CN1908345A - Solid wood composite floor fit for geothermal heat and manufacturing method thereof - Google Patents
Solid wood composite floor fit for geothermal heat and manufacturing method thereof Download PDFInfo
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- CN1908345A CN1908345A CN 200610088408 CN200610088408A CN1908345A CN 1908345 A CN1908345 A CN 1908345A CN 200610088408 CN200610088408 CN 200610088408 CN 200610088408 A CN200610088408 A CN 200610088408A CN 1908345 A CN1908345 A CN 1908345A
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- base material
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- base plate
- floor
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- 239000007787 solid Substances 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000002023 wood Substances 0.000 title claims description 52
- 239000000463 material Substances 0.000 claims description 72
- 150000001875 compounds Chemical class 0.000 claims description 32
- 238000002360 preparation method Methods 0.000 claims description 26
- 238000005520 cutting process Methods 0.000 claims description 23
- 238000004026 adhesive bonding Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 238000010276 construction Methods 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000003754 machining Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 239000002356 single layer Substances 0.000 abstract 5
- 239000010410 layer Substances 0.000 abstract 3
- 239000000835 fiber Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000009408 flooring Methods 0.000 description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention relates to a solid composite floor and relative production, wherein the surface plate is above the carbonized bottom plate that adhered by adhesive; the bottom plate has vertical ventilate holes; the bottom plate is sliced by carbonized blank, then adhered by adhesive into single-layer plate; then assembling the single-layer plate with grooved single-layer plate alternatively into blank, with odd layers; and the non-groove single-layer plates are two outer surfaces of bottom plate; the grooved single-layer plate is grooved along the fiber direction, and formed by several sheets; the lower layer of bottom plate is adhered with one layer of shear single plate. The invention has better size stability, with local diversion heat exchange between the ground and the surface plate.
Description
Technical field
What the present invention relates to is a kind of ad hoc structure and manufacture method of solid wooden compound floor, is particularly useful for ground heating and uses.Compare with existing wood floor technique, this solid wooden compound floor has not only been saved precious dash board resource, and has good biodurable, weatherability and dimensional stability.In addition,, make between ground and dash board, to have formed local heat convection, further reduced the temperature difference that the floor upper and lower surface exists owing to special vent hole structure in the composite floor board base material (base plate).The manufacturing technology field that belongs to solid wooden compound floor.
Background technology
At present, known wood flooring can be divided into substantially: wooden floor, solid wooden compound floor and consolidated floor three major types.So-called wood composite floor heating floorboard is exactly to be applicable to that what lay when heating system is the ground heat supply is the floor that raw material is made with the solid wood in fact.Because the distance between heating floor and the thermal source is very little, heat source temperature may reach 70 ℃, and the heat supply phase is very long, and will transmit heat by the floor, and there is the temperature difference in the floor upper and lower surface, and these unfavorable factors are all seriously testing the quality of heating floor.Therefore in the manufacturing and use of heating floor, not only to guarantee lower moisture content, but also should have the ability that ambient humidity variation causing moisture content changes of resisting.Timber is as a kind of natural ecological environment material nd, and under conditions such as certain humiture, most timber are rotten easily and damaged by worms, and timber-work also can produce drying shrinkage, bulking phenomenon along with the difference of environment for use.This also just wood floors in use change the main cause that produces defective owing to material, structure, production technology and environment for use.
Summary of the invention
The objective of the invention is to propose a kind of solid wooden compound floor and manufacture method thereof that is suitable for underground heat, it can effectively overcome existing wood flooring and in use be prone to warpage and distortion, and the structure of existing underground heat wood flooring is unfavorable for the defective of heat transmission (mainly by heat conduction).
Technical solution of the present invention:
A kind of solid wooden compound floor that is suitable for underground heat is characterized in that bilayer or three layer construction, and wherein the dash board in the double-decker is arranged on the carbonized wood base material base plate, sticks with glue the agent gummed and forms; On carbonized wood base material base plate, offer air vent perpendicular to ground surface; Described carbonized wood base material base plate is formed through subdivision by the blank of base material base plate; The blank of described base material base plate is the individual layer jigsaw interval assembly by individual layer jigsaw and cutting, and forms along the crisscross odd-level multilayer gluing that is of machine direction, and the individual layer jigsaw of cutting is not two external surfaces of base plate; The individual layer jigsaw of described cutting is to be formed along the machine direction cutting by the individual layer jigsaw, and described individual layer jigsaw is assembled by some thin plates, and described thin plate is formed by carbonized wood blank subdivision.
A kind of manufacture method that is suitable for the solid wooden compound floor of underground heat is characterized in that being divided into one, the preparation of solid wooden compound floor dash board; Two, the preparation of composite floor board base material; Three, the preparation of composite floor board.
Wherein one, the preparation of solid wooden compound floor dash board: the dash board blank of certain size specification is carried out drying, make its moisture content 6-12%, be split into the thick dash board finished product of 3~6mm with buck saw or splitting machine.
Two, the preparation of composite floor board base material: adopting the composite construction of fast growing wood solid wood splicing, specifically is fast growing wood carbonized wood blank to be carried out charing handle 160~240 ℃ of its treatment temperatures; Fast growing wood carbonized wood blank after charing is handled is carried out machining, and the thin plate side gluing after the machining forms the individual layer jigsaw, between the adjacent individual layer jigsaw one group of individual layer jigsaw that needs along the machine direction cutting is arranged when assembly; With the individual layer jigsaw of individual layer jigsaw and cutting along the crisscross odd-level assembly at interval that is of machine direction, adopt common press gummed, pressure 1.0-1.5MPa, hot pressing 0.8-1.0min/mm pressing time blanket is thick, the individual layer jigsaw of cutting is not two external surfaces of base plate, and then obtains base material (base plate) blank of multilayer gluing; Base material (base plate) blank of multilayer gluing is carried out subdivision by the thickness requirement of base material, obtain the base material finished product; Thickness 8~the 20mm of base material finished product; Form air vent on the base material finished product perpendicular to ground surface.
Three, the preparation of composite floor board: the dash board finished product and the floor base material finished product that prepare are glued together, adopt common press, pressure is 1.0-1.5MPa, hot pressing 0.8-1.0min/mm pressing time blanket is thick, the heating floor blank that obtains behind the gummed, carry out machining again, and handle the solid wooden compound floor finished product that obtains being suitable for underground heat through leaching paint.
Advantage of the present invention: the fast growing wood carbonized wood is used for the preparation of compoiste wood floor base material as a kind of new material, not only widen the application of artificial fast growing wood, save a large amount of hardwood resources, and made composite floor board have good biodurable, weatherability and dimensional stability; Because the machine direction of base material finished product interlacing respectively is parallel or perpendicular to ground (or plate face), being criss-cross arranged like this reduced the distortion of base material (base plate) further, base material (base plate) is gone up unique air vent design and manufacturing process simultaneously, realize heat convection local between ground and the dash board, guaranteed the quick transmission of ground heat.
Description of drawings
Accompanying drawing 1 is structural representation of the present invention (bilayer)
The preparation process of the carbonized wood base material base plate among accompanying drawing 2 the present invention
Among the figure 1 is dash board, the 2nd, and base material, the 3rd, thin plate, the 4th, individual layer jigsaw, the 5th, the individual layer jigsaw of cutting, the 6th, the base material blank of multilayer gluing, the 7th, the air vent on the base material (base plate)
The specific embodiment
Contrast Fig. 1, a kind of solid wooden compound floor that is suitable for underground heat, its structure is bilayer or three layer construction, wherein the dash board in the double-decker 1 is arranged on the carbonized wood base material base plate 2, sticks with glue the agent gummed and forms; On carbonized wood base material base plate 2, offer air vent perpendicular to ground surface;
Described carbonized wood base material base plate 2 is formed through subdivision by the blank 6 of base material base plate;
The blank 6 of described base material base plate be by the individual layer jigsaw 5 of individual layer jigsaw 4 and cutting at interval assemblies form, and form along the crisscross odd-level multilayer gluing that is of machine direction, the individual layer jigsaw 4 of not cutting is two external surfaces of base plate;
The individual layer jigsaw 5 of described cutting is to be formed along the machine direction cutting by individual layer jigsaw 4, and described individual layer jigsaw 4 is assembled by some thin plates 3;
Described thin plate 3 is formed by carbonized wood blank subdivision.
The solid wooden compound floor of three layer construction be below carbonized wood base material base plate 2 stickup one layer thickness at the rotary-cut veneer of 2~3mm or thin plank.
The thickness of described carbonized wood base material base plate 2 is at 8~20mm; And carbonized wood base material base plate 2 is through high-temperature heat treatment, 160~240 ℃ of heat treatment temperatures, and the hole area of air vent is at 2 * 2~8 * 8mm; The thickness of dash board 1 is at 3~6mm.
Embodiment 1
The double-deck solid wooden compound floor that is suitable for underground heat, its manufacture method divide one, the preparation of solid wooden compound floor dash board; Two, the preparation of composite floor board base material; Three, the preparation of composite floor board.
Wherein one, the preparation of solid wooden compound floor dash board: the dash board blank of wide 90mm, thick 25mm is carried out drying, make its moisture content 12%, be split into the thick dash board finished product of 6mm with buck saw or splitting machine.
Two, the preparation of composite floor board base material: adopting the composite construction of fast growing wood solid wood splicing, specifically is fast growing wood carbonized wood blank to be carried out charing handle 240 ℃ of its treatment temperatures; Blank after charing is handled is carried out machining obtain thin plate 3, the side of thin plate 3 is coated with urea-formaldehyde resin adhesive, glue-spread 250g/m
2, form individual layer jigsaw 4, when assembly, between the adjacent individual layer jigsaw 4 one group of individual layer jigsaw 5 that needs along the machine direction cutting is arranged; The individual layer jigsaw 5 of individual layer jigsaw 4 and cutting along the crisscross odd-level assembly at interval that is of machine direction, is adopted common press gummed, pressure 1.0MPa, hot pressing 0.8min/mm pressing time blanket is thick, and then obtains base material (base plate) blank 6 of multilayer gluing; Base material (base plate) blank 6 of multilayer gluing is carried out subdivision by the thickness requirement of base material, obtain base material finished product 2; The thickness 20mm of base material finished product 2; Form air vent on the base material finished product 2 perpendicular to ground surface.Individual layer jigsaw 4 is two external surfaces of base material (base plate) blank 6.
Three, the preparation of composite floor board: the dash board finished product and the floor base material finished product 2 that prepare are glued together, adopt common press, pressure is 1.0MPa, hot pressing 0.8min/mm pressing time blanket is thick, the heating floor blank that obtains behind the gummed, carry out four sides slicing, sanding again, vertically reach termination mortice opening, tenon, carry out priming paint, sanding, finish paint covering with paint at last, obtain being suitable for the solid wooden compound floor finished product of underground heat.
Embodiment 2
The double-deck solid wooden compound floor that is suitable for underground heat, its manufacture method divide one, the preparation of solid wooden compound floor dash board; Two, the preparation of composite floor board base material; Three, the preparation of composite floor board.
Wherein one, the preparation of solid wooden compound floor dash board: the dash board blank of certain size such as wide 200mm, thick 150mm is carried out drying, make its moisture content 6%, be split into the thick dash board finished product of 3mm with buck saw or splitting machine.
Two, the preparation of composite floor board base material: adopting the composite construction of fast growing wood solid wood splicing, specifically is fast growing wood carbonized wood blank to be carried out charing handle 160 ℃ of its treatment temperatures; Blank after handling through charing is carried out machining obtain thin plate 3, with thin plate 3 side gluing urea-formaldehyde resin adhesives, glue-spread 300g/m
2, form individual layer jigsaw 4, when assembly, between the adjacent individual layer jigsaw 4 one group of individual layer jigsaw 5 that needs along the machine direction cutting is arranged; The individual layer jigsaw 5 of individual layer jigsaw 4 and cutting along the crisscross odd-level assembly at interval that is of machine direction, is adopted common press gummed, pressure 1.5MPa, hot pressing 1.0min/mm pressing time blanket is thick, and then obtains base material (base plate) blank 6 of multilayer gluing; Base material (base plate) blank 6 of multilayer gluing is carried out subdivision by the thickness requirement of base material, obtain base material finished product 2; The thickness 8mm of base material finished product 2; Form air vent on the base material finished product 2 perpendicular to ground surface.Individual layer jigsaw 4 is two external surfaces of base material (base plate) blank 6.
Three, the preparation of composite floor board: the dash board finished product and the floor base material finished product 2 that prepare are glued together, adopt common press, pressure is 1.5MPa, hot pressing 1.0min/mm pressing time blanket is thick, the heating floor blank that obtains behind the gummed, carry out four sides slicing, sanding again, vertically reach termination mortice opening, tenon, carry out priming paint, sanding, finish paint covering with paint at last, obtain being suitable for the solid wooden compound floor finished product of underground heat.
Embodiment 3
The solid wooden compound floor that is suitable for underground heat of three layer construction, its manufacture method are on double-deck basis, and stickup one layer thickness is at the rotary-cut veneer of 2~3mm or thin plank below carbonized wood base material base plate 2.
Claims (7)
1, a kind of solid wooden compound floor that is suitable for underground heat is characterized in that bilayer or three layer construction, and wherein the dash board in the double-decker is arranged on the carbonized wood base material base plate, sticks with glue the agent gummed and forms; On carbonized wood base material base plate, offer air vent perpendicular to ground surface; Described carbonized wood base material base plate is formed through subdivision by the blank of base material base plate; The blank of described base material base plate is the individual layer jigsaw interval assembly by individual layer jigsaw and cutting, and forms along the crisscross odd-level multilayer gluing that is of machine direction, and the individual layer jigsaw of cutting is not two external surfaces of base plate; The individual layer jigsaw of described cutting is to be formed along the machine direction cutting by the individual layer jigsaw, and described individual layer jigsaw is assembled by some thin plates, and described thin plate is formed by carbonized wood blank subdivision.
2, a kind of solid wooden compound floor that is suitable for underground heat according to claim 1, it is characterized in that three layer construction be below carbonized wood base material base plate stickup one layer thickness at the rotary-cut veneer of 2~3mm or thin plank.
3, a kind of solid wooden compound floor that is suitable for underground heat according to claim 1, the thickness that it is characterized in that carbonized wood base material base plate is at 8~20mm; And carbonized wood base material base plate is through high-temperature heat treatment, 160~240 ℃ of heat treatment temperatures, and the hole area of air vent is at 2 * 2~8 * 8mm; The thickness of dash board is at 3~6mm.
4, a kind of manufacture method that is suitable for the solid wooden compound floor of underground heat is characterized in that being divided into one, the preparation of solid wooden compound floor dash board; Two, the preparation of composite floor board base material; Three, the preparation of composite floor board.
5, a kind of manufacture method that is suitable for the solid wooden compound floor of underground heat according to claim 4, it is characterized in that one, the preparation of solid wooden compound floor dash board: the dash board blank of certain size specification is carried out drying, make its moisture content 6-12%, be split into the thick dash board finished product of 3~6mm with buck saw or splitting machine.
6, a kind of manufacture method that is suitable for the solid wooden compound floor of underground heat according to claim 4,
It is characterized in that two, the preparation of composite floor board base material; Adopting the composite construction of fast growing wood solid wood splicing, specifically is fast growing wood carbonized wood blank to be carried out charing handle 160~240 ℃ of its treatment temperatures; Blank after handling through charing is carried out machining obtain the carbonized wood thin plate, with the side gluing of carbonized wood thin plate, glue-spread 250-300g/m
2, form the individual layer jigsaw;
One group of individual layer jigsaw that needs along the machine direction cutting is arranged between the adjacent individual layer jigsaw when assembly; With the individual layer jigsaw of individual layer jigsaw and cutting along the crisscross odd-level assembly at interval that is of machine direction, adopt common press gummed, pressure 1.0-1.5MPa, hot pressing 0.8-1.0min/mm pressing time blanket is thick, the individual layer jigsaw of cutting is not two external surfaces of base plate, and then obtains base material (base plate) blank of multilayer gluing; Base material (base plate) blank of multilayer gluing is carried out subdivision by the thickness requirement of base material, obtain the base material finished product; Thickness 8~the 20mm of base material finished product; Form air vent on the base material finished product perpendicular to ground surface.
7, a kind of manufacture method that is suitable for the solid wooden compound floor of underground heat according to claim 4, it is characterized in that three, the preparation of composite floor board: the dash board finished product and the floor base material finished product that prepare are glued together, adopt common press, pressure is 1.0-1.5MPa, hot pressing 0.8-1.0min/mm pressing time blanket is thick, the heating floor blank that obtains behind the gummed carries out machining again, and handles the solid wooden compound floor finished product that obtains being suitable for underground heat through leaching paint.
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CNB2006100884084A CN100392201C (en) | 2006-08-22 | 2006-08-22 | Solid wood composite floor fit for geothermal heat and manufacturing method thereof |
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CNB2006100884084A CN100392201C (en) | 2006-08-22 | 2006-08-22 | Solid wood composite floor fit for geothermal heat and manufacturing method thereof |
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CN1908345A true CN1908345A (en) | 2007-02-07 |
CN100392201C CN100392201C (en) | 2008-06-04 |
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