CN1932166A - Bottom driving whole hydraulic plate-inserting machine - Google Patents
Bottom driving whole hydraulic plate-inserting machine Download PDFInfo
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- CN1932166A CN1932166A CN 200610117109 CN200610117109A CN1932166A CN 1932166 A CN1932166 A CN 1932166A CN 200610117109 CN200610117109 CN 200610117109 CN 200610117109 A CN200610117109 A CN 200610117109A CN 1932166 A CN1932166 A CN 1932166A
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- excavator
- inserting machine
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- hydraulic plate
- whole hydraulic
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Abstract
The present invention discloses a bottom-driving type full-hydraulic plate-inserting machine. It includes the following several portions: shell body, vibration tank, truss, static pressure generation mechanism, core shaft, revolving motor, double-chain gear shaft and planetary reduction device. Said invention also provides its working principle and concrete operation method.
Description
Technical field
The invention belongs to a kind of bottom driving whole hydraulic plate-inserting machine, especially refer to a kind of bottom driving whole hydraulic plate-inserting machine of implanting gutter, band drain or sandstone stake during at Soft Ground.
Background technology
At present, domesticly sedimentation or stable requirement can not be satisfied at soft foundation, also above construction can't be carried out in building sites such as highway, railway, airport, harbour, buildings.Therefore, adopt several different methods such as displacement method, consolidation, reinforcement local method, the closely knit method of deep layer, vacuum drainage dynamic compaction in Soft Ground, all soft-soil foundation treatment methods all be unable to do without machine tool, and the equipment of handling weak soil ground is at present domestic all relatively backward, used machinery mostly is electrodynamic type or simple and mechanical rod-pulling type, what have also constructs with original water jetting, technology falls behind, cause construction period length, poor stability, labour intensity big, can't satisfy modernized construction requirement and domestic growth requirement.
Aspect the pitching pile machine, a kind of pitching pile machine of vibrating type is arranged, its involving vibrations case in the prior art, vibrating bin is a motor-driven, which is provided with truss, mandrel of truss internal support, be connected with band drain on the mandrel, mandrel passes vibrating bin inside, stretches out from the bottom, by a control system, be the vibrating bin power supply, to produce exciting force, exciting force acts on the mandrel, can make the band drain that is connected on the mandrel insert in the ground.The weak point of this pitching pile machine is, substantially have only exciting force playing a role in whole plate process, downward vertical is only produced by the gravity of vibrating bin, approximately 20-30KN, this effect of playing in the course of the work is very little, causes the efficient of plate very low.
In addition, the vibrating motor multiselect electro-motor in the vibrating bin of the prior art, and electro-motor can't be realized 1800 rev/mins rotation, therefore can't reach at hag, sandstone ground, be the softening optimum vibration frequency 25Hz in ground, therefore, the efficient of intubate can't improve.
Summary of the invention
One object of the present invention is to solve weak point of the prior art, provides safely and fast a kind of, can realize implanting the bottom driving whole hydraulic plate-inserting machine of multiple hag processing modes such as gutter, band drain, sandstone stake.
For achieving the above object, bottom driving whole hydraulic plate-inserting machine involving vibrations case of the present invention, truss, described bottom driving whole hydraulic plate-inserting machine also comprises
A static(al) generating mechanism, between described truss and vibrating bin, being used to drive mandrel moves up or down, comprise housing, there is the cavity that can make described mandrel pass through at the housing middle part, and comprises a rotary motor, double-stranded gear shaft and a planetary reducer, connect the sprocket engagement of double-stranded gear shaft and described mandrel with described double-stranded gear shaft axle in the described rotary motor mechanism.
Further, also be provided with an excavator in a side of described static(al) generating mechanism housing and connect support, its structure is corresponding with the connecting portion of excavator, realizes and the mechanical connection of excavator.
Further, also comprise a damper mechanism, comprise a damping frame, pair of supporting is individually fixed in the both sides of damping frame, symmetry is connected with damping block on the damping frame, one side of damping block is connected on the damping frame, and opposite side is connected on the junction plate of static(al) generating mechanism, and the junction plate of static(al) generating mechanism both sides is connected between the damping block respectively.Preferably, on damping frame, be provided with an excavator and connect support,, can connect the digging arm of excavator by this support.
Beneficial effect of the present invention is, by the static(al) generating mechanism that increases, has realized being aided with vertical force on the basis of exciting force, has not only improved intubate efficient, has also improved the intubate quality.In addition, in a preferred embodiment,, can reduce the intubate machine and when work, the vibration effect of outside be reduced to acceptable scope by increasing damping; The link that connects excavator is set on damping can realizes being integrated, provide power by the circuit or the liquid road of excavator with existing digger arm; In a preferred embodiment, what the vibrating motor in the vibrating bin was selected for use is hydraulic motor, and this motor can be realized the inaccessiable high rotating speed of common electrical motor, therefore, can realize the dither that 25Hz is above.
Description of drawings
Fig. 1 is the structural perspective of bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 2 is the structural perspective of static(al) generating mechanism in the bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 3 is the structural perspective of vibrating bin in the bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 4 is the structural perspective of vibration absorber in the bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 5 is the structural perspective of the truss mechanism of bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 6 is the structural perspective of mandrel in the bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 7 is the liquid electrical interface of bottom driving whole hydraulic plate-inserting machine of the present invention and the circuit theory diagrams of control section 5.
Fig. 8 is the hydraulic schematic diagram of liquid electrical interface and control section in the bottom driving whole hydraulic plate-inserting machine of the present invention.
Fig. 9 is the panel button schematic diagram of liquid electrical interface and control section in the bottom driving whole hydraulic plate-inserting machine of the present invention.
The specific embodiment
The present invention relates to a kind of bottom driving whole hydraulic plate-inserting machine,, comprise static(al) generating mechanism 1, vibrating bin 2, vibration absorber 3, truss mechanism 4 and liquid electrical interface and control section 5 with reference to Fig. 1.
Fig. 2 shows the structural perspective of static(al) generating mechanism 1, and with reference to Fig. 2, static(al) generating mechanism 1 comprises shell 11, rotary motor 12, planetary reducer 13, double-stranded gear shaft 14 and driving gearshaft 15; Wherein, shell 11 is provided with bearing support 111 and bearing support 112, the bottom is provided with 113 both sides, coupling part that connect vibrating bin 2 and is provided with the junction plate 114 that connects vibration absorber 3, and double-stranded gear shaft 14 is loaded in the bearing support 111 141 by bearing, and the one end links to each other with lift rotary motor 12; The bearing of the other end is covered by bearing cover; Driving gearshaft 15 is loaded in the bearing support 112 151 by bearing, and an end of driving gearshaft 15 connects planetary reducer 13, also adds rebound between planetary reducer, bearing cover and rotary motor, bearing cover and shell 11, installs with convenient.
Static(al) generating mechanism 1 connects vibrating bin 2 by the coupling part 113 of its shell 11 bottoms, with reference to Fig. 3, vibrating bin 2 comprises casing 21, casing 21 intermediate vertical are provided with the passage 211 that passes through for mandrel, in the horizontal direction, the also parallel axis hole 212 that is provided with, described hole can be passed through for a pair of vibration gear axle 22; In locating wheel mounting portion, the bottom of vibrating bin 2 23, described locating wheel mounting portion 23 is corresponding with described channel position 211; Difference cross-under offset assembly 223,224 on two vibration gear axles 22, cross-under has the vibration gear axle 22 of offset assembly 223 to be fixed on the casing 21 222 by bearing respectively, and the end of vibration gear axle 22 covers by bearing cover 223; But an end of one of them vibration gear axle also connects a hydraulic control vibrating motor 24 by bearing cover.Hydraulic control vibrating motor 24 is that a kind of rotating speed can reach 1800 rev/mins motor, it connects liquid electrical interface and control section 5, when the feeding of hydraulic control motor was rotated, the first vibration gear axle 221 rotated thereupon, and connection first offset assembly 223 thereon drives second offset assembly rotation 224 with its engagement, because two offset assembly equal and opposite in directions, and be meshed, therefore, when rotating, can produce the vibration of frequency, and drive whole vibrating bin 2 vibrations up to 25Hz.Because vibrating bin 2 is connected with static(al) generating mechanism 1, when vibrating bin vibrated, the static(al) generating mechanism is vibration thereupon also, yet this vibration is intended to increase the efficient of intubate, can cause damage for excavator, truss mechanism 4 and liquid electrical interface and control section 5.
Therefore, being provided with a damper mechanism 3 works in safe range with other parts that guarantee excavator and intubate machine.With reference to Fig. 4, damper mechanism 3 comprises a damping frame 31, pair of supporting 32 is individually fixed in the both sides of damping frame 31, on damping frame 31, be provided with an excavator and connect support 311, by this support, the digging arm that can connect excavator couples together Intubaction device of the present utility model and excavator on frame for movement.Symmetry is connected with damping block 33 on the damping frame 31, one side of damping block is connected on the damping frame, opposite side is connected on the junction plate 114 of static(al) generating mechanism 2, damping block is each 12 of sides in this specific embodiment, be divided into two-layerly, the junction plate 114 of static(al) generating mechanism both sides is connected in respectively between the two-layer damping block.
As shown in Figure 5, the purpose of the setting of truss mechanism 4 is to keep moving both vertically of mandrel, comprises a truss 41, is provided with some to positioning and guiding frame 42 on truss, a pair of positioning and guiding wheel 43 is housed on the positioning and guiding frame 42, and positioning and guiding wheel 43 limits the horizontal direction degree of freedom of mandrel from both sides.The height of truss 41 can be the mandrel adjustment according to length.
According to Fig. 7, liquid electrical interface and control section 5 comprise control circuit 51, hydraulic circuit 52 and interface section 53, and wherein, interface section 53 comprises circuit interface and liquid road interface; Circuit interface inserts the power supply of excavator by joint; Liquid road interface inserts the hydraulic system of excavator by a hose assembly.Control circuit 51 comprises power circuit 511, central controller circuit 512, key circuit 513, drive circuit 514 and indicator light circuit 515; Power circuit 511 connects the power supply of excavator by circuit interface, and the power supply that inserts is sent into central controller circuit 512, drive circuit 513, key circuit 514 and indicator light circuit 515 respectively after voltage stabilizing, rectification; Central controller circuit 512 is carried out a control program, produces sequential control signal control drive circuit 514 and indicator light circuit 515, and gathers the signal about the mandrel position that is sent by external sensor, the work of control drive circuit; Key circuit 513 is one group of button, comprise stop, resetting, automatically, manually, vibration, uplink and downlink button, stop action in order to control system respectively, system reset, and triggering system automatically, manually, vibration, uplink and downlink mode of operation, the output of each button connects the input port of central controller circuit respectively, and drive circuit 514 is from central controller circuitry 512 received signals, and the valve member that drives in the hydraulic circuit according to this signal moves; Indicator light circuit receives control signal from central controller circuitry, is having the control button to press or the bright corresponding indicator lamp of abnormal conditions time point arranged.
With reference to Fig. 8, hydraulic circuit 52 comprises electro-hydraulic reversing valve 521, and solenoid operated directional valve 522, the first overflow valves 523, the second overflow valves 524, reducing valve 525 and respective line are by the hydraulic system of hose assembly connection excavator; Wherein, on main fluid path, be parallel with electro-hydraulic reversing valve 521, solenoid operated directional valve 522 and first overflow valve 523.Wherein, solenoid operated directional valve 522 connects the feed liquor and the liquid outlet of vibrating motor 24, and electro-hydraulic reversing valve 521 is connected rotary motor 12, the first overflow valves 523 by reducing valve 525 in parallel and is used for control piper pressure with second overflow valve 524.Electro-hydraulic reversing valve 521 and solenoid operated directional valve 522 are by driving circuit section 526 controls.
As shown in Figure 9, indicator lamp comprises the normal operating conditions indicator lamp respectively, automatic mode indicator lamp, manual mode indicator lamp, vibration mode indicator lamp, up indicator lamp, descending indicator lamp and alarm lamp; Wherein, lighting when unusual does not appear after system opens in the normal mode indicator lamp, and alarm lamp detects under the unusual situation glittering in system; Automatic mode indicator lamp, manual mode indicator lamp, vibration mode indicator lamp, up indicator lamp, descending indicator lamp are lighted after pressing accordingly at automatic, manual, vibration, uplink and downlink button respectively, with the current state of indication mechanism.
The mandrel that the present invention uses is the mandrel shown in Fig. 66, have a square pole shape main body 61, be provided with through hole 62 on it uniformly, sprocket wheel 63 is housed in the through hole, the double-stranded gear shaft in sprocket wheel and the static(al) generating mechanism 1 and the gear structure of driving gearshaft are corresponding, and are meshed.Band drain is installed in its end, when mandrel 6 moves downward under the effect of static(al) generating means and vibrating bin, band drain can be inserted in the ground.
Only being the preferable enforcement of the present invention in sum, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application claim change and modification, all should belong to technology category of the present invention.
Claims (6)
1. bottom driving whole hydraulic plate-inserting machine involving vibrations case, truss, it is characterized in that: also comprise a static(al) generating mechanism, between described truss and vibrating bin, be used to drive mandrel and move up or down, comprise housing, there is a cavity that connects at the housing middle part, be positioned at the cavity both sides double-stranded gear shaft and and a driving gearshaft, described double crosslinking gear shaft and a rotation motor link, described driving gearshaft and a planetary reducer link.
2. a kind of bottom driving whole hydraulic plate-inserting machine according to claim 1 is characterized in that: in described cavity both sides also symmetry be provided with locating support.
3. bottom driving whole hydraulic plate-inserting machine according to claim 1 and 2, it is characterized in that: the side at described static(al) generating mechanism housing also is provided with an excavator connection support, its structure is corresponding with the connecting portion of excavator, realizes the mechanical connection with excavator.
4. bottom driving whole hydraulic plate-inserting machine according to claim 1 and 2, it is characterized in that: also comprise a damper mechanism, comprise a damping frame, pair of supporting is individually fixed in the both sides of damping frame, symmetry is connected with damping block on the damping frame, one side of damping block is connected on the damping frame, and opposite side is connected on the junction plate of static(al) generating mechanism, and the junction plate of static(al) generating mechanism both sides is connected between the damping block respectively.
5. bottom driving whole hydraulic plate-inserting machine according to claim 4 is characterized in that: the side at described damper mechanism housing also is provided with an excavator connection support, and its structure is corresponding with the connecting portion of excavator, realizes the mechanical connection with excavator.
6. mandrel is characterized in that: have a square pole shape main body, be provided with through hole on it uniformly, sprocket wheel is housed in the through hole, the double-stranded gear shaft in sprocket wheel and the static(al) generating mechanism and the gear structure of driving gearshaft are corresponding, and are meshed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610117109 CN1932166A (en) | 2006-10-13 | 2006-10-13 | Bottom driving whole hydraulic plate-inserting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610117109 CN1932166A (en) | 2006-10-13 | 2006-10-13 | Bottom driving whole hydraulic plate-inserting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1932166A true CN1932166A (en) | 2007-03-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200610117109 Pending CN1932166A (en) | 2006-10-13 | 2006-10-13 | Bottom driving whole hydraulic plate-inserting machine |
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| CN (1) | CN1932166A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101614007A (en) * | 2009-07-09 | 2009-12-30 | 宜兴市鑫泰土工材料有限公司 | Plate inserting device for silt consolidation |
| CN102587350A (en) * | 2012-04-01 | 2012-07-18 | 江苏上骐集团有限公司 | Spile device of spile machine |
-
2006
- 2006-10-13 CN CN 200610117109 patent/CN1932166A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101614007A (en) * | 2009-07-09 | 2009-12-30 | 宜兴市鑫泰土工材料有限公司 | Plate inserting device for silt consolidation |
| CN101614007B (en) * | 2009-07-09 | 2013-08-28 | 江苏鑫泰岩土科技有限公司 | Plate inserting device for silt consolidation |
| CN102587350A (en) * | 2012-04-01 | 2012-07-18 | 江苏上骐集团有限公司 | Spile device of spile machine |
| WO2013149488A1 (en) * | 2012-04-01 | 2013-10-10 | 江苏上骐集团有限公司 | Plate insertion working apparatus for plate inserting machine |
| CN102587350B (en) * | 2012-04-01 | 2015-02-04 | 江苏上骐集团有限公司 | Spile device of spile machine |
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Open date: 20070321 |