CN1955003A - Head maintenance method, head maintenance device, and printer - Google Patents

Head maintenance method, head maintenance device, and printer Download PDF

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Publication number
CN1955003A
CN1955003A CN 200610137454 CN200610137454A CN1955003A CN 1955003 A CN1955003 A CN 1955003A CN 200610137454 CN200610137454 CN 200610137454 CN 200610137454 A CN200610137454 A CN 200610137454A CN 1955003 A CN1955003 A CN 1955003A
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China
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cleaning
time
action
head maintenance
elapsed time
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CN 200610137454
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CN100503253C (en
Inventor
多贺进
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Seiko Epson Corp
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Seiko Epson Corp
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Abstract

The present invention relates to a head maintenance method, wherein when a cleaning operation is performed on a printing head according to an elapsed time from the last cleaning operation before printing starts, the time waiting for printing to start due to the cleaning operation is markedly reduced, thereby improving throughput. The present inventive printing head has ink nozzles capable of ejecting an ink liquid, the method includes: performing a cleaning operation by sucking the ink liquid from the ink nozzles; measuring an elapsed time from when the last cleaning operation is performed; and performing the next cleaning operation in response to a cutting operation for automatically cutting a paper which is printed by the printing head during a printing operation, if the elapsed time extends over a predetermined judgment time.

Description

Head maintenance method, head maintenance device and printer
Technical field
The present invention relates to a kind of head maintenance method, head maintenance device and printer, this head maintenance method is safeguarded the printhead with the ink nozzle that can spray black liquid by cleaning action.
Background technology
As the device that possesses the printhead that the ink nozzle that can spray black liquid is arranged, enumerate by black liquid is sprayed from ink nozzle, on print media, carry out the ink-jet printer of desirable printing.
After ink-jet printer does not spray more than the state continuance certain hour of black liquid from ink nozzle at holding state etc. like this, following situation can appear: as the water evaporates of black liquid solvent the viscosity of the black liquid in the ink nozzle is increased, and then cause that ink nozzle stops up, black liquid can not be ejected, even or ejection neither be original size and the black liquid of speed, and produce to print bad (below be called an omission).
In addition, according to the user mode of printhead, for example, and the moving back and forth when carrying out repeatedly of printhead, the black meniscus in each ink nozzle is destroyed, and its result also produces an omission.
Therefore, in ink-jet printer, printhead is when keeping out of the way position of readiness, and the ink nozzle of printhead is covered by cap, increases with the viscosity that prevents the black liquid in the ink nozzle.
But under the situation, printhead is only covered by cap when standby etc., and under the situation that long-term unreal injection seal is handled etc., just can not prevent the viscosity increase of the black liquid in the ink nozzle.In addition, under situations such as long-time continuous enforcement print processing, the black meniscus in print procedure in the ink nozzle is destroyed, will omit generation a little.
So, in ink-jet printer, possess to have and force to get rid of the black liquid that viscosity increases in the ink nozzle or recover the wiper mechanism that black meniscus destroys.
As the cleaning action of being undertaken by such wiper mechanism, it comprises: make the flushing action of black liquid from the ink nozzle ejection; The black suction pump that is connected in the cap side by driving is implemented the attraction that residues in the black liquid in the printhead of certain hour, thus tackify China ink and bubble in the ink nozzle are rejected to the outside, simultaneously new black liquid are supplied to each ink nozzle and the attraction of repairing ejection action etc.Usually, attract the ejection action promptly to need than scrubbing the action action of longer time for slight cleaning action.
In existing ink-jet printer, well-knownly be, in the timing that begins to print, promptly accumulate by timing to the pictorial data of print buffer run-down needs, according to the kind of selecting to clean action from the elapsed time of previous cleaning action beginning, and print the cleaning (for example, with reference to Patent Document 1) of head by the cleaning action of selecting.
Patent Document 1: the spy opens the 2003-103802 communique
But, in existing printer such as above-mentioned Patent Document 1, action is cleaned in the timing before being about to begin to print, but has in fact the time lag that begins to print in the time of cleaning action and needing, Deng the elongated situation of time of by the time printing end, i.e. the situation of handling capacity decline.Especially, by attracting the ejection action cleaning under the situation of action, wait by the time to print the time that begins significantly elongated.
For example, print in the printer of the gift token that client issues cashier with the supermarket, when before printing, attracting to spray the cleaning action of action, the time cost of gift token being given personally client is longer, and client is waited for, and, for the cashier, because the time of each customer need is elongated, so, the reduction of cashier's efficiency of operation.
Summary of the invention
Therefore, the objective of the invention is to, a kind of head maintenance method, head maintenance device and printer are provided, wherein the head maintenance method can be corresponding to before printing beginning from the elapsed time of previous cleaning action beginning printhead being cleaned when moving, stand-by period when the printing of doing one's utmost to eliminate the cleaning action and bringing begins, realize the raising of handling capacity.
The head maintenance method with printhead of the ink nozzle that can spray black liquid of the present invention that can solve above-mentioned problem is characterised in that, enforcement attracts the cleaning action of black liquid from described ink nozzle, instrumentation once cleans the elapsed time of having moved in the past, pass through predetermined judgement during the time in the described elapsed time, corresponding be breaking at the cut-out action with paper of printing in the printing action that described printhead carries out automatically, carry out next cleaning and move.
In addition, the head maintenance device of the present invention that can solve above-mentioned problem is characterised in that to possess: the printhead with the ink nozzle that can spray black liquid; Attract and the wiper mechanism of described head is cleaned in ejection from the described black liquid of the described nozzle ejection of described head; Make described wiper mechanism action clean the cleaning Drive and Control Circuit of action; Instrumentation once cleans the cleaning elapsed time timer in the elapsed time of having moved in the past; Shut-off mechanism, it cuts off the paper of using of printing after the printing release that described printhead carries out automatically; Control part, its described elapsed time through the judgement that is predetermined during the time, described cleaning Drive and Control Circuit is started in the cut-out action that corresponding described shut-off mechanism carries out in order to clean next time.
According to these head maintenance methods and head maintenance device, the elapsed time after described cleaning action is carried out is through after the judgement time, moving carrying out the cleaning of next time after the cutting off with paper of lettering.Thereby, by when printing beginning, implementing to clean action, can avoid the existing issue of the actual definite time delay that begins to print, print the stand-by period that finishes and improve handling capacity thereby reduce to.Also have and since roughly the described judgement time of every process just clean action, therefore, can make ink nozzle maintain good state.
In head maintenance method of the present invention and head maintenance device, preferably the elapsed time after preceding once described cleaning release is through than after long stipulated time described judgement time, even the cleaning action that cutting knife is failure to actuate and also carried out next time before being printed beginning, when more preferably passing through the stipulated time of growing than the described judgement time, even the cleaning action that cutting knife is failure to actuate and is also carried out next time.
According to these head maintenance methods and head maintenance device, not printing after previous cleaning action is carried out moves and passes through under the situation of described stipulated time, printing below not waiting begins just to clean action, therefore, ink nozzle can be maintained good state often, can prevent that the print quality of stop omission etc. is low.
In addition, in head maintenance method of the present invention and head maintenance device, possess the starting of calculating and clean the cleaning cumulative frequency counter of the cumulative frequency of using Drive and Control Circuit, judge that at described control part the described instrumentation time is more than the described judgement time, and when the cumulative frequency of described cleaning cumulative frequency counter is the multiple of stated number, the setting of stronger cleaning action when preferably cleaning with Drive and Control Circuit than the multiple that is not stated number.
According to these head maintenance methods and head maintenance device, the aforesaid instruction of every acceptance and just clean action when above for the judgement time when reaching the multiple of stated number, is promptly carried out the cleaning stronger than other situation at the number of times of each regulation and is moved.Thereby, suppress black consumption usually, carry out the cleaning of suitable intensity simultaneously and keep the state of ink nozzle, carry out strong cleaning action by number of times, thereby adjust the state of ink nozzle in each regulation, can make ink nozzle maintain good state.
In head maintenance method of the present invention and head maintenance device, preferably determine the intensity of described cleaning action, and can carry out the cleaning of suitable intensity so that supply to not cut-out of the China ink mode of printhead according to the black residual amount that supplies to described printhead.
In addition, the printer of the present invention that can solve above-mentioned problem is characterised in that to possess described head maintenance device of the present invention.
According to such printer, if the continuous situation of using, then carry out described cleaning action and carry out the described judgement of process afterwards during the time, stop printing action after cutting off action, clean action, therefore, both can avoid the timing before printing beginning to clean action, and also can make ink nozzle maintain good state.Thereby, can keep high-quality print state, and can do one's utmost to eliminate owing to cleaning printing that action the brings stand-by period when beginning, and can realize the raising of handling capacity.
According to above-mentioned head maintenance method of the present invention, head maintenance device and printer, elapsed time before carrying out after the once described cleaning action is through predetermined judgement during the time, carries out described cleaning action in the printing release of being undertaken by described printhead and to after the cutting off automatically with paper after printing.Therefore, from previous cleaning release to through will print under the state of described judgement time release and cut-out with paper after, action is just cleaned in the timing that the printing that does not wait next time begins, if after carrying out this cleaning action,, then do not carry out the cleaning action of next time through before the judgement time.Thereby, can avoid making the existing problem of the actual definite time delay that begins to print, and can reduce to the stand-by period of printing end and improve handling capacity owing to when printing begins, implementing to clean action.
Description of drawings
Fig. 1 is the stereoscopic figure of the printer that possesses the head maintenance device of implementing the head maintenance method of an embodiment of the present invention;
Fig. 2 is the reel paper cap of printer shown in Figure 1 and the stereogram that the print cartridge cover is in open mode;
Fig. 3 is a stereogram of pulling down the state behind the printer cover body from printer shown in Figure 2;
Fig. 4 is the block diagram of the control system of expression printer shown in Figure 1 and printer system;
Fig. 5 is the block diagram that is used for illustrating the head maintenance device of printer shown in Figure 1;
Fig. 6 is the flow chart of the head maintenance method of expression an embodiment of the present invention;
Fig. 7 is the cross sectional illustration figure of printer shown in Figure 1;
Fig. 8 is the flow chart of order of the cleaning action of implementing at the head maintenance device of expression second embodiment;
Fig. 9 is the detail flowchart that expression cleaning parameters shown in Figure 8 is adjusted.
Among the figure: 1 printer, 2 printer cover bodies, 3 power switches, 5 reel paper caps, 7 print cartridge covers, 37 cleaning buttons, 41 display lamps, 51 head maintenance devices, 52 control parts, 53 cleaning elapsed time timers, 54 accumulation printing timers, 55 memories, 56 normal developing patterns are inhaled the pattern of telling Drive and Control Circuit, 59 wiper mechanisms, 60 cleaning cumulative frequency counters with Drive and Control Circuit, 57 micro-rinse modes with Drive and Control Circuit, 58.
The specific embodiment
Below, be elaborated with reference to head maintenance method, head maintenance device and the printer of accompanying drawing to an embodiment of the present invention.
Fig. 1 is the stereoscopic figure of the printer that possesses the head maintenance device of implementing the head maintenance method of an embodiment of the present invention, Fig. 2 is the reel paper cap of printer shown in Figure 1 and the stereogram that the print cartridge cover is in open mode, Fig. 3 is a stereogram of pulling down the state behind the printer cover body from printer shown in Figure 2, Fig. 4 is the block diagram of the control system of expression printer shown in Figure 1 and printer system, Fig. 5 is the block diagram that is used for illustrating the wiper mechanism of printer shown in Figure 1, the flow chart of the order of Fig. 6 cleaning action that to be expression carried out by the control part that carries on the printer shown in Figure 5.
The ink-jet printer of the printer 1 of present embodiment for using the black liquid of multiple coloured silk that roll web is carried out colour print for example is adapted at the printing etc. that supermarket etc. is used for the discount gift token of commodity.As shown in Figure 1, be equiped with switching reel paper cap 5 and print cartridge cover 7 freely in the front of the printer cover body 2 of the printer main body of override printer 1.And, also dispose with power switch 3 in the front of printer cover body 2 and to clean button 37 and to carry switch 38, four display lamps 41~44 etc.Cleaning button 37 is control members, and it is used to unfavorable conditions such as removing printhead 21 obstructions and manually carries out the cleaning treatment of printhead 21.
In addition, be provided with paper distribution mouth 6 on the top of reel paper cap 5, what be printed sends with paper distribution mouth 6 from this with paper 11a.In addition, be provided with automatic cutter 8 (with reference to Fig. 7) in the inboard with paper distribution mouthfuls 6, the part of finishing printing with paper 11a is after send with paper distribution mouthfuls 6, and automatic cutter 8 is will be with paper cross direction residue a part of and cut off.
With reference to Fig. 7 automatic cutter 8 is described in detail, dispose the automatic cutter 8 of folder formula in inboard with paper distribution mouth 6.The fixed blade 10 of automatic cutter 8 vertically disposes with the state that makes progress, and its movable sword 9 vertically disposes with downward state.When movable sword 9 by the driving mechanism 8a that contains motor special with an end points of printer cross direction be fulcrum when above-below direction rotates, the contact point of itself and fixed blade 10 moves along the printer cross direction, can be with therebetween cutting off with paper 11a broad ways.
After reel paper cap 5 was opened, as shown in Figure 2, that accommodates print paper and be roll web 11 became open state with paper resettlement section 13, can change roll web 11.
In addition, after print cartridge cover 7 was opened, as shown in Figure 2, box installation portion 15 became open state, and print cartridge 17 can carry out dismounting to this box installation portion 15.
Print cartridge 17 is that a plurality of colour ink boxes are accommodated in print cartridge in the lid 18.The printer 1 of present embodiment constitutes, and print cartridge 17 and the action interlock of opening print cartridge cover 7 are pulled out predetermined distance to the place ahead of box installation portion 15.
Above the usefulness paper resettlement section 13 in printer cover body 2, as shown in Figure 3, be equipped with the support 23 that has carried printhead 21.The guide rail component 25 that support 23 is extended by the width along roll web 11 moves to be bearing in freely uses the paper width, simultaneously, by annular belt 26a that extends along roll web 11 widths and the motor special 26b that drives this annular belt 26a, can above platen 28, move back and forth by the width along roll web 11.
As shown in the figure, the top of box installation portion 15 is the position of readiness (original position) of the support 23 that moves back and forth.And, below this position of readiness, be equiped with the lettering face 21a that is located at the printhead 21 that exposes below the support 23 the covering ink nozzle cap 27 and attract and the China ink of removing the China ink in each ink nozzle of printhead 21 attracts mechanism 29 by cap 27.Return waste liquid storing section in the print cartridge 17 by the China ink that attracts mechanism 29 to attract and to become waste liquid.
When each China ink in the print cartridge 17 wrapped in print cartridge 17 is installed on box installation portion 15, the China ink that is installed in box installation portion 15 sides was supplied with the black supply port that pin just is plugged in the China ink bag.The China ink supply pin of box installation portion 15 is connected and fixed on the black stream 31 in the printer cover body 2, and this China ink stream 31 connects an end of flexible China ink pipe 33.The other end of China ink pipe 33 is connected in each ink nozzle of printhead 21 via being installed in back-pressure guiding mechanism 35 on the printhead 21.
That is, the black liquid of each the China ink bag in the print cartridge 17 is supplied with pin supplies to printhead 21 through black stream 31, China ink pipe 33, back-pressure guiding mechanism 35 each ink nozzle from the China ink of box installation portion 15.
Fig. 4 is the block diagram of the control system of expression printer shown in Figure 1 and printer system, and Fig. 8 is the flow chart of expression with the order of the cleaning action of the implementation of the head maintenance device in second embodiment.
Be provided with the IC chip of the data of storage residual amount of versicolor China ink and waste liquid amount etc. in the side of print cartridge 17, the box binding post of being located on the box installation portion 15 113 (with reference to Fig. 4) is realized being electrically connected with the binding post of the IC chip of print cartridge 17, can carry out the data write of IC chip from the control system of printer.
Below, the control system of above-mentioned printer 1 is described.
As shown in Figure 4, the printer 1 of present embodiment possesses the control substrate 100 that wiper mechanism 59, data transmit-receive terminal 110, operating portion 111, display part 112 and box binding post 113 are connected.In addition, the state of the printer system 1A of present embodiment for communicating with server 200.Printer 1 also can be provided with a plurality of to a server 200.
Control substrate 100 is that each controlling organization of printer 1 is partly unified the control device controlled.On this control substrate 100, will carry control part 101, print control section 102, cleaning control portion 50, instruction analysis portion 104, master control part 105, reception buffer 106, communication control unit 107, state sending part 108 to connect communicatedly mutually with paper via bus 109.
This control substrate 100 is controlled from the firmware that ROM reads by starting, carries out exercises according to the various instructions from server 200.
Carry control part 101 according to the various command signals that send from server 200 with paper, generate the control signal that is used to drive the conveying mechanism of controlling roll web 11.Conveying mechanism is driven according to this control signal, carries out the conveying of roll web 11.
Print control section 102 is control parts of printing via printhead 21 controls.Print control section 102 is based on printing indication and the pictorial data sent here from the outside, carries out from the ejection control of the ink nozzle ejection China ink of being located at the printhead 21 on the support 23, and the shift action control of support 23 self etc.
Instruction analysis portion 104 analyzes the analysis portion of analyzing from the content of the various control instructions that are arranged at the outside and send here with the server 200 that printer 1 can be connected with communicating.The analysis result that instruction analysis portion 104 obtains is delivered to various control parts such as paper conveying control part 101, print control section 102, cleaning control portions 50 according to this analysis result.Thus, each control part carries out the control corresponding to the control instruction of collecting.
Master control part 105 is located at control and is carried connecing of signal between control part 101, print control section 102, cleaning control portion 50, instruction analysis portion 104, reception buffer 106, communication control unit 107, the state sending part 108 to hand over and unified control etc. with paper on the substrate 100.
Reception buffer 106 is temporary transient data storage areas of preserving the various instructions of sending here from server 200 and printing the pictorial data that needs etc.
Communication control unit 107 is to be used for the control part that communicates with server 200 with terminal 110 via data transmit-receive.Various instructions and the data sent here from server 200 temporarily are stored in reception buffer 106 via communication control unit 107, by various control parts and analysis portion utilization.
State sending part 108 generates the status signal of the state of indication printer 1, and sends status signal via communication control unit 107, data transmit-receive terminal 110 to server 200.Server 200 can be grasped the state of printer 1 by receiving this status signal.
In addition, also can be following formation, the status signal based on being generated by state sending part 108 shows by display part 112, or status information is outputed to roll web 11.
The printer 1 of present embodiment possesses head maintenance device 51 shown in Figure 5.
This head maintenance device 51 is to increase and the destruction of black meniscus produces to omit to wait and prints badly owing to the viscosity of the black liquid in each ink nozzle of printhead 21 in order to prevent, and printhead 21 is implemented to clean the device that moves.
Head maintenance device 51 possesses: the wiper mechanism 59 that is used to clean printhead 21, the normal developing pattern Drive and Control Circuit 56 that wiper mechanism 59 is moved under the normal developing pattern, the micro-rinse mode Drive and Control Circuit 57 that wiper mechanism 59 is moved under micro-rinse mode, the attraction ejection pattern Drive and Control Circuit 58 that makes wiper mechanism 59 attract to move under the ejection pattern, instrumentation makes and attracts the ejection pattern to move with Drive and Control Circuit 58 and the cleaning elapsed time timer 53 in elapsed time after the cleaning release carried out, timer 54 is printed in the accumulation of the accumulation time-write interval that instrumentation printhead 21 is printed, the memory 55 that constitutes by EPROM etc., according to the cleaning master control part 52 of having set the selectivity starting with Drive and Control Circuit 57 or attraction ejection pattern of normal developing pattern with Drive and Control Circuit 56 or micro-rinse mode with the condition of drive circuit 58.
Wiper mechanism 59 attracts mechanism 29 (with reference to Fig. 3) by the China ink that attracts the residual China ink in the ink nozzle with black suction pump and is whisked off the CONTACT WITH FRICTION mechanism 30 (reference number Fig. 3) of ink nozzle front end and made the wiper mechanism formations such as (omit diagram) of micro-black liquid from all ink nozzle ejections by windshield wiper blade.
The normal developing pattern is used in the cleaning action under the normal developing pattern of Drive and Control Circuit 56 controls, does not comprise that the attraction that China ink attraction mechanism 29 carries out sprays the routine cleaning action of handling and the trace China ink being sprayed from all ink nozzles.
The trace rinse mode moves with the cleaning under micro-rinse mode of Drive and Control Circuit 57 controls, does not contain the black attraction ejection that attracts mechanism 29 to carry out and handles and make the trace cleaning action that sprays from all ink nozzles than normal developing pattern China ink still less.
Attract of the cleaning action under attraction ejection pattern of ejection pattern with Drive and Control Circuit 58 controls, the unfavorable conditions of removing at printhead 21 such as spray nozzle clogging have been included as, and make China ink attract the suction pump work of mechanism 29, the black liquid of ormal weight is moved from the ink nozzle ejection of printhead 21 and the attraction ejection that attracts, and then as required, after attracting the ejection action, carry out the cleaning treatment of the regulations such as CONTACT WITH FRICTION processing of whisking off the ink nozzle front end face.The traffic attraction of the black liquid in attracting the ejection action can carry out the replacing of nozzle according to the chocking-up degree of ink nozzle etc.
Clean 59 pairs of printheads of elapsed time timer 53 instrumentation wiper mechanisms 21 and stop comprising that the preceding of attraction ejection action once cleans the action elapsed time afterwards, this instrumentation time is stored in the memory 55 one by one.The printer 1 of supposing present embodiment uses under the state that continues the connection power supply, and when cutting off the electricity supply, connect once more according to power supply and time information that sends from master computer and the elapsed time that is stored in memory 55, can calculate the Actual Elapsed Time that cleans for last time after the release.
The accumulation time-write interval that timer 54 instrumentation printheads 21 are printed is printed in accumulation, and is actually the time that accumulation and instrumentation cap 27 do not cover the ink nozzle of printhead 21, and with the worthwhile work accumulation time-write interval of this instrumentation.In addition, will be stored in one by one in the memory 55 by the time of accumulation printing timer 54 instrumentations.
Clean master control part 52 according to setting normal developing pattern Drive and Control Circuit 56, trace rinse mode Drive and Control Circuit 57, attract the selectivity starting of ejection pattern with the condition of drive circuit 58, as one of this action, sending from master computer when being used to print the print data of action, the increase of the instrumentation time of cleaning elapsed time timer 53 instrumentations of corresponding this moment and by micro-cleaning model with Drive and Control Circuit 57, conventional cleaning model Drive and Control Circuit 56, attract the ejection pattern to use the select progressively ground of intensity control circuit 58 to start any one, make wiper mechanism 59 clean action.In cleaning master control part 52, the condition of the control circuit of starting is set arbitrarily when being used to select to clean action, the instrumentation time of cleaning elapsed time timer 53 instrumentations reaches the stipulated time when above, setting is no matter having or not of printing also can be started attraction ejection pattern Drive and Control Circuit 58, and 59 settings comprise that attracting to spray the cleaning of moving moves to wiper mechanism.In addition, in the present embodiment, the described stipulated time is set at 360 hours.
In addition, when before printing action at the appointed time, corresponding to by the instrumentation time of cleaning elapsed time timer 53 instrumentations, before printing, carry out slight cleaning action with Drive and Control Circuit 57 or normal developing pattern with Drive and Control Circuit 56 by micro-rinse mode.This slight cleaning action with comprise the cleaning action that attracts the ejection action compare the time compole of needs short and with comprise obvious difference of cleaning action that attracts the ejection action.
In addition, clean master control part 52 the printing release of being undertaken by printhead 21 and to after printing cut off action automatically with paper 11a after, judge whether the instrumentation time of cleaning elapsed time timer 53 instrumentations reached more than the judgement time of the time set before the described stipulated time, reach this judgement time when above when the instrumentation time, set and attract the ejection pattern to make it to start with Drive and Control Circuit 58.In addition, in the present embodiment, described judgement time set is 350 hours than 10 hours in advance described stipulated time.
Below, with reference to the head maintenance method of the flowchart text present embodiment of Fig. 6.
After the printing carried out at printhead 21 action finished fully, the part after printing with paper 11a was when sending with paper distribution mouthfuls 6, by the automatic cut-out action length cut-out paper 11a in accordance with regulations of automatic cutter.To be somebody's turn to do and cut off the program (step S01) of action (AC action) automatically as the action of trigger starting head maintenance.Thus, clean master control part 52 and judge at first whether the instrumentation time (CL elapsed time T1) by cleaning elapsed time timer 53 instrumentations reaches the described judgement time (350 hours) above (step S02).
At step S02, be lower than judgement during the time when the instrumentation time of judging by cleaning elapsed time timer 53 instrumentations, comprise the EP (end of program) (step S03) that attraction China ink and the head maintenance that moves from the attraction ejection of ink nozzle ejection move, printhead 21 returns holding state simultaneously.
In this case, clean the increase of the instrumentation time of elapsed time timer 53 instrumentations corresponding this moment, start micro-cleaning model Drive and Control Circuit 57 or conventional cleaning model Drive and Control Circuit 56, lettering below carries out before trace cleaning or conventional the cleaning, omits this explanation and only illustrate at this to comprise that attraction sprays the cleaning of action.
At step S02, in the instrumentation time of judge cleaning elapsed time timer 53 instrumentations is that the judgement time is when above, clean master control part 52 startings and attract the ejection pattern, make wiper mechanism 59 comprise the cleaning action (step S04) of attraction ejection action with Drive and Control Circuit 58.
After the cleaning release of step S04, cleaning master control part 52 will be cleaned and is stored in the finish time in the memory 55, the instrumentation time (CL elapsed time T) of cleaning elapsed time timer 53 is resetted, stop the program (step S05) of head maintenance action, printhead 21 returns holding state simultaneously.
The program of the head maintenance action by implementing present embodiment, after the printing release that printhead 21 carries out, before comprising, once attract elapsed time after the cleaning release of ejection action to reach the judgement time when above, comprise the cleaning action that attracts the ejection action.Therefore, after after preceding once cleaning action stops, stopping the printing action under the process state of judgement time, the timing that does not wait print beginning next time is just directly cleaned action, if and, then when printing beginning next time, just do not clean action for this cleans release afterwards through before the stipulated time.
Promptly, if the preceding holding state that does not continue not print more than the stipulated time action after the release of once printing, then preceding once clean release after through the cleaning action after printing before the stipulated time, and the cleaning action when not printing beginning.Thereby, by when printing beginning, implementing to clean action, can avoid in fact beginning the definite time delay printed, and reduce to and print the stand-by period that finishes, improve handling capacity.And whenever just clean action through the judgement time roughly, therefore can make ink nozzle maintain good state.
Especially when waiting by the automatic cashier in supermarket, use under the situation of printer 1 in the printing of the discount gift token of commodity etc., can be in cashier's actuarial process or after the actuarial, do not need the time of long wait and Print Gift Certificate and distribution by cleaning to move, therefore, not only client need not wait for, and aspect the cashier, can shorten the on average time of each customer need, therefore can improve the efficiency of cashier's work.
In addition, as shown in Figure 6, with different as the situation of trigger with automatic cut-out action, do not printing action, and do not comprise under the state of the cleaning action that the attraction ejection of printhead 21 is moved, when reaching the described stipulated time (360 hours) (step S06) by the instrumentation time of cleaning elapsed time timer 53 instrumentations, with this as trigger, the 52 preferential startings of cleaning master control part attract ejection patterns Drive and Control Circuit 58, thereby make wiper mechanism 59 comprise the cleaning action (step S04) of attraction ejection action.
Like this, under the state that the cleaning release printing action afterwards that once attracts ejection to move before comprising is not carried out, during through described stipulated time, the printing that does not wait next time begins to attract to spray the cleaning action that action is moved with regard to preferentially comprising, also can not reach the described stipulated time even do not clean the time maximum of printhead 21 thus.Thereby, can make ink nozzle maintain good state frequently, and can prevent that print qualities such as stop omission are low.
Below, second embodiment of the invention is described.
In first embodiment of the invention described above, to attract the spray volume in the ejection action to be made as a certain amount of, but in second embodiment,, the stipulated number of each attraction ejection attracts ejection because passing through stronger attraction, thus, conventional attraction ejection action is carried out with suitable intensity, and can be suppressed consumption as the China ink of total amount.
Secondly, describe with accompanying drawing etc.About figure and explanation, give same-sign and omit its explanation for member etc. identical with above-mentioned embodiment or that have a same function.
In the first embodiment, timer 54 is printed in the accumulation that is provided with the accumulation time-write interval that instrumentation printhead 21 carries out, and in second embodiment, also be provided with the cleaning cumulative frequency counter 60 that the cumulative frequency that the cleaning that attracts the ejection pattern to carry out with Drive and Control Circuit 58 actions is moved is counted.(chain-dotted line among Fig. 5).
Then, with reference to Fig. 5 wiper mechanism 59 that is used to clean printhead 21 and the head maintenance device 51 that is used to control the action of this wiper mechanism 59 and comprise cleaning control portion 50 are described.
Clean cumulative frequency counter 60 and calculate when printer 1 power supply is opened for the first time and attracting to implement to clean the cumulative frequency of action under the ejection pattern, this cumulative frequency is used to be cleaned master control part 52 and does reference when decision attracts the traffic attraction of ejection action China and Mexico promptly to attract to spray the intensity degree of action.In addition, be stored in memory 55 one by one by the cumulative frequency that cleans 60 calculating of cumulative frequency counter.
Below, describe with reference to the flow chart of Fig. 8 head maintenance method present embodiment.In described first embodiment, so that wiper mechanism 59 comprises the instruction of the cleaning action (step S04) that attracts the ejection action as trigger, the program (step S11) of starting head maintenance action.
Cleaning master control part 52 decisions makes wiper mechanism 59 comprise intensity degree (the CL parameter adjustment: step S12) that the attraction ejection when attraction sprays the cleaning action of moving is moved.Attract the intensity degree correspondence of ejection action to set by the black residual amount of cumulative frequency that cleans 60 calculating of cumulative frequency counter and print cartridge 17.
Then, the IC chip access of print cartridge 17 also detects the residual amount of versicolor China inks in the print cartridge 17, and whether the black consumption when being used in intensity degree that step 12 sets and cleaning action reaches the calculating in advance of end of China ink, and (CL judges in advance: step S13).In addition, in this CL judges in advance, also detect the waste liquid amount in the print cartridge 17, and whether reach more than the allowance and calculate in advance when cleaning action, storing waste liquid amount in print cartridge 17.
After the CL that carries out step S13 judged in advance, whether at least one that judge black end or waste liquid surplus had made wrong judgement (step 14).And, in step 14, when being judged as the mistake judgement, support 23 is disposed at position of readiness, and by the ink nozzle covering (CR close adjustment: step 17) of cap 27 with printhead 21, simultaneously, carry out showing the mistake processing (step S18) that becomes black end or waste liquid surplus at display part 112 (display lamp 41~44).
On the other hand, in step S14, do not have wrongly when judging being judged as, clean master control part 52 and be used in parameter starting that step S12 sets and attract the ejection pattern with Drive and Control Circuit 58, wiper mechanism 59 is comprised attract the cleaning action (step S15) of ejection action.
After the cleaning release of step S15, cleaning master control part 52 will be cleaned and is stored in memory 55 finish time, and the instrumentation time (CL elapsed time T1) that will clean elapsed time timer 53 resets, increase a reading that cleans cumulative frequency counter 60, the program (step S16) that stops the head maintenance action simultaneously, printhead 21 returns holding state.
At this, the CL parameter adjustment program of step 12 is described with reference to Fig. 9.And the CL parameter is to set the step number of the motor of the black suction pump that mainly drives China ink attraction mechanism 29.
The step S12 of acceptance pattern 8 and begin parameter adjustment (step S41).And, at first with reference to cumulative frequency, judge whether to reach the multiple (step S42) of the number (being 8 in the present embodiment) of regulation by the cleaning action of cleaning cumulative frequency counter 60 countings.
In step S42, when the cumulative frequency that is judged as the cleaning action is not 8 multiple (step S42:No), adjust the parameter of cleaning level 1.The cleaning level is the intensity of this attraction ejection action, and the attraction spray volume (black consumption) by printhead 21 is according to level and difference.Cleaning level 1 is the level that conventional attraction ejection is moved, and will be set at cleaning level 2 than its strong a little attraction ejection action, closes choke valve, will lean on strong negative pressure to attract the moving cleaning level 3 that is set at of ejection.
At step S42, when the cumulative frequency that is judged as the cleaning action is 8 multiple (step S42:Yes), corresponding black residual amount is set cleaning level 1~3.Also have, black residual amount is distinguished and is judged as ink-condition 0~4 five stage, and ink-condition 0 is the maximum level of black residual amount, and its following black residual amount is set by the order that reduces, the level of black situation 4 for judging that China ink is terminal.At first, shades of colour is judged whether to meet the China ink (step S43) of the less black situation 2 of black residual amount, when the color of black situation 2 was arranged, the parameter of cleaning level 1 just was adjusted (step S44).
At step S43, when being judged as the color that does not have black situation 2, judge whether to meet the China ink (step S45) of black residual amount than the black situation 1 of black situation more than 2 to of all kinds, when the color of black situation 1, the parameter of cleaning level 2 just is adjusted (step S46).
At step S45, when being judged as the color that does not have black situation 1, the parameter of cleaning level 3 just is adjusted (step S47).
Like this, when the cumulative frequency of cleaning action reaches the multiple of stated number, promptly carry out the cleaning action stronger than other situation in the corresponding black residual amount of number of times of each regulation.Thereby, when cumulative frequency was not the multiple of stated number, the state of guaranteeing ink nozzle was moved in the cleaning that suppresses the consumption of China ink and carry out suitable intensity, carried out strong cleaning action at the number of times of each regulation, adjust the state of ink nozzle, make ink nozzle maintain good state.
In addition,, also can corresponding black residual amount select the cleaning action of suitable intensity, therefore, carry out the cleaning action of suitable intensity, make to prevent that China ink from reaching terminal, and do not use up the China ink of supplying with printhead 21 even reach at cumulative frequency under the situation of multiple of stated number.
As described above, head maintenance method, head maintenance device 51 and printer 1 according to present embodiment, before for the stipulated time of cleaning the action setting, comprise the cleaning action that attracts the ejection action in the timing of printing after finishing, therefore, by implement to clean action when printing beginning, can avoid beginning in the reality to print is hysteresis regularly, print the stand-by period that finishes thereby reduce to, improve handling capacity.
Also have, the invention is not restricted to above-mentioned embodiment, can carry out various changes.For example, be example with the ink-jet printer, also applicable to device and method from shower nozzle ejection China ink liquid in addition.
In addition, though represented to clean the example that elapsed time timer 53 instrumentation wiper mechanisms 59 finish the previous cleaning action elapsed time afterwards, but also can be with a clear instruction is the trigger instrumentation, but be preferably, even in cleaning course of action, any mistake is arranged, also can after cleaning release, carry out desirable cleaning reliably.
In addition, to the power supply that do not cut off printer and be described with situation that main frame always is connected, but for cutting off printer power supply and cut-out situation about being connected with main frame, at the enable printer power supply, the elapsed time of being calculated by cleaning elapsed time timer 53 surpasses under 360 hours the situation of official hour, also can comprise the cleaning of ejection action fast.

Claims (15)

1, a kind of head maintenance method, it is head maintenance method with printhead of the ink nozzle that can spray black liquid, it is characterized in that, enforcement attracts the cleaning action of black liquid from described ink nozzle, instrumentation once cleans the elapsed time of having moved in the past, described elapsed time through predetermined judgement during the time, correspondingly be breaking at the cut-out action with paper of printing in the printing action that described printhead carries out automatically, carry out next cleaning and move.
2, head maintenance method as claimed in claim 1 is characterized in that, the described elapsed time is through than long stipulated time described judgement time the time, even the cleaning action that cutting knife is failure to actuate and also carries out next time before being printed beginning.
3, head maintenance method as claimed in claim 1 is characterized in that, when passing through the stipulated time of growing than the described judgement time, even the cleaning action that cutting knife is failure to actuate and is also carried out next time.
4, head maintenance method as claimed in claim 1 is characterized in that, whether the described elapsed time has passed through the judgement of described judgement time is carried out after described cut-out release.
As each described head maintenance method in the claim 1~4, it is characterized in that 5, the described elapsed time begins instrumentation preceding after once cleaning release.
6, a kind of head maintenance device is characterized in that having:
Printhead with the ink nozzle that can spray black liquid;
Attract and the wiper mechanism of described head is cleaned in ejection from the described black liquid of the described nozzle ejection of described head;
Make described wiper mechanism action clean the cleaning Drive and Control Circuit of action;
Instrumentation once cleans the cleaning elapsed time timer in the elapsed time of having moved in the past;
Shut-off mechanism, it cuts off the paper of using of printing after the printing release that described printhead carries out automatically;
Control part, its described elapsed time through the judgement that is predetermined during the time, described cleaning Drive and Control Circuit is started in the cut-out action that corresponding described shut-off mechanism carries out in order to clean next time.
7, head maintenance device as claimed in claim 6 is characterized in that, described control part, described elapsed time through than long stipulated time described judgement time the time, even the cleaning action that cutting knife is failure to actuate and also carries out next time before being printed beginning.
8, head maintenance device as claimed in claim 6, it is characterized in that, described control part when passing through the stipulated time of growing than the described judgement time from the elapsed time of previous described cleaning action, also starts described cleaning Drive and Control Circuit even cutting knife is failure to actuate.
9, head maintenance device as claimed in claim 6 is characterized in that, described control part carries out the judgement whether described elapsed time pass through the described judgement time after described cut-out release.
As each described head maintenance device in the claim 6~9, it is characterized in that 10, described cleaning elapsed time timer begins instrumentation after previous cleaning release.
11, head maintenance device as claimed in claim 6 is characterized in that, has the cleaning cumulative frequency counter that described cleaning is counted with the accumulation number of starts of Drive and Control Circuit,
Described control part is judging that the described instrumentation time is more than the described judgement time, and when the cumulative frequency of described cleaning cumulative frequency counter is the multiple of stated number, compares the setting of stronger cleaning action in the time of will be with the multiple that is not described stated number and give described cleaning Drive and Control Circuit.
12, head maintenance device as claimed in claim 11 is characterized in that, according to the black residual amount that supplies to described printhead, the setting of described cleaning with the intensity of the described cleaning action of Drive and Control Circuit given in decision.
13, a kind of printer is characterized in that, has as each described head maintenance device in the claim 6~12.
14, head maintenance method as claimed in claim 1, it is characterized in that, judging that the described elapsed time is more than the described judgement time, and the cumulative frequency of described cleaning action carries out than the strong cleaning action of situation that is not the multiple of described stated number when being the multiple of stated number.
15, head maintenance method as claimed in claim 14 is characterized in that, according to the black residual amount that supplies to described printhead, determines the intensity of described cleaning action.
CNB2006101374549A 2005-10-26 2006-10-25 Head maintenance method, head maintenance device, and printer Expired - Fee Related CN100503253C (en)

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CN106466965A (en) * 2015-08-20 2017-03-01 理想科学工业株式会社 Ink-jet printing apparatus and print cartridge
CN108202474A (en) * 2016-12-16 2018-06-26 三纬国际立体列印科技股份有限公司 For the automated cleaning showerhead approach of powder type spray printing three-dimensional printer
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CN102152643A (en) * 2010-02-08 2011-08-17 精工爱普生株式会社 Liquid ejecting apparatus, and nozzle recovery method used in liquid ejecting apparatus
CN102152643B (en) * 2010-02-08 2013-07-31 精工爱普生株式会社 Liquid ejecting apparatus, and nozzle recovery method used in liquid ejecting apparatus
CN106466965A (en) * 2015-08-20 2017-03-01 理想科学工业株式会社 Ink-jet printing apparatus and print cartridge
US9833997B2 (en) 2015-08-20 2017-12-05 Riso Kagaku Corporation Inkjet printing machine and ink cartridge
CN106466965B (en) * 2015-08-20 2018-04-06 理想科学工业株式会社 Ink-jet printing apparatus and print cartridge
CN108202474A (en) * 2016-12-16 2018-06-26 三纬国际立体列印科技股份有限公司 For the automated cleaning showerhead approach of powder type spray printing three-dimensional printer
CN112440564A (en) * 2019-08-29 2021-03-05 精工爱普生株式会社 Printing apparatus and printing system
CN112440564B (en) * 2019-08-29 2023-06-02 精工爱普生株式会社 Printing device and printing system
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CN113815230B (en) * 2021-08-19 2023-09-01 共享智能装备有限公司 Automatic equipment maintenance method and maintenance system thereof

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