CN1997468A - Electronic power assist steering worm gears - Google Patents

Electronic power assist steering worm gears Download PDF

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Publication number
CN1997468A
CN1997468A CNA2005800193677A CN200580019367A CN1997468A CN 1997468 A CN1997468 A CN 1997468A CN A2005800193677 A CNA2005800193677 A CN A2005800193677A CN 200580019367 A CN200580019367 A CN 200580019367A CN 1997468 A CN1997468 A CN 1997468A
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CN
China
Prior art keywords
technology
outer part
wheel hub
pipe
worm gear
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2005800193677A
Other languages
Chinese (zh)
Inventor
贾克·迈杰
迈克尔·D·奥利维托
于尔根·津尼库斯
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Quadrant EPP AG
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Quadrant EPP AG
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Filing date
Publication date
Application filed by Quadrant EPP AG filed Critical Quadrant EPP AG
Publication of CN1997468A publication Critical patent/CN1997468A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/14Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like
    • B21D53/28Making other particular articles wheels or the like gear wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/21Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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    • B29C63/18Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using tubular layers or sheathings
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    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/742Joining plastics material to non-plastics material to metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
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    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/91651Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
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    • B29C66/9192Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/91921Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91941Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to Tg, i.e. the glass transition temperature, of the material of one of the parts to be joined
    • B29C66/91943Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to Tg, i.e. the glass transition temperature, of the material of one of the parts to be joined higher than said glass transition temperature
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    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2305/00Use of metals, their alloys or their compounds, as reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0039Amorphous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29L2009/00Layered products
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2015/00Gear wheels or similar articles with grooves or projections, e.g. control knobs
    • B29L2015/003Gears
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49462Gear making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49462Gear making
    • Y10T29/49467Gear shaping
    • Y10T29/49469Worm gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Gears, Cams (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Composite worm gears having little residual stress are prepared by forming a tube of synthetic resin by extrusion, compression molding, or centrifugal processing, and fixing the tube thus produced or rings cut therefrom onto a boss or core, preferably of metal. The process allows high performance high molecular weight thermoplastics to be employed.

Description

Electronic power assist steering worm gears
Technical field
The present invention relates to plastics mixing worm gear (worm gear) and adopt the particularly manufacturing process of the worm gear base of the wheel rim of thermoplastic material of synthetic material.
Background technology
At present, many dissimilar worm/worm gear sets in electrical power steering system (EPS), have been used.For the reason that reduces noise, reduction coefficient of friction and wear reduction, the wrom tooth part of one of these parts or these parts is preferably worm gear usually by synthetic or thermoplastic material manufacturing.
At present, there are two kinds of technology to be used to produce Worm gear mechanism.Such worm gear can comprise the monomer cast nylon ring of PA6 or PA6/PA12 mixture, and its pressure or casting are being on the hub (metal wheel hub) of metal substantially, and by induction heating melting together.
The shortcoming of above-mentioned technology is that this nylon ring is only just available when temperature is lower than about 80 ℃.Yet, if this product for example worm gear be used in the motor box of vehicle or have in the other environment of higher temperature, just can not adopt such product.
The synthetic material that the worm gear of another kind of type fills up or do not fill up by injection moulding is produced, and wherein, such synthetic material is usually based on polyamide (PA) 6,6.6,4.6,12, PPA (phenylpropanolamine) or its mixture; And polyphenylene sulfide (PPS); Polyamide-imide resin (PAI); And polyether-ether-ketone (PEEK); And directly fixing (by moulded section) is to the hub that has metal structure usually.In both cases, need one or many heat treatment to reduce the stress in the product and/or obtain the dimensional stability of required finished product.
The shortcoming of above-mentioned technology is that it is that worm gear is not withstand voltage to extend to the needed length of above-mentioned application that injection molding technique causes product.
Many such technologies or product are described in the prior art, for example, JP-A-2002/172703 " synthetic resin and manufacture method thereof " with metal hubs, JP-A-2002/079581 " manufacture method " with metal hubs resin formed article, JP-A-2002/370290 " method of fixing metal hub to the thermoplastic resin moulding product ", JP-A-2003/118006 " resin formed article and manufacture method thereof " with metal hubs.
DE-A-101 27 224 has disclosed the method that worm gear is fabricated to metal core by thermoplastic shaping technology.Yet this technology comprises all shortcomings of prior art.In JP-A-2002/248649, comprise similar announcement.Therefore, be desirable to provide a kind of worm gear manufacturing process of the defective of the technology that discloses in the past that do not have.
Summary of the invention
Target of the present invention provides and comprises still less step and/or have the production technology of higher-quality worm gear spare.This and other target provide by a technology, this process using the pipe made of extruding technology.According to a first aspect of the invention, target of the present invention comprises that by formation the technology and the outer part of synthetic resin of the goods of wheel hub reach, wherein, this wheel hub is metal or contain metal wheel-hub preferably, be somebody's turn to do the preferably outer part of thermoplastic resin of outer part, and periphery around this metal wheel hub, this processing step comprises: (a) extrude, compression forming or centrifugal pipe processing, then be machined into required size alternatively, (b) with suitable length from manage downcut ring and (c) the fixing ring that produces by step (b) to this wheel hub.As the present invention result in principle, this technology will make product have lower internal stress level and better dimensional stability; Owing to have higher molecular weight than injection moulding, therefore have higher wearability; And lower production cost.
According to a further aspect in the invention, target of the present invention preferably includes metal wheel hub by formation or contains the goods of metal wheel-hub and the outer part of synthetic resin reaches, wherein, should be preferably the outer part of thermoplastic synthetic resin by outer part, and periphery around this metal wheel hub, this embodiment comprises step: (a) extrude, compression forming or centrifugal pipe processing, and be aided with machining steps alternatively, (b) the fixing pipe that is produced by step (a) downcuts ring with suitable length from the pipe that is fixed on the preformed nuclear to preformed nuclear and (c).
Description of drawings
Fig. 1 illustrates one embodiment of the present of invention, and wherein, the extrusion resin material cuts off the back and combines with becket, and
Fig. 2 illustrates another embodiment of the present invention, wherein, and cutting after the extrusion resin material directly combines with metallic rod.
The specific embodiment
Above-mentioned two embodiment allow pipe to produce with different materials and its prescription, for example, and inserts, lubricant, copolymer, reinforcing fiber etc., but be not limited thereto.Preferred material comprises above-mentioned PA sill, POM (polyformaldehyde), PPA (phenylpropanolamine), PPO (polyphenylene oxide), PPS (polyphenylene sulfide), PEEK (polyether-ether-ketone), PAEK (PAEK) and PEKK (PEKK), PAI (polyimides) and LCP (liquid crystal polymer).Equally, can extrude with the mixing of multiple material or prescription and obtain the optimal properties relevant with the function of special layers, for example, gear layer and be beneficial to the layer that is connected on the metal hubs.Extrude and make the material utilize high heat capacity satisfy more demand application with centrifugal mo(u)lding to become possibility than the material that obtains with monomer monomer cast nylon 6 or nylon 12.
The further details of target of the present invention, feature and advantage can obtain from the description of relevant drawings, for example, have wherein explained according to two kinds of methods of the present invention.
An application of the product by explained hereafter of the present invention is suitable for use in the worm gear of EPS system.Such worm gear is listed in " security " in auto industry.Therefore, the manufacturer of EPS system need not have the material and the product of internal stress, to help the anti-damage of locking system between the operating period.The product of producing the technology (extrude, compression forming and centrifugal processing) of pipe and providing with thermoplastic material described here all has very low stress level, thereby can satisfy the aforementioned needs of auto industry.Particularly, when comparing with injection-molded product, technology of the present invention is owing to providing higher level of security to demonstrate tangible advantage.
In auto industry, " under the hood (automotive hood) " that the EPS system is placed near engine is a trend.Therefore, all parts of EPS system all are exposed under the high temperature, and this temperature typically is higher than 120 ℃.Therefore, because its physics and thermal characteristics, standard polyamides can not be used in this application.Based on same reason, also no longer select pipe by the polyamide 6 casting, therefore, the injection moulding temperature-resistanthermoplastic thermoplastic materials will be unique selection.The invention provides another kind of the selection, its tangible advantage is to have lower stress level than injection moulding.This comprises the possibility that can select from a large amount of temperature-resistant materials, to tackle specification requirement more specifically.
Another innovative point of the present invention is that by the adjusting process parameter, people can directly influence the characteristic of thermoplastic tube.Particularly, the resin that has HMW by employing can satisfy the needs that increase toughness, and because higher fusion temperature and melt viscosity, therefore this is normally impossible in injection molding technique.
By Fig. 1, describe according to the first embodiment of the present invention in more detail.
The production technology of worm screw/worm gear is from the size extruding pipe 101 to require among the present invention.In these pipes, be machined into appropriate size if desired, can cut off the ring 102 (technology 110) of suitable length, if desired, can use solvent clean, and press (technology 111) to hub 103.These hubs are preferably by machined, sintering, forging and/or metal injection molded technology and comprise the metal hubs that blanking is made, and cut into corresponding ring.According to a preferred embodiment of the invention, press this technology of encircling on this hub to oversimplify by the afterheat that adopts expressing technique.Yet, according to an alternative embodiment, can further heating in step 111.After being pressed onto this ring 102 on this hub 103, this device cooling (technology 112).By secondary fusion (technology 113), this product is fixed on this hub 103.This secondary fusion is preferably by finishing around the induction coil 200 of this execution ring.According to used material and Len req, can adopt the annealing cycle (not shown in figure 1).In last process for machining 114, if this product also is not the form of compound dish, the compound dish of this production sharing then, this compound dish can cut into worm gear subsequently.
Preferably, the internal diameter of this synthetic material ring is slightly less than the external diameter of this metal hubs.
Technology according to present embodiment can be used for all currently used material and above-mentioned materials.Can see additional advantage during with semi-crystal/amorphous material.By extruding at low temperatures and keeping the cooling rapidly below the Tg of this polymer (vitrification point) and after extruding of the inner surface of this extruding pipe, the material in the inboard will keep amorphous state (ground floor).After cutting off this ring and being preheating to temperature just above this Tg, this amorphous layer will allow this ring to be easy to be pressed on this pipe, and form low stress.In fusion process, this material will be heated to and allow this previous amorphous phase crystallization.Adopt this technology, will make product have lower stress level and better wear resistance than comparable product by the injection moulding manufacturing.In addition, improved the security of using, because in injection molding technique, the danger that the material in the cooling procedure shrinks the space formation that causes is well-known problem.Yet, in expressing technique, stopped the formation in space fully.
This hub can be by any suitable technology manufacturing, and the length that precuts can be provided, as the blank (billets) of moderate length, or as continuous or continuous substantially product.This surface is preferably by " texture " secure fit with promotion and the outer part of this resin.Can adopt various texture structure, for example, adopt surface of sand blasted surface, threaded or groove or the like.Preferably, can use knurled surface, particularly have the knurled surface of argyle design.
Preferably, this hub is all or part of by the metal manufacturing.Yet, in some applications, also can use non-metallic hub.In general, the material of this hub will have higher strength characteristics than " outside " that be cut or machined into worm gear.The example of suitable thermoplastic material includes but not limited to polymer and the thermosetting polymer that the front is determined, as epoxy resin, bimaleimide resin, polyurethane resin etc.Because the different needs of the different piece of this hub, generally this hub material will have and the outside different physical characteristic of worm gear, and generally have higher hardness and temperature tolerance, that is, when being thermoplastic material, it will have higher fusion temperature than this gear layer.In order to improve requirement of strength, such non-metallic hub can be a fortifying fibre, for example, has glass, carbon or aramid fibre etc.
This thermoplastic material or thermosetting hub material also can comprise metallic, so that still can melt the outer thermoplastic material of wheel hub with eddy-current heating.In a comparable manner, can mix hub by filling the metal tube preparation with the wheel hub material.After being pressed onto on this gear outer, this pipe eddy-current heating at any time was in the same place so that should manage with this melted outside.
In embodiment, extrude (technology 120) with managing 101 flowing water or semi-fluid water or be centrifugally molded onto on the preformed nuclear 105, thereby produce intermediate products 121 according to Fig. 2.According to previous embodiment, utilize induction coil 200 around this preformed product, by melting 113, this extruded product is fixed on this nuclear 105.In last process for machining 122, this product is made finished product by cutting and blanking.
Technology of the present invention comprises a plurality of alternatives, and it can be described below:
" cable is extruded "
In this technology, be expressed on the preformed nuclear this material flowing water or semi-fluid water.This nuclear is with blank (Fig. 1) or " ring-type " (Fig. 2) form formation of (endless).
" online "
Utilizing this to extrude heat " online " is pressed onto this ring on this hub.
" off-line "
This pipe and ring " off-line " cooling and assembling.
Those skilled in the art mainly can select technology according to the form of this hub and the tolerance and the performance indications of customer requirement, thereby can select only technology according to these restrictions.
Example
Be the example of the present EPS invention object of realizing below:
Example 1
Adopt the sensing unit of 1KHz that UHWM (ultra-high molecular weight polyethylene) bar is melted on carbon steel (SAE 1117) nuclear.This process is as follows:
1, machined this extrude the UHWM bar and become tubular type how much shapes, its internal diameter is machined into littler by 2% than the external diameter of steel (nuclear) plug-in unit that inserts.This approx. dimension is 3 " OD (external diameter) * 2 " ID (internal diameter) * 6 " long (7.6cm * 5.1cm * 15.2cm).
2, this UHWM pipe heated in heating furnace 30 minutes to 65 ℃, extended beyond the steel plug-in unit to help it.
3, adopt little Pneumatic pressure that this steel plug-in unit with knurled outside diameter (12 joint diamond-shaped knurling) is pressed in the UHWM pipe of this heating.
4, cool off this assembly to room temperature.
5, place inboard and the eddy-current heating of this assembly, so that the temperature on this steel surface is higher than the fusing point of this UHWM to induction coil.Select definite time and surface temperature by the bead of observing on steel-polymer interface.Like this, according to 30 seconds cycle time and 135 ℃ steel surface temperature selecting power level and time.
6, cool off this assembly to room temperature.
7, the shorter section of the sawed-off one-tenth of the assembly of 6 inches long (15.2cm).
Example 2
Adopt the sensing unit of 1KHz that the UHWM bar is melted on the aluminium nuclear.This process is as follows:
1, machined this extrude the UHWM bar and become tubular type how much shapes, its internal diameter is machined into littler by 2% than the external diameter of aluminium (nuclear) plug-in unit.This approx. dimension is 3 " OD (external diameter) * 2 " ID (internal diameter) * 6 " long (7.6cm * 5.1cm * 15.2cm).
2, this UHWM pipe heated in heating furnace 30 minutes to 65 ℃, extended beyond the length of this aluminum plug to help it.
3, adopt little Pneumatic pressure that this aluminum plug with knurled outside diameter (12 joint diamond-shaped knurling) is pressed in the UHWM pipe of this heating.
4, cool off this assembly to room temperature.
5, place inboard and the eddy-current heating of this assembly, so that the temperature on this aluminium surface is higher than the fusing point of this UHWM to induction coil.Select definite time and surface temperature by the bead of observing on aluminium-polymer interface.Like this, according to 2 minutes cycle time and 135 ℃ aluminium surface temperature selecting power level and time.
6, cool off this assembly to room temperature.
7, the shorter section of the sawed-off one-tenth of the assembly of 6 inches long (15.2cm).
Example 3
Adopt the sensing unit of 1KHz that polyamide-imide resin (Torlon PAI) tubing is melted on carbon steel (SAE 1117) nuclear.This process is as follows:
1, machined this extrude Torlon PAI bar and become tubular type how much shapes, its internal diameter is machined into littler by 1% than the external diameter of steel plug-in unit.This approx. dimension is 2.5 " OD (external diameter) * 2 " ID (internal diameter) * 6 " long (6.4cm * 5.1cm * 15.2cm).
2, this Torlon PAI pipe heated in heating furnace 45 minutes to 200 ℃, extended beyond the length of this steel plug-in unit to help it.
3, adopt little Pneumatic pressure that this steel plug-in unit with knurled outside diameter (12 joint diamond-shaped knurling) is pressed in the Torlon PAI pipe of this heating.
4, cool off this assembly to room temperature.
5, place inboard and the eddy-current heating of this assembly, so that the temperature on this steel surface reaches the glass transformation temperature (285 ℃) of this Torlon PAI to induction coil.Select definite time and surface temperature by the bead of observing on aluminium-polymer interface.Like this, according to 40 seconds cycle time and 315 ℃ steel surface temperature selecting power level and time.
6, cool off this assembly to room temperature.
7, extremely shorter section of the assembly of 6 inches long (15.2cm).
Example 4
Adopt the sensing unit of 1KHz that Stanyl PA4.6 plate dish is melted on the plug-in unit of metal dust form.This process is as follows:
1, machined this extrude Stanyl PA4.6 plate and circularize how much shapes, its internal diameter is machined into the size than the external diameter little 2% of p/m steel plug-in unit.This approx. dimension is 4.625 " OD (external diameter) * 2.75 " ID (internal diameter) * 1 " long (11.8cm * 7.0cm * 2.5cm).
2, this Stanyl PA4.6 ring heated 30 minutes to 150 ℃ in heating furnace, extended beyond the length of this p/m steel plug-in unit to help it.
3, adopt little Pneumatic pressure that this steel plug-in unit with knurled outside diameter (12 joint diamond-shaped knurling) is pressed in the Stanyl PA4.6 ring of this heating.Should outer knurled surface handle, adhere on this steel plug-in unit to impel plastic phase with silane mixture.
4, cool off this assembly to room temperature.
5, place inboard and the eddy-current heating of this assembly, so that the temperature on this steel surface reaches the fusing point (290 ℃) that is higher than this Stanyl PA4.6 to induction coil.Select definite time and surface temperature by the bead that observation is formed on steel-polymer interface.Like this, according to 15 seconds cycle time and 329 ℃ steel surface temperature selecting power level (50kW) and time.
6, cool off this assembly to room temperature.
In whole production technology, wish that this resin Outboard Sections clamp-ons on the pipe with expectation inner radius and outer radius, to avoid or to minimize machined.Yet, in example, illustrate the flexibility of this technology when utilizing rod dish and sheet dish, particularly produce feasible extruding separately in the non-remunerative economically operation of special exterior contour at " disposable " product or short-term.

Claims (18)

1, the technology of a kind of formation composite worm wheel base (104), this worm gear base comprises wheel hub (103) and the outer part (102) of synthetic resin, wherein, this wheel hub is preferably metal or contains metal wheel-hub (103), and should be preferably the outer part of thermoplastic resin by outer part, described outer part is to center on described wheel hub (103) around the approaching form in ground, and described technology comprises step:
(a) size that extrude, compression forming or centrifugal processing tube (101) becomes to require,
(b) downcut ring (102) with suitable length from described pipe,
(c) the fixing described ring of being produced by step (b) (102) is around described wheel hub (103).
2, technology according to claim 1, wherein, the amount of residual heat will of this expressing technique is used for step (c).
3, technology according to claim 1 and 2, wherein, heating is used for step (c) in addition.
4,, wherein, need to increase the annealing cycle (d) according to each described technology in the claim 1 to 3.
5, according to each described technology in the claim 1 to 3, wherein, described wheel hub is metal or contains metal wheel-hub.
6, a kind of technology that forms the composite worm wheel base, this worm gear base comprise wheel hub and the outer part of compound resin, wherein, this wheel hub is preferably metal or contains metal wheel-hub, should be preferably the outer part of thermoplastic resin by outer part, described outer part is to center on described wheel hub around the approaching form in ground, and described technology comprises step:
(a) size that extrude, compression forming or centrifugal processing tube (101) becomes to require,
(b) the fixing described pipe that produces by step (a) to preformed nuclear (105) and
(c) ring (104) is cut into the length that comprises described pipe (101) and the length of described preformed nuclear (105).
7, according to each described technology in the claim 1 to 6, wherein, described material (101) flowing water or semi-fluid water are extruded.
8, according to claim 6 or 7 described technologies, wherein, described nuclear (105) is annular.
9, according to each described technology in the claim 6 to 8, wherein, described nuclear is metal core or the nuclear that contains metal.
10, as each described technology in the claim 1 to 5, wherein, described wheel hub has grain surface.
11, technology as claimed in claim 10, wherein, described grain surface is a knurled surface.
12, as each described technology in the claim 6 to 9, wherein, described nuclear has grain surface.
13, technology as claimed in claim 12, wherein, described grain surface is a knurled surface.
14, as each described technology in the claim 1 to 13, wherein, described pipe is produced by compound two kinds of thermoplastic materials extruding in concentric layer at least.
15, as each described technology in the claim 1 to 14, also be included in fixing in the step (c) after, this worm gear base of eddy-current heating is to the temperature of the fusion temperature that is higher than this thermoplastic material.
16, as each described technology in the claim 1 to 15, wherein, this pipe is by hemihedral crystal figure or the manufacturing of crystallizable amorphous state thermoplastic material and extrude, so that the internal diameter of this pipe keeps amorphous state, this technology also is included in fixing step (c) and heats this pipe before just to more than the Tg (vitrification point) of this thermoplastic material, next further is heated to this thermoplastic material of crystallization after fixing.
17, as each described technology in the claim 1 to 16, wherein, in described fixing step (c) before, described pipe has the internal diameter less than the external diameter of this wheel hub or nuclear.
18, the combination of a kind of worm gear or worm screw/worm gear is characterized in that, the worm gear base is according to each production in the claim 1 to 17, and the outer part of this synthetic resin is machined to worm gear.
CNA2005800193677A 2004-04-16 2005-04-13 Electronic power assist steering worm gears Pending CN1997468A (en)

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RU2389594C2 (en) 2010-05-20
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AU2005237465A1 (en) 2005-11-10
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EP1737591A4 (en) 2007-11-28
KR20060134213A (en) 2006-12-27

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