CN200940153Y - Double layered roller bottom type continuous spheroidizing furnace - Google Patents
Double layered roller bottom type continuous spheroidizing furnace Download PDFInfo
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- CN200940153Y CN200940153Y CN 200620106960 CN200620106960U CN200940153Y CN 200940153 Y CN200940153 Y CN 200940153Y CN 200620106960 CN200620106960 CN 200620106960 CN 200620106960 U CN200620106960 U CN 200620106960U CN 200940153 Y CN200940153 Y CN 200940153Y
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Abstract
The utility model relates to a double-deck roller hearth continuous spheroidizing annealing furnace, which mainly comprises a furnace body. The hearth in the furnace body comprises an upper-storey hearth and a lower-storey hearth, charge and discharge furnace mouths are arranged on the same side of the furnace body. In the hearth close to charge and discharge furnace mouths are arranged a residual heat exchanging chamber, in the hearth away from charge and discharge furnace mouths are arranged an enclosed quick-cooling chamber which is communicated respectively with the upper-storey hearth and the lower-storey hearth; in the upper-storey hearth are positioned upper driving rollers while in the lower-storey hearth are positioned lower driving rollers, in the enclosed quick-cooling chamber is arranged a lifter and a push rod; in the upper-storey hearth is positioned the upper heater and the thermocouple while in the lower-storey hearth is positioned the lower heater. The utility model has the advantages that the heat loss is reduced due to the enclosed structure, the annealing residual heat is fully utilized since the residual heat exchanging chamber makes the large amount of residual heat obtained from annealing in the lower storey used to heat up the cold work piece in the upper storey. The utility model optimizes the furnace structure, thereby increasing the site utilizing rate for the annealing furnace up to approximately 100%.
Description
Technical field
The utility model belongs to the heat treated continous way spheroidizing annealing furnace of metallic substance apparatus field, and especially a kind of double layer roller bottom type continuous spheroidizing annealing furnace is applicable to the energy-saving and cost-reducing of bearing steel, alloy tool steel components Spheroidizing Annealing.
Background technology
In the prior art, Spheroidizing Annealing is divided into periodic and continous way annealing two big classes.Car type furnace, bell jar stove etc. are adopted in periodic annealing, and not only quality instability, and energy consumption is also higher; Stove at the bottom of continous way annealing common employing push rod furnace and the roller, annealing quality is more stable, can satisfy the technical requirements that country and industry are formulated standard code, but still have the higher problem of energy consumption.
1998, Hangzhou Jinzhou Electric Furnace Co., Ltd. has researched and developed the roller bottom type continuous spheroidizing annealing furnace of multiple type of heating, accurate temperature controlling, the Technology innovation is coordinated to combine with the furnace type structure innovation, make the Spheroidizing Annealing technology reach leading domestic level, the annealing energy consumption also decreases.
No matter be stove at the bottom of push rod furnace or the roller, chamber structure is that front and back are through, is commonly called as " continuous tunnel furnace ", and is big into and out of the calorific loss of stove gate, though through installing the obstruct of holding court from behind a screen of fire door or extension additional, because failure rate is higher, still have a large amount of heats to run off; Usually, finish the carbide annealing process process, tapping temperature is 600-640 ℃, and annealing part waste heat does not utilize, and this is an annealing energy consumption major reason for higher.
The utility model content
The purpose of this utility model is the deficiency that overcomes said structure, and a kind of double layer roller bottom type continuous spheroidizing annealing furnace is provided, and has solved the energy-saving and cost-reducing problem of roller bottom type continuous spheroidizing annealing furnace, and furnace type structure is carried out innovative design, makes full use of annealing part waste heat; Stove changes upper and lower two layers at the bottom of the pair roller, and installs upper and lower fire door additional, and sealing makes straight-flow furnace become Sealing furnace, reduces the fire door calorific loss, realizes energy-conservation.
The technical scheme that its technical problem that solves the utility model adopts.This double layer roller bottom type continuous spheroidizing annealing furnace, mainly comprise body of heater, burner hearth in body of heater comprises upper strata burner hearth and lower floor's burner hearth, charging fire door and discharging fire door are arranged on the same end of body of heater, the charging fire door is arranged on the upper strata and is connected with the upper strata burner hearth, the discharging fire door is arranged on lower floor and be connected with the lower floor burner hearth (also can the charging fire door in lower floor, the discharging fire door is on the upper strata).Be provided with a waste heat switch room in the burner hearth near charging fire door and discharging fire door, the waste heat switch room is connected with upper strata burner hearth, lower floor's burner hearth respectively, is used for a large amount of waste heats with the workpiece after lower floor's annealing and exchanges cold burden to the upper strata; Be provided with sealing rapid cooling chamber in the burner hearth away from charging fire door and discharging fire door, sealing rapid cooling chamber is connected with upper strata burner hearth, lower floor's burner hearth respectively; In the burner hearth of upper strata, be provided with the upper strata live roll, be provided with lower floor's live roll in lower floor's burner hearth, be provided with elevator and push rod in the sealing rapid cooling chamber, be used for workpiece is transferred to lower floor's live roll from the upper strata live roll; In the burner hearth of upper strata, be provided with layered heating and thermopair, in lower floor's burner hearth, be provided with layered heating down.
The technical scheme that its technical problem that solves the utility model adopts can also be further perfect.
Upper strata described in the utility model burner hearth and lower floor's burner hearth are separated by burner hearth baffle, are being provided with one group of through hole that is used for heat exchange near on the burner hearth baffle of waste heat switch room.
The utility model is provided with blower fan at the place, waste heat switch room of body of heater, is used to quicken convective heat exchange.
Be provided with fast cold-air duct and rapid cooling chamber well heater in the sealing rapid cooling chamber described in the utility model, make fast cold sealing chamber also have control heating, refrigerating function.
The utility model is provided with upper furnace door at the charging fire door place of body of heater, is provided with lower furnace door at the discharging fire door place of body of heater, and upper furnace door and lower furnace door adopt the lift sealing door; Also can install upper and lower preevacuated chamber additional, novel furnace becomes the hermetically sealed type of furnace, has overcome the drawback of straight-flow furnace, and the fire door thermosteresis reduces.
The effect that the utility model is useful is: with stove at the bottom of the horizontally disposed usually through roller, block in the mid-way, the first half body of heater is overlapped on the latter half, stove at the bottom of the double-deck roller becomes "] about becoming " shape, sealing chamber is established in the truncated position, become the binding passage (being sealing rapid cooling chamber) of double-deck burner hearth up and down, interior dress is used for the elevator that lifting is shifted, and the annealing transmission is convenient and reliable, and the thermosteresis that seals the thermo-efficiency blast furnace type reduces.By two fire doors, innovative design a waste heat heat exchange chamber, make a large amount of waste heats of lower floor's annealing back workpiece be used to the into heating of stove upper strata cold burden, waste heat exchange result, annealing part tapping temperature is reduced to 200～250 ℃ from 600～640 ℃, advance the stove cold burden and can heat up more than 300 ℃, the annealing waste heat is fully utilized.In addition, the reduction of annealing part tapping temperature, working environment improves, and summer, measures of heat control was simplified, and it is healthy to help the operative employee.Owing to optimized furnace type structure, annealing furnace work-yard utilization ratio has improved nearly one times.
Description of drawings
Fig. 1 is a main TV structure synoptic diagram of the present utility model;
Fig. 2 is a process flow diagram of the present utility model;
Description of reference numerals: 1 loading bay, 2 charging baskets, 3 discharge pedestals, 4 lower furnace doors, 5 upper furnace doors, 6 waste heat switch rooms, 7 blower fans, layered heating on 8,9 heating zones, 10 thermopairs, 11 upper strata live rolls, 12 heat preservation zone, 13 elevators, 14 fast cold-air ducts, 15 elevator live rolls, 16 rapid cooling chamber well heaters, 17 push rods, 18 times layered heatings, 19 isothermal regions, 20 lower floor's live rolls, 21 slow cooling districts, 22 upper strata burner hearths, 23 lower floor's burner hearths, 24 sealing rapid cooling chambers, 25 bodies of heater, 26 burner hearth baffles, 27 through holes, charging fire door 28, discharging fire door 29.
Embodiment:
Below in conjunction with drawings and Examples the utility model is further described.
As shown in Figure 1, this double layer roller bottom type continuous spheroidizing annealing furnace mainly comprises body of heater 25, and the burner hearth in body of heater 25 comprises upper strata burner hearth 22 and lower floor's burner hearth 23, and upper strata burner hearth 22 and lower floor's burner hearth 23 are separated by burner hearth baffle 26.Charging fire door 28 and discharging fire door 29 are arranged on the same end of body of heater 25, charging fire door 28 is arranged on the upper strata and is connected with upper strata burner hearth 22, discharging fire door 29 is arranged on lower floor and is connected with lower floor burner hearth 23, charging fire door 28 places at body of heater 25 are provided with upper furnace door 5, are provided with lower furnace door 4 at discharging fire door 29 places of body of heater 25.In burner hearth, be provided with a waste heat switch room 6, be provided with one group of through hole 27 that is used for heat exchange near on the burner hearth baffle 26 of waste heat switch room 6 near charging fire door 28 and discharging fire door 29.Waste heat switch room 6 is connected with upper strata burner hearth 22, lower floor's burner hearth 23 respectively, waste heat switch room 6 and through hole 27 are used for a large amount of waste heats with the workpiece after the lower floor annealing and exchange cold burden to the upper strata, the heat exchange effect is fine, is provided with blower fan 7 at 6 places, waste heat switch room of body of heater 25, is used to quicken convective heat exchange.
In burner hearth, be provided with sealing rapid cooling chamber 24, be provided with fast cold-air duct 14 and rapid cooling chamber well heater 16 in the sealing rapid cooling chamber 24 away from charging fire door 28 and discharging fire door 29.Sealing rapid cooling chamber 24 is connected with upper strata burner hearth 22, lower floor's burner hearth 23 respectively; In upper strata burner hearth 22, be provided with upper strata live roll 11, be provided with lower floor's live roll 12 in lower floor's burner hearth 23, be provided with elevator 13 and push rod 17 in the sealing rapid cooling chamber 24, be used for workpiece is transferred to lower floor's live roll 12 from upper strata live roll 11; In upper strata burner hearth 22, be provided with layered heating 8 and thermopair 10, in lower floor's burner hearth 23, be provided with layered heating 18 down.
In specific embodiment of the utility model, body of heater 25 has the upper strata burner hearth, is used for UTILIZATION OF VESIDUAL HEAT IN, intensification, insulation; Lower floor's burner hearth is used for isothermal, slow cooling and waste heat baking thermal source is provided; Also can adopt the upper strata burner hearth to be used for isothermal, slow cooling and waste heat baking thermal source is provided, lower floor's heating furnace is used for UTILIZATION OF VESIDUAL HEAT IN, intensification, insulation.
Principle of work: the utility model has also been optimized the technical process of Spheroidizing Annealing, as shown in Figure 2, will be contained in the special-purpose charging basket 2 by the annealed workpiece, winch on the loading bay 1 with electric block, start upper furnace door 5, charging basket 2 proceeds in the waste heat switch room 6 automatically soon, touches transmitter, upper furnace door 5 automatic shutdown seals.In waste heat switch room 6, advance the stove cold burden and be subjected to the come out of the stove baking of heat material and the stirring convection current of blower fan 7, absorb a large amount of waste heats, temperature raises, and the heat of coming out of the stove expects that then temperature descends, and waste heat fully exchanges and reaches balance, realizes afterheat utilization.By the charging beat of Spheroidizing Annealing, advance the stove cold burden and absorb behind the waste heat automatically successively to the heating zone 9 that enters upper strata burner hearth 22, heat preservation zone 12, finish annealed heating and insulating process.When charging basket 2 enters sealing rapid cooling chamber 24, touch transmitter, rapid cooling chamber elevator 13 descends automatically, charging basket 2 is sent into station under the rapid cooling chamber, by push rod 17 charging basket 2 is advanced into by elevator live roll 15 lower floor's burner hearth lower floor's live roll 20 above, 2 of charging baskets enter isothermal region 19 in lower floor's burner hearth 23, in the slow cooling district 21, the cooling in slow cooling district 21 is by stirring blower fan 7 and waste heat switch room 6 convection agitation, play the cooling and to advancing stove cold burden thermogenic action, further play energy-conserving action, finish the isothermal transformation of Spheroidizing Annealing.After annealing charging basket 2 is finished annealing, enter in the waste heat switch room 6,600～640 ℃ workpiece waste heat transmission are fed stove cold burden, pre-heating temperature elevation.After finishing heat exchange, follow procedure is opened lower furnace door 4, and charging basket 2 goes out soon on discharge pedestal 3, and by the manual cleaning, lower furnace door 4 is closed automatically, and Spheroidizing Annealing is carried out continuously.
Claims (5)
1, a kind of double layer roller bottom type continuous spheroidizing annealing furnace mainly comprises body of heater (25), it is characterized in that:
1.1), the burner hearth in body of heater (25) comprises upper strata burner hearth (22) and lower floor's burner hearth (23), charging fire door (28) and discharging fire door (29) are arranged on the same end of body of heater (25), charging fire door (28) is arranged on the upper strata and is connected with upper strata burner hearth (22), and discharging fire door (29) is arranged on lower floor and is connected with lower floor's burner hearth (23);
1.2), in burner hearth, be provided with a waste heat switch room (6) near charging fire door (28) and discharging fire door (29), waste heat switch room (6) is connected with upper strata burner hearth (22), lower floor's burner hearth (23) respectively, is used for a large amount of waste heats with the workpiece after the lower floor annealing and exchanges cold burden to the upper strata;
1.3), in burner hearth, be provided with sealing rapid cooling chamber (24) away from charging fire door (28) and discharging fire door (29), sealing rapid cooling chamber (24) is connected with upper strata burner hearth (22), lower floor's burner hearth (23) respectively;
1.4), in upper strata burner hearth (22), be provided with upper strata live roll (11), be provided with lower floor's live roll (12) in lower floor's burner hearth (23), be provided with elevator (13) and push rod (17) in the sealing rapid cooling chamber (24), be used for workpiece is transferred to lower floor's live roll (12) from upper strata live roll (11);
1.5), in upper strata burner hearth (22), be provided with layered heating (8) and thermopair (10), in lower floor's burner hearth (23), be provided with down layered heating (18).
2, double layer roller bottom type continuous spheroidizing annealing furnace according to claim 1, it is characterized in that: described upper strata burner hearth (22) and lower floor's burner hearth (23) are separated by burner hearth baffle (26), are being provided with one group of through hole (27) that is used for heat exchange near on the burner hearth baffle (26) of waste heat switch room (6).
3, double layer roller bottom type continuous spheroidizing annealing furnace according to claim 1 and 2 is characterized in that: the waste heat switch room (6) at body of heater (25) locates to be provided with blower fan (7), is used to quicken convective heat exchange.
4, double layer roller bottom type continuous spheroidizing annealing furnace according to claim 1 is characterized in that: be provided with fast cold-air duct (14) and rapid cooling chamber well heater (16) in the described sealing rapid cooling chamber (24).
5, double layer roller bottom type continuous spheroidizing annealing furnace according to claim 1 is characterized in that: the charging fire door (28) at body of heater (25) locates to be provided with upper furnace door (5), locates to be provided with lower furnace door (4) at the discharging fire door (29) of body of heater (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620106960 CN200940153Y (en) | 2006-08-22 | 2006-08-22 | Double layered roller bottom type continuous spheroidizing furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200620106960 CN200940153Y (en) | 2006-08-22 | 2006-08-22 | Double layered roller bottom type continuous spheroidizing furnace |
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| Publication Number | Publication Date |
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| CN200940153Y true CN200940153Y (en) | 2007-08-29 |
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| CN 200620106960 Expired - Lifetime CN200940153Y (en) | 2006-08-22 | 2006-08-22 | Double layered roller bottom type continuous spheroidizing furnace |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100463980C (en) * | 2006-08-22 | 2009-02-25 | 杭州金舟电炉有限公司 | Double layer roller bottom type continuous spheroidizing annealing furnace |
| CN101906513A (en) * | 2010-08-20 | 2010-12-08 | 苏州工业园区振兴电炉有限公司 | Heat recovery-type carbon restoration continuous isothermy spheroidizing annealing furnace |
| CN103822487A (en) * | 2012-11-19 | 2014-05-28 | 江苏华东炉业有限公司 | Novel furnace heat-dissipating plate |
| CN103882197A (en) * | 2014-03-24 | 2014-06-25 | 浙江三品轴承有限公司 | Double-layer intermittent non-oxidation rapid annealing furnace |
| CN103898280A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Residual-heat available roll-bar type rapid-cooling furnace |
| CN105441660A (en) * | 2016-01-12 | 2016-03-30 | 杭州金舟科技股份有限公司 | Periodic production and stepping heat exchange double-layered U-shaped annealing furnace and control method thereof |
| CN109680140A (en) * | 2019-02-14 | 2019-04-26 | 刘昊 | A kind of helical feed profile and wire annealing furnace |
| CN110355927A (en) * | 2018-04-11 | 2019-10-22 | 王建 | A kind of double-layer foamed furnace |
| CN110423962A (en) * | 2019-08-29 | 2019-11-08 | 南京年达炉业科技有限公司 | Energy-saving aluminum rolls up annealing device |
| CN113564333A (en) * | 2021-07-26 | 2021-10-29 | 杭州骏马轴承有限公司 | Double-layer U-shaped annealing furnace and annealing method |
-
2006
- 2006-08-22 CN CN 200620106960 patent/CN200940153Y/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100463980C (en) * | 2006-08-22 | 2009-02-25 | 杭州金舟电炉有限公司 | Double layer roller bottom type continuous spheroidizing annealing furnace |
| CN101906513A (en) * | 2010-08-20 | 2010-12-08 | 苏州工业园区振兴电炉有限公司 | Heat recovery-type carbon restoration continuous isothermy spheroidizing annealing furnace |
| CN103822487A (en) * | 2012-11-19 | 2014-05-28 | 江苏华东炉业有限公司 | Novel furnace heat-dissipating plate |
| CN103822487B (en) * | 2012-11-19 | 2015-10-28 | 江苏华东炉业有限公司 | A kind of novel body of heater heat sink |
| CN103898280A (en) * | 2012-12-28 | 2014-07-02 | 赫菲斯热处理系统江苏有限公司 | Residual-heat available roll-bar type rapid-cooling furnace |
| CN103882197A (en) * | 2014-03-24 | 2014-06-25 | 浙江三品轴承有限公司 | Double-layer intermittent non-oxidation rapid annealing furnace |
| CN103882197B (en) * | 2014-03-24 | 2016-04-27 | 浙江三品轴承有限公司 | A kind of double-deck intermittent type non-oxidation quick anneal oven |
| CN105441660A (en) * | 2016-01-12 | 2016-03-30 | 杭州金舟科技股份有限公司 | Periodic production and stepping heat exchange double-layered U-shaped annealing furnace and control method thereof |
| CN110355927A (en) * | 2018-04-11 | 2019-10-22 | 王建 | A kind of double-layer foamed furnace |
| CN109680140A (en) * | 2019-02-14 | 2019-04-26 | 刘昊 | A kind of helical feed profile and wire annealing furnace |
| CN110423962A (en) * | 2019-08-29 | 2019-11-08 | 南京年达炉业科技有限公司 | Energy-saving aluminum rolls up annealing device |
| CN113564333A (en) * | 2021-07-26 | 2021-10-29 | 杭州骏马轴承有限公司 | Double-layer U-shaped annealing furnace and annealing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20060822 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |