CN104213555B - Ultra-long pile foundation steel protection tube nondestructive recovery method - Google Patents

Ultra-long pile foundation steel protection tube nondestructive recovery method Download PDF

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Publication number
CN104213555B
CN104213555B CN201410416202.4A CN201410416202A CN104213555B CN 104213555 B CN104213555 B CN 104213555B CN 201410416202 A CN201410416202 A CN 201410416202A CN 104213555 B CN104213555 B CN 104213555B
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China
Prior art keywords
casing
outer casing
protection tube
end socket
unit
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Expired - Fee Related
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CN201410416202.4A
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Chinese (zh)
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CN104213555A (en
Inventor
徐胜祥
毛义华
武可爽
李卫炎
黄晓伟
周权
盛永军
盛振华
高水堂
孔庆林
邵燕华
宋建强
方俊杰
林琼
孙叶萍
陈定海
卞杭峰
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Zhejiang Jiaogong Qianchao Construction Co Ltd
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Zhejiang Jiaogong Qianchao Construction Co Ltd
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Priority to CN201410416202.4A priority Critical patent/CN104213555B/en
Publication of CN104213555A publication Critical patent/CN104213555A/en
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Publication of CN104213555B publication Critical patent/CN104213555B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to the field of pile foundation protection tube pile construction, and discloses an ultra-long pile foundation steel protection tube nondestructive recovery method. The method comprises the following steps that a, an operation platform (4) is arranged, and an outer protection tube (1) is buried; b, an inner protection tube (2) is buried in the outer protection tube (1); c, a drill bit of a drilling machine is charged into the inner protection tube (2), and holes are drilled in the inner protection tube (2); d, after the drilling completion, concrete casting is carried out; e, after the casting completion, the inner protection tube (2) is pulled out before the primary concrete setting; f, a concrete pile foundation is detected, and the outer protection tube (1) is pulled out after the detection qualification; g, the outer protection tube (1) and the inner protection tube (2) are trimmed for being used in a next time. The method provided by the invention has the advantages that the steel protection tube is designed into a segmented flange connecting structure, meanwhile, a pressure ejection mode is adopted, i.e., the steel protection tube can still be taken out to be repeatedly used during the preparation of the steel protection tube concrete foundation pile being more than 21 to 30m, the energy sources are saved, the environment is protected, and the engineering construction cost is reduced.

Description

Overlength pile foundation steel pile casting recycle without damage method
Technical field
The present invention relates to pile foundation steel pile casting pile driving construction field, a kind of more particularly, to lossless time of overlength pile foundation steel pile casting Receiving method.
Background technology
At present, traditional pile foundation steel pile casting construction, the steel using amount of steel pile casting is big, and steel pile casting also cannot effectively enter Row recycles, and therefore cost is higher.Although also relating to the construction method of steel pile casting recycling in prior art, It is merely able to solve less than 10 meters of steel pile casting and reclaims, when steel pile casting length is more than 11 meters, or reach 30 meters and longer when, due to Steel pile casting is greatly increased with the contact area of concrete, therefore, uses conventional methods and will be unable to effectively extract steel pile casting.
Content of the invention
The present invention is directed to traditional pile foundation steel pile casting construction in prior art it is impossible to carry out reclaiming profit steel pile casting With or be only capable of reclaiming less than 10 meters steel pile casting, when building longer Pile Foundation Concrete, steel pile casting just cannot efficient recovery etc. lack Point, there is provided one kind, by steel pile casting is designed to segmentation structure, is connected by segmentation between each steel pile casting, adopts simultaneously Pressure pushing method, even if prepare more than 21 meters of steel pile casting concrete foundation pile, remains able to take out steel pile casting and reuses Overlength pile foundation steel pile casting recycle without damage method.
In order to solve above-mentioned technical problem, the present invention is addressed by following technical proposals:
Overlength pile foundation steel pile casting recycle without damage method, comprises the following steps:
A, placement operations platform, bury outer casing;
B, embedded in outer casing in casing;
C, by the drill bit of boring machine load in casing, and in interior casing internal drilling;
After the completion of d, boring, carry out pouring concrete;
E, pour end after, concrete initial set before extract interior casing;
F, concrete pipe base is detected, after detection is qualified, extract outer casing;
G, outer casing, interior casing treat use next time after rebuilding.
Preferably, in step e: after Pile Foundation Concrete pours and finishes, before concrete initial set, with loop wheel machine, interior casing is extracted.
Preferably, in step e: after Pile Foundation Concrete pours and finishes, before concrete initial set, using with loop wheel machine, interior casing is pulled out Go out.Vibration hammer is clamped with outer casing during piling, is squeezed into outer casing by continuous vibration.
Preferably, in step f: treat pile foundation after the assay was approved, using pressure jacking apparatus, outer casing is extracted, pressure Jacking apparatus include forcing press and end socket, are connected by pipeline between forcing press and end socket, and end socket is solid with the sealing of outer casing upper end Fixed connection, is pressurizeed by injection liquids and gases in the outside casing of forcing press, using the retroaction of liquids and gases pressure End socket and outer casing constantly jack-up upwards, loop wheel machine are fixedly connected by power with end socket, and loop wheel machine is sling end socket pull out outer casing together Go out.The advantage of liquid pressing is stable, safety, but ejection speed is slow;And the shortcoming of gas pressurized is to be not sufficiently stable, pressurizeed Conference leads to outer casing explosion.Pressurizeed using being injected simultaneously into liquids and gases, the advantage having had both concurrently, there is ejection speed Degree is fast, more stablizes safety simultaneously.
Preferably, outer casing is by outer connection casing, and more than two sections of outer casing unit forms, under outer connection casing End is connected with outer casing unit, the two ends setting adpting flange of outer casing unit, and adpting flange arranges bolt connecting hole.Every section The length of outer casing unit is 10-15 rice.
Preferably, arranging groove or fin on adpting flange, between adjacent adpting flange, a setting groove, another Individual setting fin, is connected by groove or fin between two adjacent adpting flanges.Single outer casing unit or interior casing Unit is respectively provided with a flange up and down, and one of flange arranges groove, and another flange is provided with fin, therefore two outer Can be connected by groove or fin between casing unit or interior casing unit.
Preferably, adpting flange groove in arrange compressive sealed bonding material, compressive sealed bonding material be silica gel, One of rubber, Colophonium of hot melt or more than one mixture, or the mixture of the Colophonium of hot melt and rubber powder, or hot melt Colophonium and wood flour mixture.Silica gel, rubber, the Colophonium of hot melt, as the binding agent between outer casing unit, simultaneously work as The effect connecting and sealing, by adding rubber powder or wood flour in above-mentioned hot melt liquid, can reduce the mobility of hot melt liquid, Improve adhesion strength, effectively strengthen the pressure of sealing system.
Preferably, when outer connection casing bottom is apart from more than 1 meter of operating platform plane, by outer connection casing and outer shield Cylinder unit disassembling separates, and is moved to end socket above outer casing unit by loop wheel machine, end socket is tightly connected with outer casing unit, leads to Injection liquids and gases are pressurizeed in the outside casing of excess pressure machine, using liquids and gases pressure counteracting force by end socket and Outer casing constantly jack-up upwards, when the outer casing unit being connected with end socket rises to operating platform, by outer casing unit with The outer casing unit of section separates, after end socket and connected outer casing unit are hung, by connected for end socket outer casing list Unit's partition, end socket is connected with the outer casing unit of lower section, so constantly reclaims remaining outer casing unit.Outer connect casing upper Hold as straight tube, be not provided with flange, end socket is sealed by hydraulic clamp with the outer upper end connecting casing, and whole process is due to end socket one Straight and outer connection casing is fixedly connected, and need not dismantle it is only necessary to constantly outer connection casing is carried out dismounting group with outer casing unit Dress.Outer connection casing is separated with outer casing unit disassembling directly to split into after outer casing installation and separates.
Preferably, the length of outer casing unit is more than 21 meters, the length of interior casing unit is more than 21 meters.Outer casing Unit is connected by flange, and interior casing unit passes through to be welded to connect.
Preferably, casing positioner in interior casing outer wall setting, interior casing positioner is arc spacer, arc Spacer is welded on interior casing outer wall, and arc spacer is axially distributed along interior casing.
The present invention, due to employing above technical scheme, has significant technique effect: the present invention is by setting steel pile casting Count into segmentation structure, adopt pressure pushing method simultaneously, even if when 11 meters of preparation, more than 30 meters of steel pile casting concrete foundation pile, Remain able to take out steel pile casting and reuse, reduce the construction cost of engineering, saved the energy, protect environment.
Brief description
Fig. 1 is the scheme of installation of overlength pile foundation steel pile casting of the present invention.
Fig. 2 is the connection diagram of end socket and outer casing in embodiment 1.
Fig. 3 is schematic diagram when pulling out on embodiment 1 China and foreign countries' casing.
Fig. 4 is connection diagram between outer connection casing and outer casing unit.
Fig. 5 is outer casing unit top view.
Fig. 6 is to pass through adpting flange connection diagram between outer casing unit.
Fig. 7 is top view when interior casing is socketed in outer casing.
Fig. 8 is interior casing positioner is arc.
The toponym that in the figures above, each number designation is referred to is as follows: wherein 1 outer casing, casing in 2,3 Loop wheel machine, 4 operating platforms, 5 the earth, 6 pressure jacking apparatus, casing positioner, 11 outer casing lists in 7,8 Unit, 12 adpting flanges, 13 bolt connecting holes, 14 fins, 15 outer connection casings, 61 forcing presses, 62 end sockets.
Specific embodiment
1,2,4,5,6,7,8 with embodiment, the present invention is described in further detail below in conjunction with the accompanying drawings:
Embodiment 1
Overlength pile foundation steel pile casting recycle without damage method, comprises the following steps:
A, placement operations platform 4, bury outer casing 1;
B, embedded in outer casing 1 in casing 2;
C, by the drill bit of boring machine load in casing 2, and in the internal drilling of interior casing 2;
After the completion of d, boring, carry out pouring concrete;
E, pour end after, concrete initial set before extract interior casing 2;
F, concrete pipe base is detected, after detection is qualified, extract outer casing 1;
G, outer casing 1, interior casing 2 treat use next time after rebuilding.
In step a, when burying outer casing, vibration hammer is connected with the outer connection casing 15 on outer casing 1, and vibration hammer passes through folder Tightly outer casing is fixed, and during piling, vibration hammer vibrates outer casing, while outer casing 2 is squeezed into.When outer casing 1 is extracted, directly Connect and outer connection casing 15 is dismantled, outer casing unit 11 is directly tightly connected with the end socket 62 on pressure jacking apparatus 6, works as end socket 62 and one the outer casing unit 11 of section rise to operating platform after, outer for this section casing unit 11 is saved outer casing unit and separates with lower, End socket 62 and this outer casing unit 11 hang after moving to correct position, end socket 62 are separated with this outer casing unit 11, end socket 62 is again Continue to be connected with the outer casing unit of lower section, so circulate, realize all outer casing units and reclaim.
In step e: after Pile Foundation Concrete pours and finishes, before concrete initial set, with loop wheel machine 3, interior casing 2 is extracted.
In step f: treat pile foundation after the assay was approved, using pressure jacking apparatus 6, outer casing 1 is extracted, pressure jacking fills Put 6 and include forcing press 61 and end socket 62, be connected by pipeline between forcing press 61 and end socket 62, end socket 62 and outer casing 1 upper end It is sealedly and fixedly connected, pressurizeed by injection liquids and gases in the outside casing 1 of forcing press 61, using liquids and gases pressure Counteracting force by end socket 62 and outer casing 1 constantly jack-up upwards, loop wheel machine 3 is fixedly connected with end socket 62, and loop wheel machine 3 is sling end socket 62 And outer casing 1 is extracted together.Interior casing 2 is made up of more than one group of interior casing unit, passes through welding between interior casing unit Connect.
Outer casing 1 is made up of the outer outer casing unit 11 connecting more than casing 15, and two sections, outer connection casing 15 lower end It is connected with outer casing unit 11, the two ends setting adpting flange 12 of outer casing unit 11, adpting flange 12 arranges bolt connection Hole 13.The length of every section of outer casing unit 11 is 11 meters.
Setting groove 14 or fin 16 on adpting flange 12, a setting groove 14 between adjacent adpting flange 12, separately One setting fin 16, passes through groove 14 between two adjacent adpting flanges 12 or fin 16 is connected.
Compressive sealed bonding material is set in the groove 14 of adpting flange 12, compressive sealed bonding material is silica gel, rubber, One of Colophonium of hot melt or more than one mixture, or the mixture of the Colophonium of hot melt and rubber powder, or the drip of hot melt The blue or green mixture with wood flour.
When outer connection casing 15 bottom is apart from more than 1 meter of operating platform 4 plane, will be with outer connection casing 15 and outer casing Unit 11 dismounting separates, and is moved to end socket 62 above outer casing unit 11 by loop wheel machine 3, will be close with outer casing unit 11 for end socket 62 Envelope connects, and is pressurizeed by injection liquids and gases in the outside casing 1 of forcing press 61, using the anti-work of liquids and gases pressure Firmly by end socket 62 and the continuous jack-up upwards of outer casing 1, when the outer casing unit 11 being connected with end socket 62 rises to operating platform When, outer casing unit 11 is separated with the outer casing unit of lower section, after end socket 62 and connected outer casing unit 11 are hung, Connected for end socket 62 outer casing unit 11 is decoupled, end socket 62 is connected with the outer casing unit of lower section, so will be remaining outer Casing unit constantly reclaims.The outer upper end connecting casing 15 is straight tube, is not provided with flange, and end socket 62 connects the upper of casing 15 with outer End is sealed by hydraulic clamp, and whole process is fixedly connected with outer connection casing 15 always due to end socket 62, need not dismantle, only need Outer connection casing 15 is constantly carried out dismounting assembling with outer casing unit 11.
The total length of outer casing 1 is more than 21 meters, and the total length of interior casing 2 is more than 21 meters.Interior casing positioner 8 is Arc spacer, along outer casing 1 radial distribution, arc spacer is fixedly welded on outer casing 1 inwall arc spacer.As figure 7th, shown in 8, casing positioner 8 in interior casing 2 outer wall setting, interior casing positioner 8 is arc spacer, arc spacer It is welded on interior casing 2 outer wall, arc spacer is axially distributed along interior casing 2.
Embodiment 2
The present embodiment is with the difference of embodiment 1: outer casing 1 is made up of more than two sections of outer casing unit 11, outer company Connect casing 15 upper end to be fixedly connected with end socket 62, outer connection casing 15 lower end is connected with outer casing unit 11, outer casing unit 11 Two ends setting adpting flange 12, on adpting flange 12 arrange bolt connecting hole 13.The length of every section of outer casing unit 11 is 12 Rice.In the groove 14 of adpting flange 12, compressive sealed bonding material is set, compressive sealed bonding material is Colophonium and the rubber of hot melt The mixture of rubber powder.Add rubber powder in the Colophonium after hot melt, Colophonium mobility can be reduced, improve fin 16 and groove 14 Bond strength it is ensured that sealing effectiveness.
Embodiment 3
The present embodiment is with the difference of embodiment 1: outer casing 1 is by the outer outer shield connecting more than casing 15, and two sections Cylinder unit 11 forms, and outer connection casing 15 upper end is fixedly connected with end socket 62, outer connection casing 15 lower end and outer casing unit 11 Connect, the two ends setting adpting flange 12 of outer casing unit 11, adpting flange 12 arranges bolt connecting hole 13.Every section of outer casing The length of unit 11 is 13 meters.
Compressive sealed bonding material is set in the groove 14 of adpting flange 12, compressive sealed bonding material be hot-melt asphalt with The mixture of wood flour.Sealing between adjacent outer casing unit 11 can be improved by setting hot-melt asphalt, meanwhile, in hot melt Add wood flour in Colophonium afterwards, Colophonium mobility can be reduced, improve the bond strength of fin 16 and groove 14.
Embodiment 4
The present embodiment is with the difference of embodiment 1: outer casing 1 is by the outer outer shield connecting more than casing 15, and two sections Cylinder unit 11 forms, and outer connection casing 15 upper end is fixedly connected with end socket 62, outer connection casing 15 lower end and outer casing unit 11 Connect, the two ends setting adpting flange 12 of outer casing unit 11, adpting flange 12 arranges bolt connecting hole 13.Every section of outer casing The length of unit 11 is 14 meters.In the groove 14 of adpting flange 12, compressive sealed bonding material, compressive sealed bonding material are set For silica gel or rubber.
Embodiment 5
The present embodiment is with the difference of embodiment 1: outer casing 1 is by the outer outer shield connecting more than casing 15, and two sections Cylinder unit 11 forms, and outer connection casing 15 upper end is fixedly connected with end socket 62, outer connection casing 15 lower end and outer casing unit 11 Connect, the two ends setting adpting flange 12 of outer casing unit 11, adpting flange 12 arranges bolt connecting hole 13.Every section of outer casing The length of unit 11 is 14.6 meters.In the groove 14 of adpting flange 12, compressive sealed bonding material, compressive sealed adhesive are set Matter is the Colophonium of hot melt.
In a word, the foregoing is only presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent Change and modification, all should belong to the covering scope of patent of the present invention.

Claims (5)

1. overlength pile foundation steel pile casting recycle without damage method is it is characterised in that comprise the following steps:
A, placement operations platform (4), bury outer casing (1);Outer connection when burying outer casing, on vibration hammer and outer casing (1) Casing (15) connects, and vibration hammer passes through to clamp outer casing to be fixed, during piling, the vibration hammer outer casing of vibration, while by outer shield Cylinder (1) is squeezed into;Outer casing (1) is by outer connection casing (15), and more than two sections of outer casing unit (11) forms, outer connection shield Cylinder (15) lower end is connected with outer casing unit (11), and adpting flange (12) is upper to arrange bolt connecting hole (13);Outer casing unit (11) two ends setting adpting flange (12), the length of every section of outer casing unit is 10-15 rice;The upper setting of adpting flange (12) is recessed Groove (14) or fin (16), setting groove (14) between adjacent adpting flange (12), another setting fin (16), two Pass through groove (14) between individual adjacent adpting flange (12) or fin (16) is connected;
B, embedded in outer casing (1) in casing (2);Interior casing positioner (8) is arc spacer, and arc spacer edge is outer Casing (1) radial distribution, arc spacer is fixedly welded on outer casing (1) inwall;
C, will boring machine drill bit load in casing (2), and in interior casing (2) internal drilling;
After the completion of d, boring, carry out pouring concrete;
E, pour end after, concrete initial set before extract interior casing (2);After Pile Foundation Concrete pours and finishes, before concrete initial set, use loop wheel machine (3) interior casing (2) is extracted;
F, concrete pipe base is detected, after detection is qualified, extract outer casing (1);Treat pile foundation after the assay was approved, using pressure Outer casing (1) is extracted by power jacking apparatus (6), and pressure jacking apparatus (6) include forcing press (61) and end socket (62), forcing press (61) it is connected by pipeline between end socket (62), end socket (62) is sealedly and fixedly connected with outer casing (1) upper end, by forcing press (61) outwards in casing (1), injection liquids and gases are pressurizeed, using liquids and gases pressure counteracting force by end socket (62) and outer casing (1) constantly jack-up upwards, loop wheel machine (3) is fixedly connected with end socket (62), and loop wheel machine (3) is sling end socket (62) general Outer casing (1) is extracted together;The outer upper end connecting casing (15) is straight tube, is not provided with flange, end socket (62) and outer connection casing (15) upper end is sealed by hydraulic clamp;
G, outer casing (1), interior casing (2) treat use next time after rebuilding.
2. overlength pile foundation steel pile casting recycle without damage method according to claim 1 it is characterised in that: adpting flange (12) Groove (14) in compressive sealed bonding material is set, compressive sealed bonding material is silica gel, rubber, in the Colophonium of hot melt one Plant or more than one mixture, or the mixture of the Colophonium of hot melt and rubber powder, or the mixture of the Colophonium of hot melt and wood flour.
3. overlength pile foundation steel pile casting recycle without damage method according to claim 1 it is characterised in that: when outer connection casing (15) bottom apart from more than 1 meter of operating platform (4) plane when, by outer connection casing (15) and outer casing unit (11) dismounting point From end socket (62) being moved to above outer casing unit (11) by loop wheel machine (3), by end socket (62) and the sealing of outer casing unit (11) Connect, pressurizeed by injection liquids and gases in forcing press (61) outwards casing (1), anti-using liquids and gases pressure Active force by end socket (62) and outer casing (1) constantly jack-up upwards, when the outer casing unit (11) being connected with end socket (62) is risen During to operating platform, outer casing unit (11) is separated with the outer casing unit of lower section, by end socket (62) and connected outer shield After cylinder unit (11) hangs, connected for end socket (62) outer casing unit (11) is decoupled, end socket (62) saves outer casing with lower Unit connects, and so constantly reclaims remaining outer casing unit.
4. overlength pile foundation steel pile casting recycle without damage method according to claim 1 it is characterised in that: outer casing unit (11) length is more than 21 meters, and the length of interior casing unit is more than 21 meters.
5. overlength pile foundation steel pile casting recycle without damage method according to claim 1 it is characterised in that: interior casing (2) is outward Casing positioner (8) in wall setting, interior casing positioner (8) is arc spacer, and arc spacer is welded on interior casing (2) on outer wall.
CN201410416202.4A 2014-08-22 2014-08-22 Ultra-long pile foundation steel protection tube nondestructive recovery method Expired - Fee Related CN104213555B (en)

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CN106703027A (en) * 2015-11-12 2017-05-24 中国电力科学研究院 Combined pile casing for power transmission tower foundation
CN107966405B (en) * 2017-12-25 2024-07-02 合肥工业大学 Experimental model structure for binding characteristics of concrete and steel casing
CN110080225B (en) * 2019-03-29 2021-06-18 徐胜祥 Recovery method for ultra-long and ultra-large steel casing
CN109958128B (en) * 2019-04-01 2024-02-27 浙江交工路桥建设有限公司 Pile foundation drilling steel casing inserted into land deep soil layer and recovery method thereof
CN111005374A (en) * 2019-11-27 2020-04-14 亨通海洋工程有限公司 Construction process for replacing slurry retaining wall
CN111021356A (en) * 2019-12-26 2020-04-17 上海隧道工程有限公司 Method and device for recovering steel casing of mudflat pile foundation
CN113309080B (en) * 2021-04-19 2022-10-21 中铁十九局集团第三工程有限公司 Construction method of double-casing cast-in-situ bored pile
CN115288138A (en) * 2022-08-26 2022-11-04 中国铁建大桥工程局集团有限公司 Method for pulling off steel casing of offshore deep pile without platform

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CN203174595U (en) * 2013-03-28 2013-09-04 顾亮 Recyclable steel casing
CN203741834U (en) * 2014-01-29 2014-07-30 陈东曙 Pile barrel structure with air bag

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CN200988964Y (en) * 2006-12-27 2007-12-12 朱启贵 Steel protective tube for drilling pile
CN201144418Y (en) * 2007-07-18 2008-11-05 乔春明 Special guide sleeve for hydraulic pressure raising and lining
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CN201738315U (en) * 2010-07-29 2011-02-09 傅海洪 Inner container type steel pile casing
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CN203741834U (en) * 2014-01-29 2014-07-30 陈东曙 Pile barrel structure with air bag

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Inventor after: Li Qiuzhang

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Inventor after: Mao Yihua

Inventor after: Lin Qiong

Inventor after: Sun Yeping

Inventor after: Chen Dinghai

Inventor after: Bian Hangfeng

Inventor after: Liu Bin

Inventor after: Jin Yifeng

Inventor after: Zhao Zhenyu

Inventor after: Luo Pengcheng

Inventor after: Liang Binbin

Inventor after: Wu Keshuang

Inventor after: Wu Youping

Inventor after: Li Weiyan

Inventor after: Wei Chaohui

Inventor after: Huang Xiaowei

Inventor after: Zhou Quan

Inventor after: Sheng Yongjun

Inventor before: Xu Shengxiang

Inventor before: Kong Qinglin

Inventor before: Shao Yanhua

Inventor before: Song Jianqiang

Inventor before: Fang Junjie

Inventor before: Lin Qiong

Inventor before: Sun Yeping

Inventor before: Chen Dinghai

Inventor before: Bian Hangfeng

Inventor before: Mao Yihua

Inventor before: Wu Keshuang

Inventor before: Li Weiyan

Inventor before: Huang Xiaowei

Inventor before: Zhou Quan

Inventor before: Sheng Yongjun

Inventor before: Sheng Zhenhua

Inventor before: Gao Shuitang

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170201

Termination date: 20210822