CN1995400A - Eco-chromium tannage adjuvant and its preparation method - Google Patents
Eco-chromium tannage adjuvant and its preparation method Download PDFInfo
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- CN1995400A CN1995400A CN 200610022302 CN200610022302A CN1995400A CN 1995400 A CN1995400 A CN 1995400A CN 200610022302 CN200610022302 CN 200610022302 CN 200610022302 A CN200610022302 A CN 200610022302A CN 1995400 A CN1995400 A CN 1995400A
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Abstract
The invention discloses an ecological chroming agent and making method, which comprises the following steps: disposing 100g protein and 500-600g water under 50-60 deg. c for 1-5h (stirring 0-8g magnesia and 0.1-1. 0g surface activator under 60-80 deg. c for 6-10h with chromic leather); adjusting pH value to 8. 0-10.5 through alkaline; adding 1-4g prolease; enzymolyzing under 37-55 deg. c for 8-24h; adjusting pH value to 1-2. 5 through acid; degrading under boiling condition for 4-10h; adjusting pH value to 8. 0-8. 5 through alkaline; adding 40-100g aldehyde compound; stirring under 50-60 deg. c for 2-6h; obtaining the product.
Description
Technical field
The present invention relates to a kind of eco-chromium tannage adjuvant and preparation method thereof, belong to the process hides field of engineering technology.
Background technology
Along with the raising of people's living standard, environmental issue is that country payes attention to day by day, and all industrial production all must be devoted to the protection of environment.Curriery is considered to one of with serious pollution industry always.The pollutent of tradition curriery mainly contains following two kinds: the one, and a large amount of solid waste that produce in the leather production process; The 2nd, the chromate waste water that produces in waste water, especially these operations that produce in the operations such as chrome tanning, neutralization, retanning, dyeing, stuffing.
Approximately have only 25% raw material skin to become leather in the process hides, all the other as sheet, cut, mill, deburring bits etc. go out of use.According to statistics, worldwide, to produce every year 600000 tons contain the chromium waste, with solid content meter, collagen has just accounted for more than 80% in containing the chromium waste.
After finding chrome tanned leather in 1896, because of its tanning performance is better than other metal tanning agent and vegetable tanning agent, the existing dominant position that always occupies tanning.But in the chrome tanning process of routine, the utilization ratio of chromium has only 70%~80%, and remaining 20%~30% with discharge of wastewater, and its content can be up to 2g/l~8g/l.These are with the chromium that waste water is discharged, and meaning 1 year has nearly 120,000 tons chrome tanning agent to be wasted, and can cause serious pollution to environment.How to reduce the pollution of chromium to environment, and protect non-renewable chromium resource, just become the emphasis of our process hides worker research, wherein the method for high-absorption chrome tanning is exactly one of research direction wherein.
High-absorption chrome tanning comes across the seventies in last century the earliest, the Baychrom.C product that Germany Bayer company produces uses in the strong countries and regions of environmental consciousnesses such as North America, West Europe, each major company of the world has also all carried out corresponding research subsequently, and releases corresponding product, as Rohm﹠amp; The contour absorption tanning agent of the MFN of the Cotome of haas and Cromeo and BASF.
External scholar research in this respect has considerable progress.People such as Heidemann are applied to oxoethanoic acid instead of part sulfuric acid in the pickling, then only need the Cr of tare weight 1.25%~1.5% during chrome tanning
2O
3And being evenly distributed of chromium, remove from office anti-ly boil, color even, good physical performance, chromium content in the waste liquid can be reduced to 0.05%~0.1%[ChangJ.Heideman E.Influence of reactive treatment on the chrome tanning.Leder, 1991,42 (4): 204-217; Chang J, Heideman E.Chemical modification ofskins.Leder, 1991,42 (6): 229-240].Bowes and Elliot adopt the Mannich reaction principle, with hydrolysate, formaldehyde and the collagen reaction of amino acid or casein, have increased the quantity of carboxyl, have equally also improved the chrome uptake rate.The Mannich reaction takes place in human propanedioic acid such as Feairheller, formaldehyde and collagen, improves the shrinkage temperature and the chrome uptake rate of leather.Gustavson reacts with Succinic anhydried and pelt, and an end of Succinic anhydried and the amino of collagen form amido bond, and the other end is then introduced carboxyl, but this reaction will be carried out under certain conditions.People such as Ebel have worked out a kind of chrome tanning adjuvant, by ultrapas, oxalic dialdehyde, compound condensation such as oxoethanoic acid forms, behind collagen modification, the good results are evident in tanning [Reuther EK.Tanning assistant-USPatent 4888412,1989]
In later stage nineteen nineties, domestic scholar has obtained very big progress in this respect.People such as Fan Haojun adopt the organic acid reaction of glutaraldehyde, oxalic dialdehyde and a kind of α of having-H to synthesize a kind of half aldehyde type auxiliary tanning agent, because the introducing of carboxyl, the synergy of carboxyl and aldehyde radical has promoted chrome uptake and crosslinked.Both kept light, soft, the characteristics of wafing of glutaraldehyde tanning with the finished leather after this method retanning, made finished leather consolidation, plentiful more again, increased chrome uptake and crosslinked action [Fan Haojun, stone is green, He Youjie, etc. the development of novel aldehydic acid auxiliary tanning agent. Chinese leather, 1998,27 (2)].People such as Li Guoying [Li Guoying, Luo Yi, Zhang Mingrang. high-absorption chrome tanning mechanism and Technology thereof. Chinese leather, 2000,29 (23): 23-26] be raw material with aldehyde and ester, under the condition of base catalysis synthetic LL-1 aldehydic acid auxiliary tanning agent in application with the reaction of the amino of collagen, can make the shrinkage temperature of leather reach 101 ℃, and increased the combine fastness of chromium with collagen, be that the chrome uptake rate can reach 90% under 6~7 the condition at pH.People's [white clouds Xiangs such as white clouds Xiang, Wang Hongru, Wang Hongru. structure and the applied research of half aldehyde type chrome tanning adjuvant SYY. Xibei College of Light Industry's journal, 2002,20 (4): 12-17] adopting aldehyde, ammonia and acid is raw material synthetic aldehydic acid auxiliary tanning agent SYY under solutions of weak acidity, through technological experiment, the utilization ratio of chromium can reach more than 95%, and the chromium content in the tanning waste liquid can be reduced to 0.3g/l.The PCP auxiliary tanning agent of Duan Zhenji academician's research is the macromolecular compound of polycarboxylic acid, amino and hydroxyl, can form stable water soluble complex with chromium ion, thereby promote collagen to the absorption of chromium complex with combine [Duan Zhenji, Chen Yuping, Chen Yongfang, Deng. anti-pollution of chromium auxiliary tanning agent and application art research thereof. Chinese leather, 1992,21 (4): 23-30].The deficiency that exists shows mainly that 1. the chrome tanning later stage is carried alkali pH and requires to be higher than 4.2, often causes the grain chap; 2. pelt still needs pickling to handle, and the pollution problem of neutral salt still exists; 3. implementing process is complicated, needs strict controlling party can guarantee product quality; 4. cost is higher, and enterprise is difficult to accept.
Summary of the invention
The objective of the invention is provides a kind of eco-chromium tannage adjuvant and preparation method thereof at the deficiencies in the prior art, be characterized in by after the chrome tanning adjuvant pre-treatment, can improve chrome uptake effectively, reduce the consumption of chrome tanning agent, but also can save preceding pickling of chrome tanning and the alkali process of putting forward in the chrome tanning process, reach best tanning effect.
The objective of the invention is to realize that by following technical measures wherein said raw material part is parts by weight except that specified otherwise.
The recipe ingredient of eco-chromium tannage adjuvant is:
Protein material is with 100 parts of over dry restatements
Magnesium oxide 0-8 part
Proteolytic enzyme 1-4 part
Aldehyde compound 40-100 part
Tensio-active agent 0.1-1.0 part
Water 500-600 part
The preparation method of eco-chromium tannage adjuvant, contain following steps:
1. with 100 parts of protein materials, water 500-600 part, in temperature 50-60 ℃ intensive treatment 1-5 hour;
2. chrome leather scrap is 100 parts, with magnesium oxide 0-8 part, tensio-active agent 0.1-1.0 part, in temperature 60-80 ℃ stirring reaction 6-10 hour;
3. regulate pH=8.0-10.5 with alkali, add proteolytic enzyme 1-4 part, in temperature 37-55 ℃ enzymolysis 8-24 hour;
4. use acid for adjusting pH=1-2.5, boiling under the state acid degradation 4-10 hour, preparation protein polypeptide/amino acid
5. use in the alkali and above-mentioned degradation product to pH=8.0-8.5, add aldehyde compound 40-100 part, at temperature 50-60 ℃, stirring reaction 2-6 hour, obtain eco-chromium tannage adjuvant.
The physical and chemical index of eco-chromium tannage adjuvant: outward appearance is that transparent red is brown to dark-brown liquid, and solid content is 18-22%, and the pH value is 2.8-3.2.
Wherein: protein material is the leather-making waste protein material, comprise containing chrome tanning bits, tannage bits, split or deburring clout, animal wool, and at least a in feather and the gelatin;
Proteolytic enzyme is pancreatin, A.S1398 proteolytic enzyme, 2709 proteolytic enzyme, at least a in the NOWOLASE PE enzyme;
Aldehyde compound be formaldehyde, acetaldehyde, oxalic dialdehyde, at least a in the suceinic aldehyde, glutaraldehyde, furfural, oxoethanoic acid, allyl aldehyde;
Tensio-active agent is C
12-C
18Fatty alcohol-polyoxyethylene ether, C
8-C
12Alkylphenol polyoxyethylene, or sodium lauryl sulphate, any in the Sodium dodecylbenzene sulfonate;
The present invention has the following advantages:
Adopt auxiliary agent of the present invention, pelt does not need to carry out pickling before chrome tanning, must not carry alkali in the chrome tanning process yet, and body lotion pH adjusts to 4.0-4.2 automatically after the tanning; The chrome tanning agent consumption reduces more than 30%; The high 5-10 of leather ℃ of making than common process of the shrinkage temperature of leather; Cr in the waste liquid
2O
3Reducing to below the 300mg/L, is 1/10 of conventional chrome tanning process; Do not detect sexavalent chrome and free formaldehyde in the wet blue leather; Finished leather intensity no change, flexibility can reach necessary requirement by the technology adjustment, and the area yield of leather increases 3%-5%, and the fullness of leather and position difference are obviously improved.
Chrome tanning adjuvant of the present invention has improved chrome tanning process, significantly reduces the pollution problem of neutral salt; Saved the consumption of chrome tanning agent; Reduced Cr in the chroming waste liquor significantly
2O
3Content had both reduced the pollution of chromium, and the biochemistry that also helps leather-making waste water is administered, and reduces the sewage disposal expense.
Specific embodiment
Below by embodiment the present invention is carried out concrete description; be necessary to be pointed out that at this present embodiment only is used for the present invention is further specified; can not be interpreted as limiting the scope of the invention, the person skilled in the art in this field can do some nonessential improvement and adjustment according to the content of foregoing invention.
Embodiment 1:
With 100 kilograms of chrome leather scraps (over dry restatement), add 500 kilograms in water, 7 kilograms in magnesium oxide, 0.2 kilogram in OP-10 tensio-active agent took off chromium 6 hours 70 ℃ of following stirrings of temperature, was cooled to 45 ℃; To 8.5-9.0, add 1 kilogram of trypsinase and 0.8 kilogram of 2709 proteolytic enzyme with the adjusting PH with base value, keep 45 ℃ of temperature, intermittently stir totally 16 hours; With acid for adjusting pH=1-1.5, heat and keep boiling, totally 4 hours; Adjust body lotion pH to 8.0 with sodium bicarbonate, add 100 kilograms of glutaraldehyde,, obtain eco-chromium tannage adjuvant 50 ℃ of reactions of temperature 4 hours.
Embodiment 2:
With 100 kilograms (over dry restatement) of tannage bits, be 42 ℃ 600 kilograms in warm water in temperature, stirred 30 minutes, draining, water is washed once for 500 kilograms again.Add 500 kilograms in water, 0.1 kilogram of sodium lauryl sulphate is 60 ℃ of pre-infiltrations 1.5 hours of temperature; Regulate pH=8.2-8.5, add 0.8 kilogram of trypsinase and 1.5 kilograms of AS1398 proteolytic enzyme, keep 46 ℃ of temperature, intermittently stir totally 15 hours; With acid for adjusting pH=1.5-2.0, heat and keep boiling, totally 10 hours; Adjust body lotion pH to 8.5 with sodium bicarbonate, add 20 kilograms of 20 kilograms in formaldehyde and glutaraldehyde, reaction is 4 hours under 60 ℃ of conditions of temperature, obtains eco-chromium tannage adjuvant.
Embodiment 3:
With 100 kilograms of technical gelatines, add 600 kilograms in 50 ℃ of warm water of temperature, the TX-8 kilogram is stirred to gelatin and all dissolves (expanding); Add 1 kilogram of NOWOLASE PE enzyme, in 50 ℃ of temperature, enzymolysis 20 hours; With acid for adjusting pH=2-2.5, heat and keep boiling, totally 8 hours; Adjust body lotion pH to 8.2 with sodium bicarbonate, add 30 kilograms of 40 kilograms in acetaldehyde and oxalic dialdehydes, reaction is 3 hours under 60 ℃ of conditions of temperature, obtains eco-chromium tannage adjuvant.
Embodiment 4:
Get 100 kilograms of animal wools (over dry restatement), add 500 kilograms in water, 0.2 kilogram of Sodium dodecylbenzene sulfonate, 2 kilograms in hydro-oxidation sodium, in 70 ℃ of temperature, hydrolysis 16 hours; Regulate pH=8.0-8.5 with alkali, add 1 kilogram of trypsinase, keep 42 ℃ of temperature, intermittently stir, reacted 6 hours; With acid for adjusting pH=1-1.5,, heat and keep and seethed with excitement 10 hours, regulate pH=8.0 with sodium bicarbonate, add 30 kilograms of 20 kilograms in formaldehyde and oxoethanoic acids, reacted 3.5 hours the acquisition eco-chromium tannage adjuvant for 55 ℃ down in temperature.
Claims (5)
1. eco-chromium tannage adjuvant, the solid content that it is characterized in that this chrome tanning adjuvant is 18-22%, the pH value is 2.8-3.2.
2. the preparation method of an eco-chromium tannage adjuvant is characterized in that the recipe ingredient of this auxiliary agent starting raw material is by weight:
Protein material is with 100 parts of over dry restatements
Magnesium oxide 0-8 part
Proteolytic enzyme 1-4 part
Aldehyde compound 40-100 part
Tensio-active agent 0.1-1.0 part
Water 500-600 part
And by the preparation of following processing step and condition:
(1) with 100 parts of protein materials, water 500-600 part, in temperature 50-60 ℃ intensive treatment 1-5 hour;
(2) chrome leather scrap, with magnesium oxide 0-8 part, tensio-active agent 0.1-1.0 part, in temperature 60-80 ℃ stirring reaction 6-10 hour;
(3) regulate pH=8.0-10.5 with alkali, add proteolytic enzyme 1-4 part, in temperature 37-55 ℃ enzymolysis 8-24 hour;
(4), boiling under the state preparation protein polypeptide/amino acid acid degradation 4-10 hour with acid for adjusting pH=1-2.5;
(5) with in the alkali and above-mentioned degradation product to pH=8.0-8.5, add aldehyde compound 40-100 part, at temperature 50-60 ℃, stirring reaction 2-6 hour, obtain eco-chromium tannage adjuvant;
Wherein protein material is the leather-making waste protein material, comprises at least a in chrome leather scrap, tannage bits, split or deburring clout, animal wool and feather and the gelatin.
3. as the preparation method of eco-chromium tannage adjuvant as described in the claim 2, it is characterized in that proteolytic enzyme is pancreatin, A.S1398 proteolytic enzyme, 2709 proteolytic enzyme, at least a in the NOWOLASE PE enzyme.
4. as the preparation method of eco-chromium tannage adjuvant as described in the claim 2, it is characterized in that aldehyde compound be formaldehyde, acetaldehyde, oxalic dialdehyde, at least a in the suceinic aldehyde, glutaraldehyde, furfural, oxoethanoic acid, allyl aldehyde.
5. as the preparation method of eco-chromium tannage adjuvant as described in the claim 2, it is characterized in that tensio-active agent is C
12-C
18Fatty alcohol-polyoxyethylene ether, C
8-C
12In alkylphenol polyoxyethylene or sodium lauryl sulphate or the Sodium dodecylbenzene sulfonate any.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101671750B (en) * | 2009-09-29 | 2012-11-07 | 四川大学 | Tanning method of less-bath pickled high-absorption chromium salt |
CN106319104A (en) * | 2016-08-18 | 2017-01-11 | 明新旭腾新材料股份有限公司 | Production technology of high-absorbability chrome tanned leather |
CN109912450A (en) * | 2019-04-02 | 2019-06-21 | 四川达威科技股份有限公司 | Chromium absorbs auxiliary agent and preparation method thereof |
CN116655421A (en) * | 2023-07-28 | 2023-08-29 | 四川大学 | Method for preparing short peptide chelated fertilizer by using hydrolysate of chromium leather scraps through innocent treatment |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1298954A (en) * | 2000-11-20 | 2001-06-13 | 四川大学 | Process for extracting collagenic polypeptide from chrome leather dregs to prepare coating agent and retanning agent |
RU2249047C2 (en) * | 2003-04-04 | 2005-03-27 | Московский государственный университет дизайна и технологии (МГУДТ) | Method of preparing protein hydrolyzate from solid chromium-containing leather manufacture waste |
-
2006
- 2006-11-22 CN CNB2006100223024A patent/CN100387727C/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101671750B (en) * | 2009-09-29 | 2012-11-07 | 四川大学 | Tanning method of less-bath pickled high-absorption chromium salt |
CN106319104A (en) * | 2016-08-18 | 2017-01-11 | 明新旭腾新材料股份有限公司 | Production technology of high-absorbability chrome tanned leather |
CN106319104B (en) * | 2016-08-18 | 2019-12-13 | 明新旭腾新材料股份有限公司 | production process of high-absorption chrome tanned leather |
CN109912450A (en) * | 2019-04-02 | 2019-06-21 | 四川达威科技股份有限公司 | Chromium absorbs auxiliary agent and preparation method thereof |
CN116655421A (en) * | 2023-07-28 | 2023-08-29 | 四川大学 | Method for preparing short peptide chelated fertilizer by using hydrolysate of chromium leather scraps through innocent treatment |
CN116655421B (en) * | 2023-07-28 | 2023-10-31 | 四川大学 | Method for preparing short peptide chelated fertilizer by using hydrolysate of chromium leather scraps through innocent treatment |
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