A kind of anion wet-guiding terylene fibre and its production and application
Technical field
The present invention relates to a kind of polyster fibre, relate in particular to a kind of anion wet-guiding terylene fibre and its production and application.
Background technology
Terylene (PET) fiber, function admirable, of many uses low because of its cost is subjected to people day by day and payes attention to.The American produces terylene since nineteen fifty-three, and by 2002, whole world polyster fibre total output was 1882.5 ten thousand tons, and wherein long filament is 1071.9 ten thousand tons.Terylene has become utilization fiber the most widely.People had proposed many method of modifying to the PET fiber and make Woven fabric and clothes have more wearing comfortableness and wholesomeness in recent years.But the PET fiber can not be realized multiple functional coexistence for a long time, has limited the variation of fabric variety.
In recent years, the research of leading the raising of wet and anionic property about PET fiber heteromorphosis has had breakthrough progress respectively, but how these two functions are organically combined, realization fiber heteromorphosis is led unification wet and high effect negative ion, although caused the concern of Chinese scholars, not seeing so far has any report.Technology as following bibliographical information:
List of references:
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Above bibliographical information only limits to the one-side modification of fiber being led wet or anion basically; And how both are organically combined, be that the problem that solves is extremely expected in relevant field.
Usually the solution polyster fibre is led wet approach has following several: a kind of is by introducing hydrophilic radical in the methods such as copolymerization (comprising grafting and block copolymerization), blend, face coat; Another kind is to change fibre section shape (trilobal cross, cross, king's word, hollow etc.) to reduce the special number of monofilament and make fibrous inside have micropore shape structure, its objective is and change the smooth complete surface texture of terylene, utilize micropore capillary water absorption principle, increase specific area.In the practical application, except that these two class methods of independent use, also have these two kinds of methods to be combined and the trend of usefulness.The difference of various weaves also has very big influence for the fabric wetness guiding ability aspect weaving process simultaneously.Developing thin dawn chemical fibre dimension on this basis also can obviously improve fiber and lead wet ability.How, on the basis of control process complexity and cost, improve to greatest extent and lead wet ability these technology reasonable combination, no matter hot and cold, can both give comfortable sensation, mentioned agenda.
Current terylene negative-ion fiber method of modifying can reduce following two aspects.One, fiber, fabric coating method: a kind of ore utilization nanometer technology that can produce anion is made superfine powder (anion powder), this powder is assigned in certain solution makes finishing agent, adopt the method for back arrangement to handle fiber or fabric again.This method is simple, anion emission rate height, but exist shortcomings such as big to equipment attrition, that washability is relatively poor.
Two, melt-blending process: anion powder and high polymer section blend extruded make functional master batch, the melt spinning of again master batch and high polymer being cut into slices makes fiber.The fiber anion emission function that this method makes is lasting, washability is superior, but the difficult control of its production process, its distinct issues are the dispersion problem of superfine powder in polymeric matrix, this also is a common difficult problem studying nano composite material at present and run into.
Along with the development of nanometer technology, negative-ion fiber development and some difficult problems that industrialization faced will progressively be solved, and people will seek more kinds of natural mineral matters with more superior anion emission function simultaneously.In addition, also there is the researcher that some other functional powder (as: ceramic powder, antibiotic powder etc.) is mixed with anion powder again and makes fiber: on the one hand in the hope of strengthening anion emission function with polyblend; Make fiber can have multiple function simultaneously on the other hand, increase the added value of fiber.
Summary of the invention
The technical issues that need to address of the present invention are to disclose a kind of anion wet-guiding terylene fibre and its production and application, to overcome the above-mentioned defective that prior art exists.
Anion wet-guiding terylene fibre of the present invention is characterized in that, in parts by weight, is made up of the Terylene fiber resin of 0.5~3 part modified anion additive and 99.5~97 parts.
The preparation method of said modified anion additive comprises the steps:
Conventional material, other raw material, oxide and the strong reductant that will be used to prepare pottery mix the back roasting, sintering temperature is 1000~1300 ℃, roasting time is 8~12 hours, be chilled to 10~30 ℃ then, according to the present invention, preferably the product after the roasting is chilled to 10~30 ℃ in 3~10 minutes, promptly obtains modified anion additive;
Raw materials in part by weight is: 3~7 parts of conventional materials, and 1~4 part of other raw material, oxide 1~4, part, 0.5~2 part of strong reductant.
Said conventional material is selected from one or more in clay class, feldspar or the quartzy class; The preferred kaolinite of clay class family, montmorillonite family or illite family; The preferred potassic feldspar of feldspar, albite, anorthite, baryta fledspar, giant crystal Gang Yan, the own long rock of nepheline or glaze stone; Quartzy preferred vein quartz, quartz sand, quartzy sandstone, quartzite or amorphous silica;
Said other raw material is selected from one or more in fluorite, talcum, serpentine, magnesite, dolomite, borax, rutile or the spodumene;
Said oxide is selected from, silica, iron oxide, magnesia, aluminium oxide or titanium oxide;
Said strong reductant is selected from a kind of in CO, chlorine, alcohol, carbon, kerosene or the diesel oil;
Adopt the modified anion additive of method for preparing, have anion emission function.
Described Terylene fiber resin is business-like Terylene fiber resin, and the PET that provides as the big general chemical fibre in Zhejiang group becomes fiberized resin, and molecular weight is 20000-26000, and the trade mark is that flat S0210 is opened in Guangdong.
By weight with modified anion additive, Terylene fiber resin through the twin-screw blend, blending temperature is 250~270 ℃, screw speed: 100~200rpm), extrude, pelletizing prepares the resin dedicated section of anion wet-guiding terylene fibre.
Above-mentioned section is provided the polyster fibre of anion wet-guiding abnormity feature through special-shaped spinning plate spinning-drawing-off two-step method preparation.Spinning condition: 270~300 ℃ of spinning temperatures, spinning speed 700~1200m/min; Draw conditions: 75~85 ℃ of temperature of heat plate, 150~170 ℃ of hot plate temperatures, 3~4 times of drafting multiples.
Adopt the anion wet-guiding fiber of method for preparing, filament number<3.4dtex, intensity>3.0cN/dtex, modulus can reach 95.33cN/dtex during 1% elongation; Modified negative-ion powder carrier average mark size 400-750nm, the anion emission rate is up to 4000/cm
2 The fiber degree of profile is 28%--37.4%, and porosity can reach 35%--40.9% between fiber.Leading the more common fiber number terylene of wet rate improves more than 10%: climbed>7.80cm in 30 minutes; The fast rate of doing surpassed 99% in 15 minutes.
Adopt the anion wet-guiding fiber of method for preparing can be applicable to prepare medical air cleaning clothes, comfortable far infrared underwear pants, wet deodorizing socks, etc. take field and dormitory articles, automobile interior trim field and relevant industrial field.
The specific embodiment
Embodiment 1
Embodiment 1 prescription: (weight portion)
4.3 parts of quartz sands, 1.7 parts in magnesite, 0.5 part of iron oxide, 2 parts of titanium oxide, 1.5 parts in chlorine;
Above-mentioned raw material is baking mixed, and sintering temperature is 1230 ℃, and roasting time is 10 hours, and water quenching to 25 ℃ in 8 minutes promptly obtains modified anion additive then.
Embodiment 2
Proportioning raw materials:
Raw material | The source | Weight (part) |
The modified negative-ion powder | Embodiment 1 | 1.5 |
PET becomes fiberized resin (molecular weight is 22000) | Zhejiang big general chemical fibre group provides | 98.5 |
Preparation process:
By weight 1.5 parts of modified negative-ion powders, PET are become 98.5 parts of fiberized resins; through Shanghai chemical machinery four SQ-2 of factory plastic comminutor blend (blending temperatures: 260 ℃; screw speed, 100rpm), extrude, pelletizing prepares the resin dedicated section of anion wet-guiding fiber.
With above-mentioned section through the profile spinneret spinning---drawing-off two-step method preparation is provided the height that the anion nanometer yardstick disperses and is led wet PET profiled filament.Spinning condition: the Japanese ABE of spinning plate (Shanghai iridium sodium spinnerets Co., Ltd) company composite spinning machine, spinning temperature: 280 ℃, spinning speed: 800m/min, spinneret orifice number are 36 holes.Draw conditions: German Barmag drawing machine, 80 ℃ of temperature of heat plate, 170 ℃ of hot plate temperatures, 3.4 times of drafting multiples.
Adopt the anion wet-guiding fiber of method for preparing, adopt the method for following document specifies to detect, the result is as follows:
Fiber number<3.2dtex, intensity can be up to 3.4cN/dtex, and modulus can reach 95.33cN/dtex (according to People's Republic of China's textile industry standard and testing standard GB/T14343-2003 during 1% elongation; FZ/T50002-1991); Modified negative-ion is average dispersed phase size<400nm (scanning electron microscope analysis) in the PET matrix.The fiber degree of profile is 28.4%, porosity can reach 35.4% (chemical fibre degree of profile test method FZ/T 50002-1991) between fiber, leads the more common fiber number terylene of wet rate and improves more than 10% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-19906.26.1.A); Climbed in 30 minutes>7.8cm (according to People's Republic of China's textile industry standard and textiles capillary effect test method: ZB W 04019-90); 15 minutes fast does rate and surpasses 99% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-19906.25.1A).Negative ion concentration is at 4500/cm
3(according to SFJJ-QWX25-2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287-87) between 4000~15000nm.
Embodiment 3
Proportioning raw materials:
Raw material | The source | Weight (part) |
The modified negative-ion powder | Embodiment 1 | 1.0 |
PET becomes fiberized resin (molecular weight is 22000) | Zhejiang big general chemical fibre group provides | 99 |
Preparation process:
By weight 1 part of modified negative-ion powder, PET are become 99 parts of fiberized resins; through Shanghai chemical machinery four SQ-2 of factory plastic comminutor blend (blending temperatures: 260 ℃; screw speed, 100rpm), extrude, pelletizing prepares the resin dedicated section of anion wet-guiding fiber.
With above-mentioned section through the profile spinneret spinning---drawing-off two-step method preparation is provided the height that the anion nanometer yardstick disperses and is led wet PET profiled filament.Spinning condition: the Japanese ABE of spinning plate (Shanghai iridium sodium spinnerets Co., Ltd) company composite spinning machine, spinning temperature: 283 ℃, spinning speed: 1000m/min, spinneret orifice number are 48 holes.Draw conditions: German Barmag drawing machine, 88 ℃ of temperature of heat plate, 170 ℃ of hot plate temperatures, 3.5 times of drafting multiples.
Adopt the anion wet-guiding fiber of method for preparing, adopt the method for following document specifies to detect, the result is as follows:
Fiber number<3.0dtex, intensity can be up to 3.56cN/dtex, and modulus can reach 105.33cN/dtex (according to People's Republic of China's textile industry standard and testing standard GB/T14343-2003 during 1% elongation; FZ/T50002-1991); Modified negative-ion is average dispersed phase size<400nm in the PET matrix, (scanning electron microscope analysis).The fiber degree of profile is 35.4%, porosity can reach 38.6% between fiber, and (chemical fibre degree of profile test method FZ/T 50002-1991) leads the more common fiber number terylene of wet rate and improve more than 15% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-19906.26.1.A): climbed in 30 minutes>8.0cm (according to People's Republic of China's textile industry standard and textiles capillary effect test method: ZB W 04019-90); 15 minutes fast does rate and surpasses 99% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-19906.25.1A).Negative ion concentration is in 4000/cm3 (according to SFJJ-QWX25-2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287-87) between 4000~15000nm.
Embodiment 4
Proportioning raw materials:
Raw material | The source | Weight (part) |
The modified negative-ion powder | Embodiment 1 | 0.8 |
PET becomes fiberized resin (molecular weight is 22000) | Zhejiang big general chemical fibre group provides | 99.2 |
Preparation process:
By weight 0.8 part of modified negative-ion powder, PET are become 99.2 parts of fiberized resins; through Shanghai chemical machinery four SQ-2 of factory plastic comminutor blend (blending temperatures: 260; screw speed, 100rpm), extrude, pelletizing prepares the resin dedicated section of anion wet-guiding fiber.
With above-mentioned section through the profile spinneret spinning---drawing-off two-step method preparation is provided the height that the anion nanometer yardstick disperses and is led wet PET profiled filament.Spinning condition: the Japanese ABE of spinning plate (Shanghai iridium sodium spinnerets Co., Ltd) company composite spinning machine, spinning temperature: 283, spinning speed: 1000m/min, spinneret orifice number are 48 holes.Draw conditions: German Barmag drawing machine, 75 ℃ of temperature of heat plate, 165 ℃ of hot plate temperatures, 3.3 times of drafting multiples.
Adopt the anion wet-guiding fiber of method for preparing, adopt the method for following document specifies to detect, the result is as follows:
Fiber number<2.8 dtex, intensity can reach 3.35cN/dtex, and modulus can reach 94.33cN/dtex ((according to People's Republic of China's textile industry standard and testing standard GB/T14343-2003 during 1% elongation; FZ/T50002-1991); Modified negative-ion is average dispersed phase size<400nm (scanning electron microscope analysis) in the PET matrix.The fiber degree of profile is 37.4%, porosity can reach 40.9% (chemical fibre degree of profile test method FZ/T 50002-1991) between fiber, leads the more common fiber number terylene of wet rate and improves more than 15% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-19906.26.1.A); Climbed in 30 minutes>8.0cm (according to People's Republic of China's textile industry standard and textiles capillary effect test method: ZB W 04019-90); 15 minutes fast does rate and surpasses 99% (according to People's Republic of China's textile industry standard and testing standard: JISL1096-1990 6.25.1A).Negative ion concentration is at 4000/cm
3(according to SFJJ-QWX25-2005 " negative ion concentration check detailed rules and regulations ") infrared emission wave-length coverage (according to GB GB7287-87) between 4000~15000nm.