Summary of the invention
Purpose of the present invention promptly is to overcome the shortcoming of prior art, provides a kind of easy for installation, can ensure the mounting method of the axle extend through flow type hydraulic turbine group of large-scale computer composition power.
Purpose of the present invention is achieved through the following technical solutions: by hydraulic generator unit foundation drawing inspection basis and be embedded into the part situation.
The draft tube inlet part is placed on the basis, comprises ell I and ell II, connect each section, and calibration and hydraulic turbine center axiality.
Be installed into water pipe and imbed parts:
Seat ring is placed on the basic buttress,, tightens the seat ring stone bolt with the welding of power station water inlet pipe.
The inside and outside flange verticality of calibration seat ring reaches and X the parallelism of Y datum, horizontal center line (wedge of underfooting, adjustable bed rearrangement ring ground).
Encircle on seat ring in the lifting stator, closing dress rubber bar on the face, the verticality of ring center and flange face in the centering.
In erecting bed is packed stator into the stator outer shroud, and check the number and load onto stator sleeve, gasket ring, " O " RunddichtringO and pressure ring.
With check mark installation in position such as guide vane arm, stator connecting plate, junction plate, oscillating bearing, bearing pins, with bolt adjustment and fixed guide vane.
The stator outer shrouds that lifting assembles etc. close with seat ring outward flange handle, end face dress weather strip.
The center of calibration stator outer shroud and the verticality of flange face.
The check mark stator minor axis of packing into.
Adjust and calibrate the action of stator, measure the end clearance of stator and inner and outer rings.
Gap of vertical surface when adjusting the stator complete shut-down.
Hang the creeping flange parts, be hung on the ell.
Lifting runner envelope, right cone pipe, level divide demifacet wouldn't adorn the rubber bar.
Tighten the horizontal piano wire of unit, adjust journal bearing bearing half flange center, the runner envelope center, ell end creeping flange cooperates the center, and center, ell shaft place is tight each segmentation flange and creeping flange.
Tighten each strainer, mix up very heavy bearing, lower margin drift, weld the feather nail, water stone bolt concrete (fast dried, expansive concrete).
After treating that the lower margin concrete firmly, tight each stone bolt, butt welding ell II and pre-buried square tail water pipe, for preventing distortion and the displacement of machine group switching centre, answer upper and lower, left and right and 45 ° of directions to divide eight sections, at first symmetrical spot welding, symmetrical welding then, and beat the elimination welding stress with hand hammer.
Proofread and correct the unit axis qualified after, each lower margin drift of spot welding, dead each strainer of weldering welds the feather nail with the first phase steel nail, and as often as possible the first phase reinforcing bar is connected with the gusset of casing and welds extremely.Water second stage concrete, distributor, hollow fixed guide vane and creeping flange should be hidden before the pouring.
The installation of component in the hydraulic turbine runner:
Take creeping flange apart, tear the runner envelope and the right cone pipe first half open, hang to open in addition and put.
Inspection machine group switching centre line once more.
Whether meet the requirements with unit centreline correction generator basis elevation.
Assembling journal bearing, scraping radially watt, after meeting the requirements with little between centers crack, in the fabricating yard, radially watt, spheroid, bearing support combine.
In the fabricating yard, assembling runner, little axle, throw rijng, wear-resistant ring etc.
Hang the seal receptacle bottom of shaft seal in place and with stator in ring closing.
Hang the runner assembly in runner, stamp wedge between runner bucket outer rim and second runner envelope, adjust wedge and come centering runner center, its maximum value is got in blade outer rim and runner envelope gap.The minor axis end adds supporting makes its level.
With hoisted in position such as ring, the rubber piston seal receptacle first half in water shutoff outer shroud, air shroud seat, the water seal, and the air shroud seat put together on seal receptacle.
Load onto air shroud, and the air shroud gland is put together on the air shroud seat.
Cooling water inlet pipe is installed, air inlet pipe etc., and cause outside the seat ring upper supporting column.
Cone-shaped hood and seal receptacle, air shroud seat, air shroud flap handle are closed (gap of noting cone-shaped hood end and web end).
The access door of journal bearing from water inlet pipe top hung in, and close with bearing right end cap handle in runner, radially tiling is coated with lard.
The journal bearing and the little axle centring that hang assembling are loaded on the seat ring, and are installed into oil pipe, oil exit pipe etc., remove little axle and support.
With main shaft suspension ring liftings main shaft, and on the pad of ell I annulus bottom two main shaft support pipes, connection main shaft and runner.
Adjust the hydraulic turbine, the parallelism of generator shaft connecting flange, axiality, connect the hydraulic turbine, generator shaft.
Bearing clearance value radially in the inspecting lamp foam is installed the bearing left end cap, thermometer.
The runner envelope first half is installed, and is added level and divide the semitight bar.
Jiggering hydraulic turbine rotating part, at X ,-X, Y ,-Y four direction survey blade and runner envelope gap and record respectively, and inspection shaft coupling flange place's main shaft throw also keeps a record.
Lifting right cone pipe, ell I, and add level and divide the semitight bar, creeping flange connected.
The lifting gate ring, and steel ball is installed and every goalpost, is loaded onto pressure ring, (attention is rotated flexibly gate ring) tights a bolt.
After the adjustment distributor is qualified,, carry out the installation of governor with reference to hydraulic generator unit foundation drawing.
Ring, seal receptacle, water shutoff box etc. in the watertight of installation tail water sealing.
Check in the unit runner to have or not foreign matter, after the cleaning, sealing water inlet pipe access door.
So far, each parts of the hydraulic turbine install, and question generator and governor are finished the trial run of can starting shooting after every test.
By top narration as can be seen the present invention have the following advantages: mounting method science, rationally, can ensure the success rate that unit is installed, can reach following technical indicator after the installation: in the fixed bearing (seat ring), verticality franchise≤0.4 of outer ring flange face millimeter, flange face and X, the parallelism of Y datum≤0.4 millimeter.
Center hold error≤2 of fixed bearing, stator outer shroud, runner envelope millimeter, the errors of centration of ell≤2 millimeter.
Hydraulic turbine main shaft and generator shaft end face of flange parallelism franchise≤0.02mm/m, diaxon flange connect no gap, back with counter flange, with 0.05 millimeter clearance gauge inspection, can not fill in.
Spindle flange, little shaft flange and after web connected, combinatorial surface did not have the gap, with 0.05 millimeter clearance gauge inspection, can not fill in.
Stator and inner and outer rings end clearance are 0.2~0.4 millimeter.
During the stator complete shut-down, allow in 1/4 scope of guide vane height, exist to be not more than 0.15 millimeter local gap, remainder should be less than 0.05 millimeter.
Usually hydraulic turbine journal bearing top clearance is 0.25~0.36 millimeter, 0.13~0.1 millimeter of monolateral sideshake.
The specific embodiment
The present invention will be further described below by the specific embodiment: preparatory work before installation is by the packing slip that producer provides, and interrelated data is familiar with by the zero portion of checking machine, understands fully the effect and the installation requirement of each component.Reasonably determine erection sequence, be ready to install required instrument, measurer, instrument and auxiliary material.Press hydraulic generator unit sectional drawing, plan view, foundation drawing, the intact situation of engineering is built on the inspection ground relevant with unit.Draw horizontal piano wire by machine group switching centre elevation, and provide+X ,+Y mark, mark line width≤1 millimeter at the import wall.
By hydraulic generator unit foundation drawing inspection basis and be embedded into the part situation.
The draft tube inlet part is placed on the basis, comprises ell I and ell II, connect each section, and calibration and hydraulic turbine center axiality.
Be installed into water pipe and imbed parts:
Seat ring is placed on the basic buttress,, tightens the seat ring stone bolt with the welding of power station water inlet pipe.
The inside and outside flange verticality of calibration seat ring reaches and X the parallelism of Y datum, horizontal center line (wedge of underfooting, adjustable bed rearrangement ring ground).
Encircle on seat ring in the lifting stator, closing dress rubber bar on the face, the verticality of ring center and flange face in the centering.
In erecting bed is packed stator into the stator outer shroud, and check the number and load onto stator sleeve, gasket ring, " O " RunddichtringO and pressure ring.
With check mark installation in position such as guide vane arm, stator connecting plate, junction plate, oscillating bearing, bearing pins, with bolt adjustment and fixed guide vane.
The stator outer shrouds that lifting assembles etc. close with seat ring outward flange handle, end face dress weather strip.
The center of calibration stator outer shroud and the verticality of flange face.
The check mark stator minor axis of packing into.
Adjust and calibrate the action of stator, measure the end clearance of stator and inner and outer rings.
Gap of vertical surface when adjusting the stator complete shut-down.
Hang the creeping flange parts, be hung on the ell.
Lifting runner envelope, right cone pipe, level divide demifacet wouldn't adorn the rubber bar.
Tighten the horizontal piano wire of unit, adjust journal bearing bearing half flange center, the runner envelope center, ell end creeping flange cooperates the center, and center, ell shaft place is tight each segmentation flange and creeping flange.
Tighten each strainer, mix up very heavy bearing, lower margin drift, weld the feather nail, water stone bolt concrete (fast dried, expansive concrete).
After treating that the lower margin concrete firmly, tight each stone bolt, butt welding ell II and pre-buried square tail water pipe, for preventing distortion and the displacement of machine group switching centre, answer upper and lower, left and right and 45 ° of directions to divide eight sections, at first symmetrical spot welding, symmetrical welding then, and beat the elimination welding stress with hand hammer.
Proofread and correct the unit axis qualified after, each lower margin drift of spot welding, dead each strainer of weldering welds the feather nail with the first phase steel nail, and as often as possible the first phase reinforcing bar is connected with the gusset of casing and welds extremely.Water second stage concrete, distributor, hollow fixed guide vane and creeping flange should be hidden before the pouring.
The installation of component in the hydraulic turbine runner:
Take creeping flange apart, tear the runner envelope and the right cone pipe first half open, hang to open in addition and put.
Inspection machine group switching centre line once more.
Whether meet the requirements with unit centreline correction generator basis elevation.
Assembling journal bearing, scraping radially watt, after meeting the requirements with little between centers crack, in the fabricating yard, radially watt, spheroid, bearing support combine.
In the fabricating yard, assembling runner, little axle, throw rijng, wear-resistant ring etc.
Hang the seal receptacle bottom of shaft seal in place and with stator in ring closing.
Hang the runner assembly in runner, stamp wedge between runner bucket outer rim and second runner envelope, adjust wedge and come centering runner center, its maximum value is got in blade outer rim and runner envelope gap.The minor axis end adds supporting makes its level.
With hoisted in position such as ring, the rubber piston seal receptacle first half in water shutoff outer shroud, air shroud seat, the water seal, and the air shroud seat put together on seal receptacle.
Load onto air shroud, and the air shroud gland is put together on the air shroud seat.
Cooling water inlet pipe is installed, air inlet pipe etc., and cause outside the seat ring upper supporting column.
Cone-shaped hood and seal receptacle, air shroud seat, air shroud flap handle are closed (gap of noting cone-shaped hood end and web end).
The access door of journal bearing from water inlet pipe top hung in, and close with bearing right end cap handle in runner, radially tiling is coated with lard.
The journal bearing and the little axle centring that hang assembling are loaded on the seat ring, and are installed into oil pipe, oil exit pipe etc., remove little axle and support.
With main shaft suspension ring liftings main shaft, and on the pad of ell I annulus bottom two main shaft support pipes, connection main shaft and runner.
Adjust the hydraulic turbine, the parallelism of generator shaft connecting flange, axiality, connect the hydraulic turbine, generator shaft.
Bearing clearance value radially in the inspecting lamp foam is installed the bearing left end cap, thermometer.
The runner envelope first half is installed, and is added level and divide the semitight bar.
Jiggering hydraulic turbine rotating part, at X ,-X, Y ,-Y four direction survey blade and runner envelope gap and record respectively, and inspection shaft coupling flange place's main shaft throw also keeps a record.
Lifting right cone pipe, ell I, and add level and divide the semitight bar, creeping flange connected.
The lifting gate ring, and steel ball is installed and every goalpost, is loaded onto pressure ring, (attention is rotated flexibly gate ring) tights a bolt.
After the adjustment distributor is qualified,, carry out the installation of governor with reference to hydraulic generator unit foundation drawing.
Ring, seal receptacle, water shutoff box etc. in the watertight of installation tail water sealing.
Check in the unit runner to have or not foreign matter, after the cleaning, sealing water inlet pipe access door.
So far, each parts of the hydraulic turbine install, and question generator and governor are finished the trial run of can starting shooting after every test.