CN1911538A - Ultrasonic cleaning device - Google Patents
Ultrasonic cleaning device Download PDFInfo
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- CN1911538A CN1911538A CNA2006100153661A CN200610015366A CN1911538A CN 1911538 A CN1911538 A CN 1911538A CN A2006100153661 A CNA2006100153661 A CN A2006100153661A CN 200610015366 A CN200610015366 A CN 200610015366A CN 1911538 A CN1911538 A CN 1911538A
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Abstract
The present invention belongs to the field of improvement of ultrasonic cleaning apparatus, and is especially one ultrasonic cleaning apparatus with ultrasonic transducer capable of reciprocating lengthwise inside the cleaning tank. The ultrasonic cleaning apparatus includes a cleaning tank, two rack plates inside the cleaning tank, racks inserted on the rack plates for setting workpieces, a ultrasonic generator with transducer, a electric controlling case and a frame. It features the ultrasonic transducer connected to one driving unit for reciprocating lengthwise inside the cleaning tank. The present invention has the beneficial effects of scanning cleaning without cleaning blind zone, high cleaning effect, greatly raised cleaning speed and low power consumption.
Description
Technical field
The invention belongs to the improvement of ultrasonic cleaning equipment, relating in particular to a kind of ultrasonic transducer can be along the ultrasonic cleaning equipment of rinse bath length direction iterative motion.
Background technology
The structure of industrial ultrasonic cleaning equipment is that supersonic generator is connected by cable with transducer, and transducer is fixed on the bottom or the side of rinse bath, and the workpiece that is cleaned is suspended in the cleaning fluid.It cleans principle: supersonic generator converts 50HZ electricity commonly used to superaudible electric energy, is transferred to transducer, converts high-frequency electrical energy to ultrasonic vibration by ultrasonic transducer again, is radiated in the cleaning fluid workpiece is cleaned.Because it is motionless that transducer is fixed in the rinse bath, then forms stationary field in rinse bath, promptly at sound pressure amplitudes node place, the acoustic pressure minimum is lower than cavitation threshold, loses cleaning performance, and these zones constitute " cleaning blind area ", and workpiece cleaning is not exclusively thorough.In addition, because the cavitation shock wave area coverage that transducer produces is limited, can only be applicable to the workpiece that size is less.For larger-size workpiece, the cavitation shock wave area coverage that ultrasonic transducer produces is limited, and impacting intensity of wave is to successively decrease gradually in the center with the transducer, therefore needs in the washing trough many places transducer to be set simultaneously, input cost increases greatly, but still has the problem of cleaning the blind area.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned technology, and provide a kind of ultrasonic cleaning equipment, adopt ultrasonic transducer reciprocating along the rinse bath length direction, promptly workpiece is carried out the mode that scan-type cleans, both can eliminate the cleaning blind zone problem that sound pressure amplitudes node place exists, can reduce the quantity of required transducer at the cleaning of large-size workpiece again, reduce equipment cost and energy consumption, improve cleaning performance.
The present invention for achieving the above object, by the following technical solutions: a kind of ultrasonic cleaning equipment, comprise rinse bath and two supporting plates are set in the middle, and insert some straight tubes thereon and form and be used for support, supersonic generator and transducer, electric control box and the frame of place work piece, it is characterized in that: described ultrasonic transducer is with affixed along the reciprocating transmission device of rinse bath length direction.
Described reciprocating transmission device, comprise support board structure spare and reciprocal transmission mechanism, described support board structure spare is by framework, carriage, davit and roller are formed, the davit upper end is affixed with framework, davit lower end and carriage are affixed and constitute cubical frame-type support board structure spare, described roller and framework are coupling, support board structure spare places on the guide-track groove of frame both sides by roller, described reciprocal transmission mechanism is by drive sprocket and tensioner sprocket wheel, chain, sensing element, reducing gear and motor are formed, drive sprocket and tensioner sprocket wheel place in the same plane on the frame and by chain and the decelerator output chain gear that is fixed on the frame of right side and link, described chain is fixed in the support board structure spare on the carriage, and sensor places two ends in the rinse bath.
Described sensor is photo electric sensitive element or travel switch.
The manual inching button that is connected with electric control box is installed on the described frame.
Beneficial effect of the present invention: adopt transducer to move back and forth along the rinse bath length direction, promptly workpiece is carried out the mode that scan-type cleans, both can eliminate the cleaning blind zone problem that sound pressure amplitudes node place exists, especially for large-size workpiece with clean the part part of blind hole, deep hole, curved hole, slit (as have) of complex geometry, reached with the unapproachable result of other cleaning method, its speed can improve several times than conventional method, even tens times, residuum only 1～2%, and energy-saving and cost-reducing.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the A-A cutaway view of Fig. 2;
Fig. 4 is a support board structure spare structural representation of the present invention.
Among the figure: 1 ultrasonic transducer, 2 supersonic generators, 3 motors, 4 electric control boxes, 5 inching buttons, 6 rinse baths, 7 frames, 8 drive sprockets, 9 supports, 10 tensioner sprocket wheels, 11 chains, 12 output chain gears, 13 reducing gears, 14 travel switches, 15 rollers, 16 right side frames, 17 davits, 18 carriages, 19 support holders, 20 supports, 21 workpiece, 22 guide-track grooves, 23 frameworks.
The specific embodiment
Describe the specific embodiment of the present invention in detail below in conjunction with preferred embodiment.
See accompanying drawing for details, a kind of ultrasonic cleaning equipment, comprise rinse bath 6 and two support holders 19 are set in the middle, and insert some straight tubes thereon and form and be used for support 20, supersonic generator 2 and transducer 1, electric control box 4 and the frame 7 of place work piece 21, ultrasonic transducer 1 is with affixed along the reciprocating transmission device of rinse bath length direction.Reciprocating transmission device, comprise support board structure spare and reciprocal transmission mechanism, support board structure spare is by framework 23, carriage 18, davit 17 and roller 15 are formed, the davit upper end is affixed with framework, davit lower end and carriage are affixed, constitute cubical frame-type support board structure spare (see figure 4), roller and framework that described employing nylon is made are coupling, support board structure spare places by roller on the guide-track groove 22 of frame 7 both sides and rolls, back and forth transmission mechanism is by drive sprocket 8 and tensioner sprocket wheel 10, chain 11, sensing element, reducing gear 13 and motor 3 are formed, drive sprocket and the tensioner sprocket wheel that plays regulating action place in the same plane on the frame and by chain and the reducing gear output chain gear 12 that is fixed on the right side frame 16 and link, chain 11 is fixed in the support board structure spare on the carriage, and support board structure spare is reciprocating with chain.Sensor places two ends in the rinse bath, and sensor can adopt commercially available photodiode or travel switch 14.Manual inching button 5 also can be installed, to realize emphasis cleaning to the serious position of workpiece dirt on frame.
Operation principle: ultrasonic transducer is fixed on the carriage of support board structure spare, can drive ultrasonic transducer by reciprocal transmission mechanism and move reciprocatingly.Adjust four davits the ultrasonic transducer upper surface is equated with plan range on the support, produce best cleaning performance to guarantee ultrasonic transducer and workpiece.The output chain gear of decelerator is realized moving back and forth by sensor and the regularly forward and reverse rotation of electric control system control motor by chain and drive sprocket transmission again.Determine reciprocating motion length according to workpiece size.Describedly can realize that also reciprocating transmission device also can adopt eccentric rod gear or leading screw tooth bar and gear driving pair mechanism.
The present invention utilizes the PLC electric control system to realize its various functions by control panel: the thermostatic control of cleaning fluid; The adjusting of the translational speed of transducer; According to the workpiece size difference that is cleaned, transducer displacement is adjustable.During cleaning workpiece, on support, ultrasonic transducer moves reciprocatingly along the rinse bath length direction the workpiece placing flat that is cleaned, and then eliminates stationary field in rinse bath, and promptly " cleaning blind area " makes workpiece cleaning thorough.
The above only is preferred embodiment of the present invention, is not structure of the present invention is done any pro forma restriction.Every foundation technical spirit of the present invention all still belongs in the scope of technical scheme of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (4)
1, a kind of ultrasonic cleaning equipment, comprise rinse bath and two supporting plates are set in the middle, and insert some straight tubes thereon and form and be used for support, supersonic generator and transducer, electric control box and the frame of place work piece, it is characterized in that: described ultrasonic transducer is with affixed along the reciprocating transmission device of rinse bath length direction.
2, ultrasonic cleaning equipment according to claim 1, it is characterized in that: described reciprocating transmission device, comprise support board structure spare and reciprocal transmission mechanism, described support board structure spare is by framework, carriage, davit and roller are formed, the davit upper end is affixed with framework, davit lower end and carriage are affixed and constitute cubical frame-type support board structure spare, described roller and framework are coupling, support board structure spare places on the guide-track groove of frame both sides by roller, described reciprocal transmission mechanism is by drive sprocket and tensioner sprocket wheel, chain, sensing element, reducing gear and motor are formed, drive sprocket and tensioner sprocket wheel place in the same plane on the frame and by chain and the decelerator output chain gear that is fixed on the frame of right side and link, described chain is fixed in the support board structure spare on the carriage, and sensor places two ends in the rinse bath.
3, ultrasonic cleaning equipment according to claim 1 is characterized in that: described sensor is photo electric sensitive element or travel switch.
4, ultrasonic cleaning equipment according to claim 1 is characterized in that: the manual inching button that is connected with electric control box is installed on the described frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100153661A CN1911538A (en) | 2006-08-18 | 2006-08-18 | Ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100153661A CN1911538A (en) | 2006-08-18 | 2006-08-18 | Ultrasonic cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1911538A true CN1911538A (en) | 2007-02-14 |
Family
ID=37720685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006100153661A Pending CN1911538A (en) | 2006-08-18 | 2006-08-18 | Ultrasonic cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1911538A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733256B (en) * | 2008-11-20 | 2012-06-27 | 中国核电工程有限公司 | Decontamination box of long workpieces |
| CN107952751A (en) * | 2017-11-28 | 2018-04-24 | 谢远平 | A kind of environmentally friendly biomass material cleaning equipment of new energy field |
| CN108786774A (en) * | 2018-07-06 | 2018-11-13 | 罗诚 | The supersonic desorptive regenerating unit of activated carbon filter layer in a kind of Industrial cleaning facility equipment |
| CN108871477A (en) * | 2018-06-05 | 2018-11-23 | 北京华水仪表系统有限公司 | Ultrasonic open channel flowmeter |
| CN111112224A (en) * | 2020-01-16 | 2020-05-08 | 连云港秉文科技有限公司 | Ultrasonic micro powder cleaning disperser and dispersing method |
| CN111166267A (en) * | 2019-12-30 | 2020-05-19 | 华帝股份有限公司 | Washing control method of dish washing machine and dish washing machine |
| CN112452919A (en) * | 2020-11-04 | 2021-03-09 | 江西中竹生物质科技有限公司 | Anti-blocking device and reaction containing pool comprising same |
-
2006
- 2006-08-18 CN CNA2006100153661A patent/CN1911538A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101733256B (en) * | 2008-11-20 | 2012-06-27 | 中国核电工程有限公司 | Decontamination box of long workpieces |
| CN107952751A (en) * | 2017-11-28 | 2018-04-24 | 谢远平 | A kind of environmentally friendly biomass material cleaning equipment of new energy field |
| CN108871477A (en) * | 2018-06-05 | 2018-11-23 | 北京华水仪表系统有限公司 | Ultrasonic open channel flowmeter |
| CN108786774A (en) * | 2018-07-06 | 2018-11-13 | 罗诚 | The supersonic desorptive regenerating unit of activated carbon filter layer in a kind of Industrial cleaning facility equipment |
| CN111166267A (en) * | 2019-12-30 | 2020-05-19 | 华帝股份有限公司 | Washing control method of dish washing machine and dish washing machine |
| CN111112224A (en) * | 2020-01-16 | 2020-05-08 | 连云港秉文科技有限公司 | Ultrasonic micro powder cleaning disperser and dispersing method |
| CN112452919A (en) * | 2020-11-04 | 2021-03-09 | 江西中竹生物质科技有限公司 | Anti-blocking device and reaction containing pool comprising same |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20070214 |