Summary of the invention:
The object of the present invention is to provide new combustion method of a kind of fixed bed coal-burning boiler and special layer combusting boiler thereof.New combustion method is a kind of burning phase-splitting technology, earlier coal is carried out dried sauting, and fuel gas is separated, and sends into the gas combustion district and carries out gas-phase combustion, all the other solid-state parts fixed combustion on fire grate; Whole Combustion Process Control is in the low-temperature burning scope, the coal seam temperature is no more than 950 ℃, this temperature range has splendid desulfurization, denitration performance, and entering the gas combustion district, flue gas carries out second-time burning, desulfuration in furnace, denitration have also been strengthened, sulfur in smoke, oxynitrides content and unburned carbon in flue dust have been reduced, this temperature does not produce other harmfulness product, so this burning temperature range is referred to as the clean combustion humidity province, this combustion technology can be used for handling municipal sludge, house refuse and part industrial refuse the like waste; Adopt the present invention can improve boiler thermal output 3~10%; The fuel scope of application is also very wide, all can use from 2000 much 6000 much cards that snap into, and need not to change boiler structure.Because be the slag of low-temperature burning, there is not the above cinder of ash fusion point, lime-ash is very loose, can do building materials, industrial materials, agriculture composite fertilizer etc.
For achieving the above object, the technical solution used in the present invention is:
Circulating fixed bed burning phase-splitting technology: adopt wet coal grain of diameter 15~50mm or common coal grain to go into stove, the coal grain enters the preheating zone of being made up of reciprocal grate, be provided with an air exhauster in the fire grate bottom, the hot flue gas of furnace front is extracted out through the coal seam, be that the dried of coal sauted at this moment, produce water-gas, water-gas is sent into the gas combustion district, simultaneously coal is carried out preheating, make the coal seam temperature reach 300~500 ℃ (near the value of igniting); Coal after preheating is sent into chain fire-gate anterior primary zone, and the air blast in anterior primary zone is mixed by new wind and tail flue gas and forms, and changes the ratio of flue gas and new wind, and control burning coal layer temperature is at 850~950 ℃; The burning-out zone at chain middle part blasts new wind, the thorough after-flame of coal that unburned is intact; Cold slag district at the chain rear portion feeds cold air, and the control tapping temperature is between 60~200 ℃.
Be provided with a gas combustion district in arch outlet upper end, the hot-air after flue gas, fuel gas, the afterbody heating is finished gas-phase combustion in this zone, also is the second-time burning of flue gas.Flue gas after the second-time burning, combustion-supporting through three times, four times after-flame wind, with the thorough after-flame of fuel gas.
Described fixed bed coal-burning boiler is the double grate boiler, and the front portion is that reciprocal grate (or traveling-grate stoker) rear portion is a traveling-grate stoker, and its rearward sprocket is a driving wheel; Bigger as boiler, two drive sprockets before and after also can making into, promptly preceding sprocket wheel also is a driving wheel.
The moulded coal grain of described diameter 15~50mm is wet coal grain or common coal grain; And the content of water is generally 20~40% in the wet coal grain.
Described grate firing boiler is made up of coal breakage bucket, double grate, arch wall, burner hearth, drum, water-cooling wall, flue, air blast etc., flue is provided with the smoke backflow air channel, be connected to the traveling-grate stoker lower front through blender respectively, the air inlet of described blender links to each other with new wind and flue gas respectively; In traveling-grate stoker, the rear portion below be provided with the air-supply pipeline of bubbling air or oxygen-enriched air.
The present invention has following advantage:
1, with raw coal screening, particle is directly sent into boiler greater than 15mm's, less than granulation behind the poach of 15mm, make 15~50mm moulded coal fed to boiler, improve the performance of ventilating of fuel bed widely, made fuel bed significantly to increase, improved the fuel quantity of unit fire grate.
2, coal-fired through the preheating zone, before entering the fire grate primary zone, the coal seam temperature near the value of igniting, has shifted to an earlier date the position of igniting greatly; Set up circulated air in the stove, with the tail flue gas loopback, air circulation strengthens in the stove, is equipped with suitable heating surface, and control burning coal layer temperature is at 850~950 ℃; Because desulfuration in furnace can be realized in ignition temperature≤950 ℃, has not only simplified desulfur technology, has reduced desulphurization cost, and has greatly improved desulfurized effect.
3, Pei Fang adjustment, the intragranular pore that can produce different amounts generates cellular slag, further improves coal intragranular air permeability, has guaranteed the thorough burning of intragranular carbon, obtains the few cellular slag of carbon residue, and boiler slag carbon content can be less than 3%.
4, adopt burning phase-splitting, generate combustible gas in the preheating zone, combustible gas is sent into the gas combustion district and is done gas-phase combustion, finishes the solid phase burning on fire grate.
5, slag cools through cold wind and becomes the low temperature slag, because the control burning is no more than 950 ℃, does not surpass the ash fusion point temperature, can not form cinder, need not slag hitting equipment; Tapping temperature is lower than 200 ℃, and rearward sprocket can make driving wheel into, and upper fire-grating becomes pulling force, has improved the fire grate running status, and the front and back sprocket wheel all can add driving, reduces resistance, has created condition for increasing chain length.
6. the coal seam is divided into preheating zone, reduction combustion zone, oxygen-enriched combusting district, air preheating area, cold slag district; Because ventilate to improve, the ignition district in advance, so fuel depth can increase greatly, so just created condition for the lower heat of combustion coal.Simultaneously, can increase boiler capacity; Because of containing the moisture about 20% ~ 40% in the coal grain, moisture is heated to vaporize and mixes formation water-gas with fugitive constituent in the coal, enters the burning of gas combustion district, will move on the burner hearth high-temperature region, reduces the siege temperature simultaneously; Cold air enters burner hearth and the water-gas formation high temperature combustion zone that meets from the rear portion air compartment through the slag preheating.
7. the present invention is applicable to the fixed bed coal-burning boiler, is specially adapted to chain-grate boiler, and thermal source manufacturing enterprise, cogeneration of heat and power enterprise all can adopt this technology.This technology can enlarge the coal scope of application, the low calorific value coal of the 3000 card/kg that can burn and certain industrial wastes and urban waste etc.Can improve boiler thermal output 3~10%; And can realize that furnace interior divides desulfurization, denitration reduces sulfur in smoke, oxynitrides content and unburned carbon in flue dust, has changed grey slag ingredient simultaneously, but has made its production infant industry, agricultural products.Present technique has not only improved the thermal efficiency, has improved environment, and realized comprehensive utilization of resources with brand-new grate furnace combustion system, to building recycling economy society crucial meaning is arranged.
Understand according to investigations, domestic, still do not have this technology abroad and use.This technology can be applicable in the whole nation and world wide, be applicable to the chain-grate boiler of various models, it can enlarge the scope of application of coal, the also certain industrial wastes of incendivity and urban waste etc., have very high economic benefit and social benefit, but also having crucial environment-friendly function, its exploitation and application prospect are very wide.
Description of drawings:
Fig. 1 is this circulating fixed bed burning phase-splitting know-why schematic diagram;
Among the figure 1, drum; 11, traveling-grate stoker;
2, burner hearth; 12, primary zone;
3, four wind; 13, main air intake machine;
4, tertiary air; 14, burning-out zone;
5, secondary wind; 15, cold slag district;
6, coal bunker; 16, air-cooler;
7, gas combustion district; 17, flue gas air exhauster;
8, reciprocal grate; 18, back sprocket wheel;
9, combustible gas air exhauster; 19, chimney;
10, preceding sprocket wheel; 20, arch.