CN1891578A - Packaging device and method of positioning an article - Google Patents

Packaging device and method of positioning an article Download PDF

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Publication number
CN1891578A
CN1891578A CNA2006100959555A CN200610095955A CN1891578A CN 1891578 A CN1891578 A CN 1891578A CN A2006100959555 A CNA2006100959555 A CN A2006100959555A CN 200610095955 A CN200610095955 A CN 200610095955A CN 1891578 A CN1891578 A CN 1891578A
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CN
China
Prior art keywords
article
tray
packing device
product
pillar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2006100959555A
Other languages
Chinese (zh)
Other versions
CN1891578B (en
Inventor
石川荣
成石木
合田秀之
阿部刚
石原哲
安藤俊一
笠原力男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SBS Ricoh Logistics System Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2005251342A external-priority patent/JP4958419B2/en
Priority claimed from JP2005256596A external-priority patent/JP4734064B2/en
Priority claimed from JP2005334119A external-priority patent/JP4961134B2/en
Priority claimed from JP2005346171A external-priority patent/JP4734100B2/en
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Publication of CN1891578A publication Critical patent/CN1891578A/en
Application granted granted Critical
Publication of CN1891578B publication Critical patent/CN1891578B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/385Frames, corner posts or pallet converters, e.g. for facilitating stacking of charged pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/44Elements or devices for locating articles on platforms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2203/00Decoration means, markings, information elements, contents indicators
    • B65D2203/10Transponders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00034Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00044Combination, e.g. different elements made of different materials, laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00049Materials for the base surface
    • B65D2519/00069Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00189Materials for the lid or cover
    • B65D2519/00208Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00263Overall construction of the pallet
    • B65D2519/00268Overall construction of the pallet made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00288Overall construction of the load supporting surface made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00398Overall construction reinforcements
    • B65D2519/00402Integral, e.g. ribs
    • B65D2519/00427Integral, e.g. ribs on the lid or cover
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00577Connections structures connecting side walls, including corner posts, to each other
    • B65D2519/00582Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable
    • B65D2519/00606Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable side walls connected via corner posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00671Connections structures connecting corner posts to the pallet
    • B65D2519/00701Structures not intended to be disassembled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00706Connections structures connecting the lid or cover to the side walls or corner posts
    • B65D2519/00711Connections structures connecting the lid or cover to the side walls or corner posts removable lid or covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/0081Elements or devices for locating articles
    • B65D2519/00815Elements or devices for locating articles on the pallet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00736Details
    • B65D2519/00935Details with special means for nesting or stacking
    • B65D2519/00955Details with special means for nesting or stacking stackable
    • B65D2519/00965Details with special means for nesting or stacking stackable when loaded
    • B65D2519/0097Details with special means for nesting or stacking stackable when loaded through corner posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/689Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles office or shop equipment
    • B65D2585/6892Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles office or shop equipment photocopiers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Pallets (AREA)

Abstract

A packaging device includes a mounting base (102, 502, 602) on which an article is mounted, a top plate member (104, 204) configured to be disposed above the article mounted on the mounting base (102), and a support member (103) that supports the top plate member (104). The support member (103) includes a first member (103a) and a second member (103b). The first member (103a) and the second member (103b) are slidably fitted to each other, so that a length of the support member (103) can be adjusted.

Description

The method of packing device and positioning object
The cross reference of related application
[0001] presents is with reference to the full content of introducing following Japanese preference file: 2005-245920 that the 2005-251342 that submits in Japan in the 2005-256596 that submits in Japan in the 2005-334119 that submits in Japan in the 2005-346171 that submitted in Japan on November 30th, 2005, on November 18th, 2005, on September 5th, 2005, on August 31st, 2005, on August 26th, 2005 submit in Japan and the 2005-190158 that submitted in Japan on June 29th, 2005.
Background of invention
1. technical field
[0002] the present invention relates to a kind of packing device and a kind of localization method, be used to pack, transport, send and store for example article of duplicator, chopping machine and facsimile apparatus and so on.
2. description of Related Art
[0003] conventionally, for example the packing of carboard and so on are used for packing, transport and send various article and product.These conventional packing take that packing back is preserved by the user apart or processed as waste product N/R the time the user.
[0004] recent, in order to economize on resources, also require the packing that are used for various article and product are carried out recycling.Yet conventional packing for example carboard have lower durability, are unsuitable for repeated traffic or storage products.
[0005] also has by resin or metal recirculation packing.Yet, the packing that these are conventional or other material, for example carboard must be prepared to the difformity and the size that adapt to different product model or type.This make packing design and manage cumbersomely, and cost is increased.
[0006] therefore, considering and use a kind of chassis with castor, is that the Japanese patent application of 2002-264815 is described like that as publication number, various products of loading and transport and send these products on chassis.This chassis with castor is recycling, and can load the equipment or the product of difformity and size.Yet, simply being loaded onto on the chassis as fruit product, its stability is low, and has the impaired problem of product between the delivery period.
[0007], and product or similar articles loaded and pack more firmly in order to prevent that shipping products or similar articles are damaged, publication number be 2001-315777 Japanese Patent Application Publication a kind of shelf.This shelf is mainly used in packing, transports and sends imaging device, for example duplicator, chopping machine or facsimile apparatus, and can recycling.After product had been sent, shelf can be broken and be taken away, and is stored effectively.
[0008] yet, publication number be the problem that conventional shelf had described in the Japanese patent application of 2001-315777 be can load and the packaged products kind limited, so different products can not be handled or be used for to this shelf.
[0009] therefore, a target of the present invention is exactly the problem that solves in the conventional packing device, and provide a kind of can packing device recycling, that can be used for different product and a kind of localization method.
[0010] and, for example the packing of carboard and so on are used for packing, transport and send various article and product.These conventional packing take that packing back is preserved by the user apart or processed as waste product N/R the time the user.
[0011] recent, in order to economize on resources, also require the packing that are used for various article and product are carried out recycling.Yet conventional packing for example carboard have lower durability, are unsuitable for repeated traffic or storage products.Therefore, but publication number is the Japanese patent application of 2001-122378 and publication number is the packing that 3289083 Japanese Patent has proposed recycling.
[0012] and, but as be used for the recirculation packing of the imaging device of duplicator, chopping machine, facsimile apparatus and so on for example, having proposed by publication number is that imaging device is packed, transports and sent to disclosed shelf in the Japanese patent application of 2001-315777.
[0013] be that the Japanese patent application of 2001-315777, Japanese patent application that publication number is 2001-122378 and the patent No. are in 328908 the Japanese Patent at publication number, packing proposed structure package member or a part of parts can be piled up or packing device connected to one another, so that can become compact when being collected or storing.
[0014] yet, but in the packing of the recycling of routine, for example, in the such product of for example imaging device, not just single product and the selectable unit (SU) or the consumptive material that are used for product also usually can be sent with product together.For such mode of sending, conventional packing and shelf can not transport and send selectable unit (SU) and consumptive material with product.
[0015], also can consider selectable unit (SU) and consumptive material are loaded on the lid (top board) of shelf if use the shelf of describing in the Japanese patent application of publication number as 2001-315777.Yet do not approve usually selectable unit (SU) and consumptive material are loaded on the lid, thereby lid is understood the upper surface of bending conflict product like this, thereby damage product.
[0016] and, increase to prevent because lid that the lid bending causes and the mutual conflict between the product will increase wasted space the space when therefore having increased transportation as the distance between fruit product upper surface and the lid.This can cause the decline of operating efficiency.
[0017] therefore, an object of the present invention is to solve the problems referred to above in the conventional packing device, and provide a kind of packing device and a kind of localization method, this packing device can be sent selectable unit (SU) and consumptive material with product, even and if still can prevent that by this localization method product is damaged and can increase volume necessarily under said circumstances.
[0018] conventionally, for example the packing of carboard and so on are used for packing, transport and send various article and product.These conventional packing take that packing back is preserved by the user apart or processed as waste product N/R the time the user.
[0019] recent, in order to economize on resources, also require the packing that are used for various article and product are carried out recycling.Yet conventional packing for example carboard have lower durability, are unsuitable for repeated traffic or storage products.
[0020] also has by resin or metal recirculation packing.Yet, the packing that these are conventional or other material, for example carboard must be prepared to the difformity and the size that adapt to different product model or type.This make packing design and manage cumbersomely, and cost is increased.
[0021] therefore, considering and use a kind of chassis with castor, is that the Japanese patent application of 2002-264815 is described like that as publication number, various products of loading and transport and send these products on chassis.This chassis with castor can utilize again, and can load the equipment or the product of difformity and size.Yet, simply being loaded onto on the chassis as fruit product, its stability is low, and has the impaired problem of product between the delivery period.
[0022], and product or similar articles loaded and pack more firmly in order to prevent that shipping products or similar articles are damaged, publication number be 2001-315777 Japanese Patent Application Publication a kind of shelf.This shelf is mainly used in packing, transports and sends imaging device, for example duplicator, chopping machine or facsimile apparatus, and can recycling.After product had been sent, shelf can be broken and be taken away, and is stored effectively.
[0023] yet, deliver and be delivered to customer's the process from production plant or warehouse at various products and article, commonly product betransported with all kinds vehicle, is handled upside down for example by truck or by railway carriage, and by various different portage methods.When product and article betransported and carry with these types of vehicle, vibration or bump may take place in product and article.Especially, in the precision machinery of similar imaging device, excessively clashed into if between transportation and delivery period, install, just may damage equipment.
[0024] yet; in the chassis and shelf of routine, the tray of chassis or shelf are not protected the structure that alleviates impact of cargo-carring product or article, just have such problem; that is, because the vibration between transportation and delivery period or clash into packaged product or similarly article can break or damage.
[0025] another object of the present invention is the problem that solves in the conventional packing device, and a kind of packing device and localization method are provided, and can load various types of products or article, thus and during transportation buffering vibration and bump protection loading stocks or article.
[0026] conventionally, for example the packing of carboard and so on are used for packing, transport and send various article and product.These conventional packing take that packing back is preserved by the user apart or processed as waste product N/R the time the user.
[0027] recent, in order to economize on resources, also require the packing that are used for various article and product are carried out recycling.Yet conventional packing for example carboard have lower durability, are unsuitable for repeated traffic or storage products.
[0028] packing by resin or metal recycling is also arranged.Yet, the packing that these are conventional or other material, for example carboard must be prepared to the difformity and the size that adapt to different product model or type.This make packing design and manage cumbersomely, and cost is increased.
[0029] therefore, considering and use a kind of chassis with castor, is that the Japanese patent application of 2002-264815 is described like that as publication number, various products of loading and transport and send these products on chassis.This chassis with castor can utilize again, and can load the equipment or the product of difformity and size.Yet, simply being loaded onto on the chassis as fruit product, its stability is low, and has the impaired problem of product between the delivery period.
[0030], and product or similar articles loaded and pack more firmly for product or the similar articles that prevent to transport are damaged, publication number be 2001-315777 Japanese Patent Application Publication a kind of shelf.This shelf is mainly used in packing, transports and sends imaging device, for example duplicator, chopping machine or facsimile apparatus, and can recycling.After product had been sent, shelf can be broken and be taken away, and is stored effectively.
[0031] be in the Japanese patent application of 2001-315777 in the disclosed shelf at publication number, having described article is placed on tray (article mounting base 3) by article holders 9 and goes up (see this application the 0036th, 0098 to 0100 section, and Fig. 1 and Figure 24).
[0032] yet, in order to keep the intensity of article holders 9, need to increase the mounting hole on the tray.And, for the installation site that makes article holders 9 is fit to the size of each product, need on tray, provide more mounting hole.Therefore, when various article directly are loaded on the tray, rubber legs or castor can with the mounting hole mutual interference mutually on the tray, and fall into wherein.
[0033] assembly opening 48 that much is used to assemble article holders 9 is formed on tray (article mounting base 3) (seeing the 0100th section), in case unload article holders, is difficult to find article holders 9 to need to cooperate those assembly openings 48.
Summary of the invention
[0034] the objective of the invention is to solve problem in the routine techniques to small part.
[0035] a kind of packing device according to an aspect of the present invention comprises: mounting base, article are installed on this pedestal; The top plate, it is configured to be arranged on the described article that are installed on the described mounting base; And strut member, it supports described top plate.Described strut member comprises first parts and second parts.Described first parts and described second parts cooperate each other slidably, so that the adjustable length of described strut member.
[0036] method of a kind of positioning object according to another aspect of the present invention comprises: described article are installed on the mounting base; By with described article one side press the locations that is fixed on the described mounting base than lower part, set the position than lower part of a described side of described article; By pedestal and cover part are installed on the described mounting base, set the position than lower part of described article opposite side; By strut member is installed on the described mounting base, and push down the front surface of described article by being installed in article casting die on the described strut member; With the top plate is engaged with the top of described strut member.
[0037] a kind of method of positioning object according to another aspect of the invention comprises: the strut member that will have the article casting die is installed in a side, and this side positioned adjacent part is fixed on that side on the mounting base; Described article are installed on the described mounting base; By described article are pressed the position that described strut member is set described article both sides; By pedestal and cover part are installed in described mounting base, set the position of the other both sides of described article; By another strut member is installed to described mounting base, and push down the both sides of described article by being installed in article casting die on this strut member; With the top plate is engaged with the top of described strut member.
[0038] reads the present detailed description of preferred embodiment of following the present invention in conjunction with the drawings, will be better appreciated by above-mentioned purpose, feature, advantage and technology and industrial significance with other of the present invention.
Description of drawings
[0039] Fig. 1 is a transparent view, and it shows a basis a kind of state that the example product is packaged of packing device in one embodiment of the invention;
[0040] Fig. 2 is the decomposition view of the schematic structure of packing device;
[0041] Fig. 3 is the cutaway view of tray and top board;
[0042] Fig. 4 A and 4B are the constructionals drawing of pillar;
[0043] Fig. 5 is the cutaway view of pillar;
[0044] Fig. 6 is the planar view of block;
[0045] Fig. 7 is a transparent view, shows block and is fixed on state on the pillar;
[0046] scheme drawing of Fig. 8 A and 8B has been explained the secure/separate operation of block;
[0047] Fig. 9 is the partial enlarged view of the pillar assembly unit that is provided with in tray;
[0048] Figure 10 is the partial enlarged view of the lockout mechanism between pillar and tray;
[0049] Figure 11 is the mounting portion between pillar and top board and the partial enlarged view of lockout mechanism;
[0050] Figure 12 is that panel inserts between two pillars by the front elevation of its fixing state;
[0051] Figure 13 is the partial enlarged view that is fixed in the separator of pillar;
[0052] Figure 14 is the partial enlarged view from the separator fixed part of looking;
[0053] Figure 15 is the partial enlarged view of separator along the state of top board placement;
[0054] Figure 16 is the back view of the pedestal of separator;
[0055] Figure 17 A, 17B and 17C are three lateral plans of separator liner;
[0056] Figure 18 is the partial enlarged view that liner is set to the initial condition of separator base portion;
[0057] Figure 19 is the partial enlarged view that liner is locked into the state of separator base portion;
[0058] Figure 20 is the transparent view of another example of separator;
[0059] Figure 21 A, 21B and 21C are the transparents view of another example of separator;
[0060] Figure 22 A and 22B are respectively planar view and the front elevations that is fixed in the stay between the pillar;
[0061] Figure 23 A and 23B are arranged on the partial enlarged view of the bonding part that engages with pillar on the stay;
[0062] Figure 24 is arranged on the partial enlarged drawing of the lockout mechanism that is locked into pillar on the stay;
[0063] Figure 25 is the partial enlarged drawing that stay is fixed in the state of pillar;
[0064] Figure 26 is the front elevation that stay is fixed in the packing device between the pillar;
[0065] Figure 27 is the lateral plan that stay is fixed in the packing device between the pillar;
[0066] Figure 28 is the transparent view that panel is not installed in a kind of structure example between the pillar;
[0067] Figure 29 is the front elevation of block, and this block comprises strengthening rib in arm;
[0068] Figure 30 is a transparent view, and it shows a state that the example product is packaged of basis a kind of packing device in another embodiment of the present invention;
[0069] Figure 31 is the decomposition view of the schematic structure of packing device;
[0070] Figure 32 is the tray of packing device and the cutaway view of top board;
[0071] Figure 33 is the top view of top board;
[0072] Figure 34 is the backplan of top board;
[0073] Figure 35 is the mounting portion between pillar and top board and the cutaway view of lockout mechanism;
[0074] Figure 36 is the enlarged view of lockout mechanism upper surface;
[0075] Figure 37 is arranged on the enlarged view of the bonding part on the top board;
[0076] Figure 38 is the side cross-sectional view of top board, shows the joint projection that is arranged on the top board back;
[0077] Figure 39 is a key drawing, has represented departing from when top board piles up;
[0078] Figure 40 A and 40B are respectively the fragmentary, perspective view and the enlarged drawings of top board back, show joint projection shown in Figure 38;
[0079] Figure 41 is the transparent view of top board, show be arranged on the cover top surface periphery prevent to depart from the unit;
[0080] Figure 42 is arranged on the enlarged view of the tray positioning unit in the top board;
[0081] Figure 43 is the enlarged view that tray is stacked on the state on the top board;
[0082] Figure 44 is the front elevation of the state that piles up of packing device;
[0083] Figure 45 is fixed in the partial enlarged drawing of top board as the IC tag of information storage unit (information holdingunti);
[0084] Figure 46 is the front elevation of IC tag fixer;
[0085] Figure 47 is the partial enlarged drawing of top board anchor support unit;
[0086] Figure 48 a kind of external view of packing device in accordance with another embodiment of the present invention, this packing device utilizes four lateral wall pieces as the top plate supporting part;
[0087] Figure 49 is a kind of external view of packing device in accordance with another embodiment of the present invention, and this packing device utilizes two lateral wall pieces as the top plate supporting part;
[0088] Figure 50 is a transparent view, and it shows a basis a kind of state that the example product is packaged of packing device in another embodiment of the present invention;
[0089] Figure 51 is the decomposition view of the schematic structure of packing device;
[0090] Figure 52 is the section-drawing of tray and top board in the packing device;
[0091] Figure 53 is arranged on the partial enlarged view of the pillar assembly unit in the tray;
[0092] Figure 54 is the partial enlarged view of the latch-up structure between pillar and tray;
[0093] Figure 55 is the top view of tray;
[0094] Figure 56 is the front-side perspective view that the tray of detachable locations is installed;
[0095] Figure 57 A and 57B are respectively the cross sectional side view and the back views of tray liner plate;
[0096] Figure 58 is the top view that does not have the tray of liner plate, shows the damper element that is arranged under the liner plate;
[0097] Figure 59 is the planar view of first damper element (damper element of low bubble content (low-foamed)) basic configuration;
[0098] Figure 60 A and 60B are the planar views of the second damper element deployed condition and folded state;
[0099] Figure 61 is the scheme drawing that first damper element on tray is provided with of looking from the front upper place;
[0100] Figure 62 is the back view that first damper element is assembled to the state of liner plate back;
[0101] Figure 63 A is arranged on the part transparent view of an example of the joint projection in the rib of liner plate back to 63D;
[0102] Figure 64 is the transparent view of an example of tray;
[0103] Figure 65 is the transparent view of another example of tray;
[0104] Figure 66 is the transparent view of another example of liner plate, and this liner plate is the article mounting base of tray;
[0105] Figure 67 is the transparent view of another example of liner plate, and this liner plate is the article mounting base of tray;
[0106] Figure 68 is the transparent view of another example of liner plate, and this liner plate is the article mounting base of tray;
[0107] Figure 69 is the transparent view of the state of packaged packing of product, and this packaging frame utilizes an example of the packing device of another embodiment according to the present invention;
[0108] Figure 70 is the decomposition view of the schematic structure of packaging frame;
[0109] Figure 71 is the tray of packing device and the cutaway view of top board;
[0110] Figure 72 is arranged on the fragmentary, perspective view of the pillar assembly unit in the tray;
[0111] Figure 73 is the fragmentary, perspective view of the lockout mechanism between pillar and the tray;
[0112] Figure 74 is the top view of tray;
[0113] Figure 75 is the transparent view of tray;
[0114] Figure 76 is the lateral plan of detouchable locations;
[0115] Figure 77 is the backplan of detouchable locations;
[0116] Figure 78 A and Figure 78 B are respectively the planar view and the sectional views of the pedestal of detachable locations;
[0117] Figure 79 is the scheme drawing of the diamond-shaped that formed by aperture, and these apertures are arranged in the tray with four types mounting hole;
[0118] Figure 80 has illustrated the state that is installed in the detachable locations in the tray with transparent view;
[0119] figure of Figure 81 has explained a kind of location and the fixing means when product is loaded onto on the tray;
[0120] Figure 82 is the front elevation of the state that is stacked of tray;
[0121] Figure 83 is the transparent view of tray, and the fixer fixed part that is arranged on the pallet sides has been described;
[0122] Figure 84 is the front elevation of fixer, and this fixer holds and fixing IC tag;
[0123] Figure 85 is the back view of fixer;
[0124] Figure 86 is the longitudinal sectional view of fixer;
[0125] Figure 87 is the scheme drawing that is used for the work of the mobile tray of arranging.
The specific embodiment
[0126] at length explains exemplary embodiment of the present invention below with reference to accompanying drawing.
[0127] transparent view of Fig. 1 shows, according to a state that the example product is packaged of in one embodiment of the invention a kind of packing device.Fig. 2 is the decomposition view of the schematic structure of packing device.
[0128] as depicted in figs. 1 and 2, a kind of packing device 101 according to the embodiment of the invention comprises: tray 102, this tray are that product 100 is installed to mounting base on it; Four pillars 103 are assembled to four corners of tray 102 and are provided with in upright mode; Top board (lid) 104 is installed on each pillar 103; With panel 107, be placed between each pillar 103.
[0129] be formed from a resin according to embodiments of the invention tray 102, forked element jack 102a is arranged on the forked element that is used for inserting the fork-shaped elevator in the tray.And, reserve the periphery of tray upper surface by the upper surface of depressing tray, recessed portion 102b is formed at the upper surface of tray, damper element 108 is arranged among the recessed portion 102b.Liner plate 106 is from the top assembling of damper element 108, so that when assembling liner plate 106, do not have diff-H between the upper surface of liner plate 106 and the upper surface of tray (peripheral upper surface).Therefore, thereby form the plane because the height of the height of the peripheral upper surface of tray and liner plate 106 upper surfaces matches each other, product can move and practicality also can improve easily when loading the product with castor.The assembled portion 102c that is used for fixing pillar 103 is arranged on the place, four angles of tray periphery.
[0130] shape of liner plate 106 covers the recessed portion 102b on the tray upper surface, and the upper surface of liner plate (product installation surface) forms the aspect that does not have uneven part.On the other hand, the rib (not shown) is arranged on the back of the liner plate opposite with the article installation surface with the state that protrudes, so that liner plate can not break, keeps predetermined amount of deflection with respect to the weight that is installed in the article on the liner plate 106 simultaneously.Has the intersection that forms along diagonal line in the shape of the rib of liner plate back in the place of the shank that product is installed (castor or similarly position), be used to the intensity that provides higher, product as shown in FIG. 1 is the same, a kind of imaging device is packaged in the chest, yet the shape of rib is parallel to four sides of liner plate periphery so that amount of deflection to be provided in other place.Because because the stress concentration that the bending of liner plate causes is at core, the stretched portion (not shown) is arranged on the core of liner plate 106 to meet with stresses.Stretched portion is configured to make the thickness of slab of the thickness of slab of stretched portion greater than other parts (peripheral part).In this example, tray 102 and liner plate 106 are made by identical materials (this material is a resin according to the present invention).When terminated the service life of tray 102 and liner plate 106, tray 102 melted with liner plate 106 together, and utilizes once more as regrown material.
[0131] damper element 108 in the recess 102b of tray 102 arranged according to the present invention is formed by foamed materials, utilize two types material, i.e. the material (high bubble content damper element) of material of low foam ratio (low bubble content damper element) and high foam ratio.Low foam damper element is arranged on the part by the product shank that will install (castor or similar position) weight, and high bubble content damper element is arranged on other parts.Therefore, vertical vibrating during about transportation, the weight that is applied on the liner plate 106 corresponding to the shank of product is absorbed by low bubble content damper element, and corresponding to the part between the product shank be applied to liner plate 106 weight since the bending of liner plate 106 absorbed by high bubble content damper element.Therefore, being delivered to the bump that is mounted product is weakened.
[0132] top board 104 is installed on the pillar 103, is installed in the top of the product on the liner plate 106 with covering.Top board 104 and corresponding pillar 103 removably are engaged with each other by the bonding part.As shown in Figure 3, the core 104a of top board is arranged to the state that projects upwards from peripheral part 104b, and core 104a is connected by hypotenuse 104c with peripheral part 104b.Because the core 104a of top board projects upwards from peripheral part 104b, therefore to compare with the situation that top board has a simple plane shape, intensity further is improved.
[0133] packing device 101 according to the present invention is constructed such that tray 102 can be stacked on the top board 104, therefore packing device 101 can pile up each other, and the shank 102d of tray 102 can pile up the peripheral part 104b that also can be installed in top board 104 and go up (Fig. 3 and Figure 12).The positioning unit (not shown) is arranged on the top board surface all around, with location tray 102 when tray 102 is installed to top board 104.Top board 104 also can be stacked on each other and go up.At this moment, because top board has in the outstanding shape of core, so the top board of downside can be put into the top board of upside, even top board 104 multistage piling up, top board 104 can not collapse yet.
[0134] pillar 103 comprises that cross-sectional plane is roughly L shaped first parts (upper supporting column) 103a and second parts (lower supporting rod) 103b, and pillar is formed and makes by with upper supporting column 103a and the lower supporting rod 103b length of regulating stacked on top of each other.Shown in Fig. 4 A, for each pillar among upper supporting column 103a and the lower supporting rod 103b is provided with a plurality of conjugate foramens 131, pillar 103 is (shown in Fig. 4 B) that form like this, promptly, the conjugate foramen 131 of two pillars is put together so that pillar 103 has predetermined altitude (length) and block 133 is fixed on the conjugate foramen 131, and block 133 is fixed cells.According to the present invention, four conjugate foramens 131 are set in upper supporting column 103a, three conjugate foramens 131 are set in lower supporting rod 103b.
[0135] Fig. 5 shows the section drawing of pillar 103, and block 133 is fixed to the state of pillar 103.Fig. 6 is the planar view of block 133.The transparent view of Fig. 7 shows the state that block 133 is fixed in pillar 103.
[0136] shown in Fig. 5,6 and 7, block 133 comprises two arms (pillar insertion unit) 133a and 133b.Bonding part 133c is arranged on the end of the arm 133a of a side, and this bonding part 133c engages with pillar in case stop block 133 comes off.Bonding part 133c is formed by the slit 133e of the end of the arm 133a of a side, and because of the elasticity of these parts can be crooked.The outer end of bonding part 133c hypotenuse outstanding (direction to another side arm 133b is outstanding) forms claw 133d.When block 133 inserted the conjugate foramen 131 of pillar 103, the hypotenuse of bonding part 133c was pushed down by pillar and bonding part 133c curves inwardly (towards arm 133a side).When bonding part 133c when the inside of lower supporting rod 103b is outstanding, the compressing that is produced by pillar is disengaged, thus and claw 133d engages with the inside face of lower supporting rod 103b and prevents that stop block 133 comes off.That is to say that bonding part 133c is driven on locking direction by the elasticity of block 133, and when block 133 is fixed on the pillar 103, can prevent reliably that stop block 133 comes off.
[0137] scheme drawing of Fig. 8 A and 8B has been explained the secure/separate operation of block.
[0138] cylindrical shape with hollow of the arm 133a of block 133 and 133b, the cylindrical space of arm is opened (as shown in Fig. 8 B) to the outer end face of block 133, thereby forms grip portion 133f.When pillar 103 is pulled down block 133, finger is placed on grip portion 133f goes up between finger, to arrest block 133, pull out block 133 from pillar, simultaneously with finger inwardly (direction that court unlocks) crimping close part 133c.Can be selectively, be used for the upside of joint 133g of connecting arm 133a and 133b and downside (being left side and right side) thereby can be controlled pulling it by finger at Fig. 8 B.The inside of joint 133g has rib structure, and rib structure is arranged to cross rib herein, so the weight saving of parts and guaranteed enough intensity.
[0139] on the other hand, corresponding to the arm 133a and the 133b of block 133, upper supporting column 103a and lower supporting rod 103b conjugate foramen 131 separately forms pair of engaging hole 131a and 131b, and being used for cross-sectional plane roughly is L shaped every lateral brace.Block 133 is inserted in the conjugate foramen 131 that is formed by hole 131a and 131b, and upper supporting column 103a and the lower supporting rod 103b with stack fixes and pins with block 133, thereby forms a pillar 103.
[0140] according to present embodiment, the hole 131a and the 131b that form conjugate foramen 131 separately spend on the limit that is arranged on separately with 45 respectively, with cross-sectional plane roughly is that L shaped upper supporting column 103a and each bight of lower supporting rod 103b are placed on therebetween, the arm 133a of block 133 and 133b are assembled to respectively in the hole 131a and 131b on the corresponding edge, thereby upper supporting column 103a and lower supporting rod 103b are locked to each other.
[0141] as shown in Figure 5, projection 134a and 134b (hereinafter 134a and 134b are collectively referred to as 134) are formed on the outside face of upper supporting column 103a and lower supporting rod 103b, and recessed portion 135a and 135b (hereinafter 135a and 135b are collectively referred to as 135) are formed on the inside face of upper supporting column and lower supporting rod.Projection 134 and recessed portion 135 be along the longitudinal extension of pillar 103, and be equipped with a plurality of with suitable spacing on the cross-sectional direction of pillar.According to present embodiment, roughly be on the long limit of L shaped pillar three projections 134 to be set at cross-sectional plane, a projection 134 is set on minor face.Also on cross-sectional plane roughly is L shaped long limit, three recessed portions 135 are set, a recessed portion 135 is set on minor face.Because the cooresponding projection 134 of lower supporting rod 103b will be assembled to the cooresponding recessed portion 135 of upper supporting column 103a, so upper supporting column 103a and lower supporting rod 103b just form integral body in the vertical slidably, thereby length (height of pillar) becomes adjustable.In other words, projection 134 and recessed portion 135 play the effect of slide rail.
[0142] in the projection 134 and recessed portion 135 that on upper supporting column 103a and lower supporting rod 103b, is provided with, three projections 134 on L shaped long limit and the projection 134a and the recessed portion 135a at recessed portion 135 centers, and projection 134a on L shaped minor face and recessed portion 135a, have the shape of dovetail.Therefore, when two projections and recessed portion assembled each other, these parts can not come off.Therefore, the upper supporting column 103a and the lower supporting rod 103b of stack assemble each other, therefore can slide in the vertical, but can be from not coming off each other.
[0143] as shown in Figure 4, the base portion 132 that inserts and be assembled to assembled portion 102c is arranged on the lower end of lower supporting rod 103b, wherein assembled portion 102c is arranged on four bights of tray.Pillar locking piece 124 is configured among the assembled portion 102c of tray, and the assembly opening (not shown) is arranged on the bight of the base portion 132 on the lower supporting rod 103b, and the pillar locking piece inserts in this assembly opening.
[0144] Fig. 9 and Figure 10 are partial enlarged drawings, show in detail the assembled portion 102c at place, 102 4 angles of tray.As shown in Figures 9 and 10, assembled portion 102c has roughly L shaped shape, roughly has L shaped pillar 103 corresponding to cross-sectional plane.On the wall of assembled portion 102c, two pairs of ribs 121 are arranged on the L shaped long limit of assembled portion 102c with outstanding state, and a pair of rib 121 is arranged on the minor face of assembled portion 102c.When pillar 103 (lower supporting rod 103b) is assembled to assembled portion 102c and is provided with in vertical mode, rib 121 nestles against the wall of the base portion 132 of lower supporting rod 103b from the outside, so that lower supporting rod 103b closely cooperates with assembled portion 102c and supported by assembled portion 102c.Assembled shaft 122 is provided with from the bottom with the bight of vertical mode at assembled portion 102c.Assembled shaft 122 is inserted in the assembly space 136 (Fig. 5) that lower supporting rod 103b bight forms, thereby lower supporting rod 103b closely is assembled among the assembled portion 102c and by assembled portion 102c and supports.Lower supporting rod 103b installs to assembled portion 102c reliably by rib 121 and assembled shaft 122, thereby pillar 103 is arranged in the tray 102 in vertical mode securely.
[0145] pillar locking piece 124 is assembled to retaining part 123 and is held in place in the outside in assembled portion 102c bight.Pillar locking piece 124 comprises lock pin 124a, and can slide in retaining part 123.The hole (not shown) is formed on the inwall of retaining part 123, and lock pin 124a can stretch out from this hole.As shown in Figure 9, when pillar locking piece 124 was shifted to the outside, lock pin 124a was drawn out of from retaining part 123, thereby the locking between lower supporting rod 103b and the assembled portion 102c is disengaged.As shown in figure 10, when pillar locking piece 124 is shifted to the inboard, lock pin 124a extend among the assembled portion 102c, and puts in the assembly opening (not shown) on the base portion 132 be arranged on lower supporting rod 103b, thereby lower supporting rod 103b is assembled part 102c locking (on tray 102).
[0146] Figure 11 is the mounting portion between pillar 103 and top board 104 and the cutaway view of lockout mechanism.As shown in figure 11, sliding part 111, promptly the pillar locking piece is held in place also and can be slided on left and right directions by top board 104.Lock pin 111a (left side) and 111a (right side) are arranged on the opposite side of sliding part 111 in outstanding mode, so that lock pin 111a (left side) can extend in the pillar assembled portion that is arranged in the top board 104.
[0147] on the other hand, the jack 137 of the lock pin 111a (left side) of sliding part 111 insertion is arranged on the last inwall of upper supporting column 103a.As shown in figure 11, after top board 104 being installed to that pillar 103 (upper supporting column 103a) is gone up and sliding part 111 being slid into the position shown in Figure 11, just lock pin 111a (left side) can be put in the assembly opening 137 on the upper supporting column 103a, and top board 104 just is locked into the top of pillar.
[0148] as shown in Figure 5, panel retaining part 138 keeps panel to protect the side of the product that will install by inserting panel, and panel retaining part 138 is respectively formed at upper supporting column 103a and the opposed end of lower supporting rod 103b on cross-sectional direction.When pillar 103 is arranged on the tray 102 in the setting mode, insert panel 107 between the corresponding pillar and fixed panel just can be installed in side, front or the back of the product on the tray 102 by panel protection.Figure 12 shows panel and is inserted between the pillar 103 by the fixing state of block 107a.In Figure 12, show the state that two packing devices 101 pile up.In this case, the tray of last packing device 101 102 is installed and is installed to down the top board 104 of packing device 101 and be positioned, therefore on packing device can not move.
[0149] swing of left and right directions is alleviated by pillar 103 and panel 107 in Figure 12.When top board 104 was installed on the pillar 103 that is assembled to tray 102, if do not use panel, because the weight of pillar 103a, center-of-gravity position can be shifted to the outside.Therefore, the position at the top of pillar is not fixed, and is difficult to make pillar to engage with the bonding part of top board.Like this, panel 107 just is inserted between the pillar can be with the location, top of pillar, thereby can make between pillar and top board 104 bonding parts and engage easily.
[0150] in the packing device 101 of this embodiment, because used two pillars 103, that is, and upper supporting column 103a and lower supporting rod 103b, the length of pillar 103 (highly) is adjustable, and the length of pillar 103 can and highly be set corresponding to the size of packaged and the product installed.Therefore, this packing device can be used for different products.
[0151] because the length (highly) of pillar 103 can be regulated in a plurality of steps and block 133 can lock-out state, so when length (highly) variation of pillar, the adjusting length (highly) of pillar can keep reliably.
Therefore [0152] because block 133 has two stop pins ( arm 133a and 133b), the stopping power in stop pin increases, and upper supporting column 103a and lower supporting rod 103b can be locked reliably.
[0153] in the conjugate foramen 131 on the pillar side of block 133 assemblings, on the hole 131a of the arm 133a of retainer (latch memeber) and 133b and respective side that 131b is separately positioned on pillar, thereby can roughly be that place therebetween in the bight of L shaped pillar with cross-sectional plane.Therefore, the arm 133a of retainer and 133b be respectively with respect to respective side locking, thereby roughly be that place therebetween in the bight of L shaped pillar 103 (103a and 103b) with cross-sectional plane.Therefore, even if the external force of applying (particularly transverse force) pillar and retainer also are difficult to move, and the connection power (stopping power) between pillar 103 and the block 133 also is held forcefully.Like this, the joint (stack) between upper supporting column 103a and the lower supporting rod 103b can be kept forcefully.
[0154] because anti-stop block 133 is arranged on the block 133 from the bonding part 133c that pillar 103 comes off, the connection power (engaging force) between pillar 103 and the block 133 can make things convenient for and obtain reliably.And, because can on locking direction, drive bonding part 133c, so can prevent reliably that stop block 133 comes off from pillar 103 by the elasticity of utilizing block 133.On the other hand, remove the position because can make bonding part 133c move (displacement) to engaging by the elasticity of utilizing block 133, so during the length of adjustable fixing 103, the operator is pressed onto bonding part 133c and engage removes the position and hold grip portion 133f or junction 133 and pulling it, and just can remove this joint easily.
[0155] in recycling and on-cycle packing device, need after being delivered to the user, collect product this device.During collection, in packing device 101 according to the present invention, the length of pillar 103 (highly) can reduce.In other words, when sending product, the pillar of two corbelings can be adjusted to the length corresponding to the product height.By removing block 133, the upper supporting column 103a and the lower supporting rod 103b that form pillar 103 just can relative to each other slide, and the length of pillar 103 just can be reduced to the length that is substantially equal to a pillar among upper supporting column 103a and the lower supporting rod 103b.And, according to present embodiment, because be assembled to the corresponding recessed portion 135 of upper supporting column 103a by corresponding projection 134 with lower supporting rod 103b, upper supporting column 103a and lower supporting rod 103b just can slide over each other, so its length can reduce, upper supporting column 103a and lower supporting rod 103b collection are fitted together simultaneously, are easy to carrying, have therefore reduced transport space and storage space.In addition, upper supporting column 103a and lower supporting rod 103b do not disconnect, and whole pillar 103 can be stored reliably.If fixed block 133, under the situation of the contraction in length of upper supporting column 103a and lower supporting rod 103b, not only pillar can remain on the state of shortening, and can prevent the wearing and tearing of stop block 133.
[0156] as shown in Figure 1, in the packing device 101 according to present embodiment, separator 114 is fixed on the pillar 103 suitably, and pillar 103 and the space of installing between the product are sealed to prevent shaking or moving of product.Separator 114 can be fixed on upper supporting column 103a or the lower supporting rod 103b.
[0157] Figure 13 illustrates the separator 114 that is fixed in pillar 103 (lower supporting rod 103b) of looking later from pillar 103.Figure 14 is the scheme drawing of the separator fixed part of looking from above.Shown in Figure 13 and 14, separator 114 comprises base portion 115 and liner 116.Column 115a (Figure 16) is installed is arranged on the back of base portion 115, the recessed portion 135a that column 115 is assembled to pillar 103 (upper supporting column 103a and lower supporting rod 103b) is installed with outstanding state, thus one of pillar suitable position fixing separator.It is the major diameter part that column 115a place is installed, and this large-diameter portion branch is assembled to the dovetail shape recessed portion 135a (Fig. 5) of the recessed portion 135 of pillar 103 (upper supporting column 103a and lower supporting rod 103b), thereby prevents that separator 114 from coming off.As shown in figure 15, separator 114 can fix by change of direction.Figure 15 shows along the state of the separator 114 of pillar 103 placements.
[0158] Figure 16 is the back view of base portion 115.As shown in figure 16, column 115a is arranged on base portion 115 with outstanding form back is installed.Two knock hole 115b and 115c that are used to locate liner 116 are formed on base portion 115.Knock hole 115b has the shape of keyhole.As shown in enlarged view, another knock hole 115c has at the summit of two semicircle intersections 115d and square opening 115e.
[0159] Figure 17 A, 17B and 17C are three lateral plans of liner 116., can stretch to shown in Figure 17 C as Figure 17 A thereby the main body 116a of liner 116 forms collapsed shape.Two lock pin 116b are arranged on the back (the installation surface side of base portion 115) of main body 116a with outstanding state.Lock pin 116b comprises substantial cylindrical part 116c and flat 116d.The end side of flat 116d is to giving prominence to and form the part 116e that prevents to come off.Insert a mouthful 116f and be arranged among the substantial cylindrical part 116c, insert a mouthful 116f be used for damper element for example pearl (beads) inject or insert in the main body 116a.Inserting a mouthful 116f is the vent window that is used to alleviate the bump on the product.
[0160] as reference Figure 16 explains, knock hole 115b and 115c are formed on the base portion 115 of separator 114.When liner 116 was installed on the base portion 115, as shown in figure 18, liner 116 tilted a little with respect to base portion 115, and the part 116e that comes off of preventing of a lock pin 116b (right side among Figure 18) is inserted into the knock hole 115b of base portion 115 on the liner 116.To outstanding, the part 116e that prevents to come off can be assembled to the rear side of base portion from the right-hand member of knock hole 115b to part 116e from the end side of flat 116d because prevent to come off.Therefore, the lock pin 116b of liner 116 opposite sides (left side among Figure 18) can be inserted into the recess 115e (with reference to the enlarged view among Figure 16) of another knock hole 115c on the bottom 115.In this state, liner 116 is pressing base portion 115, therefore the lock pin 116b on the liner 116 is assembled to knock hole 115b and 115c on the base portion 115.As shown in figure 19, thereby rotate when becoming parallel to each other when base portion 115 and liner 116, be formed on the part 116e that comes off of preventing on another lock pin 116b on the liner 116 (left side among Figure 19) and pinned by the bonding part 115f (Figure 18) of base portion 115.At this moment, Figure 19 right side is formed on the part 116e that comes off of preventing on the lock pin 116b and is also pinned by the back of base portion.Therefore, thus liner 116 is installed on the base portion 115 and forms separator 114.
[0161] shown in the enlarged view among Figure 16, because the summit 115d of two semicircle intersections is arranged among another knock hole 115c on the base portion, when liner 116 is installed on the base portion 115 and the substantial cylindrical part 116c of lock pin 116b is assembled to below semicircle among Figure 19 on the liner 116, because the existence of summit 115d, do not move (can not come off) on substantial cylindrical part 116c does not understand, therefore prevent that liner 116 from coming off from base portion 115 unintentionally.According to present embodiment, and, because lock pin 116b end separately constitutes the part 116e and engage with the back of base portion of preventing to come off on the liner 116, and can prevent reliably that liner 116 from coming off.
[0162] inside of retaining liner 116 be hollow the time, by filling for example pearl of damper element, can push down product effectively.Especially, be applied on the liner 116 as fruit product load, the distortion of liner can advantageously be suppressed.In liner 116, the left side forms the adjacent surface (product pressure surface) on the product among Figure 17 C.
[0163] Figure 20 is the transparent view of another kind of separator example.Separator 114B shown in Figure 20 comprises base portion 117 and liner 118.Liner 118 is folding, and liner 118 can launch, and shown in left figure, can fold, as shown at right.Separator according to the product size adjustment can be realized by folding or expansion liner 118, with the product coupling that will install.That part of structure that liner 118 will be installed on the base portion 117 is identical with that part of structure of separator 114.Damper element for example pearl can be filled in the liner 118.
[0164] Figure 21 A, 21B and 21C are three lateral plans of another separator example, are respectively lateral plan, planar view and back view by from top to bottom order.Figure 21 A comprises base portion 115C and liner 116C to the separator 114C shown in the 21C.Liner 116C is made by polypropylene according to present embodiment, as shown in back view, will insert the bonding part 116g of the assembly opening on the base portion 115C and 116h is arranged on liner with outstanding state back.By bonding part 116g and 116h being assembled to the assembly opening on the base portion 115C, just liner 116C can be snapped onto among the base portion 115C.Separator 114C in this example and the separator 114B among Figure 20 can form that separator 114 is such as explained above, can be supported rotationally with respect to pillar 103.
[0165] liner 116 of the separator of explaining referring to figs. 13 through Figure 19 114 comprises folded part, therefore has very big damping characteristics and good absorption of vibrations.Yet on the other hand, when buffering, the thickness of liner can be easy to just change.When packing device rocked because of vibration in when transportation, be applied on the liner 116 from the power (by rocking the horizontal force that causes) that product is installed.Therefore, the thickness with liner 116 of good vibration absorption changes, and exists the possibility that product roughly moves in the horizontal direction is installed.Especially, when packing device piled up as reference Figure 12 explains, as the fruit product parallel motion, stability will variation.Therefore, preferably use the separator 114C shown in Figure 21 A, 21B and the 21C as the separator of pushing down the lower part of product.
[0166] in the separator 114C of this example, liner is hard relatively parts, and because it does not have folded part, distortion is very little when absorbing vibration.Therefore, in order to suppress moving of product, separator 114C shown in Figure 21 A, 21B and the 21C is arranged on the lower position of product, and the separator with comfort cushioning characteristic 114 shown in Figure 14 is arranged on the top of product, therefore can locate product reliably when transportation and can suppress product because vibrate moving of causing.Especially, for example, in Fig. 2, two separators 114 are separately fixed at the position, above and below (though the separator 114 of back lower position is because panel 107 blocks and can not see) of pillar 103.Below separator 114 need be replaced by separator 114C in this example.
[0167] because the separator 114C in this example is hard a little parts, preferably makes separator 114C abut the installation product and have high-intensity part, reduce to minimum with the influence that will transport time bump.For example, when imaging equipment is mounted as product, preferably make separator 114C abut the surface of shell inner structure framework or metal sheet framework.
[0168] Figure 22 A comprises that liner 116 is used to push down the planar view of the stay of product.Figure 22 B comprises that liner 116 is used to push down the front elevation of the stay of product.As shown in Figure 22 A and 22B, liner 116 can be installed on the stay 105.Liner 116 is with identical to that liner that 17C explained with reference to figure 17A.The liner mounting portion 151 that is used to assemble liner 116 according to present embodiment is arranged on four places of stay 151.In 17C, liner 116 is installed in respectively on two liner mounting portions 151 of left end and right-hand member at Figure 17 A.Liner mounting portion 151 forms the recessed portion that is absorbed in from the side of stay, and the heart has with outstanding cylindricality be in pillar 152 that outstanding state is provided with and the projection 154 that forms on the opposite side of liner mounting portion 151 therein.The fixed guide portion 153 of Pear-Shaped or abdomen cydariform is formed on the middle position of pillar 152.Projection 154 is stretched out (being suspended in the outside) by the recessed portion of side in liner mounting portion 151 from stay and is formed.
[0169] when liner 116 is assembled to liner mounting portion 151, liner 116 tilts a little and presses to stay 105, so that the lock pin 116b on the liner 116 shown in Figure 17 A and the 17B is inserted in the recessed portion on the opposite side of mounting portion pillar 152.Then, the part 116e that comes off of preventing of a side chain pin 116b end is hooked to the inside of a lateral process.Rotate liner 116 then and make the part 116e that comes off of preventing of opposite side lock pin 116b end be hooked to the inboard of opposite side projection 154, make liner 116 be parallel to stay 105.Therefore, the substantial cylindrical part 116c of lock pin 116b engages with the center of fixed guide portion 153 on the liner 116, fixed guide portion 153 is arranged on the relative both sides of pillar 152, and the part 116e that comes off of preventing of lock pin 116b pushes down by the projection on the opposite side of mounting portion 154, thereby liner 116 is installed on the liner mounting portion 151.
[0170] at this moment, the fixed guide portion 153 of mounting portion is placed between the opposite face of substantial cylindrical part 116c of lock pin 116b on the liner 116, so liner 116 is fixed by stay 105 and kept.Simultaneously, the preventing of the liner 116 part 116e that comes off is pushed down from the outside by the projection 154 of stay, thereby prevents that liner 116 from coming off.
[0171] when liner 116 from the liner mounting portion 151 whens dismounting, can be from the mounting portion 151 pull down liner 116 by rotating liner 116.In Figure 22 A and 22B, liner 116 is assembled to four liner mounting portions 151 in two positions of relative end.Yet liner 116 can assemble optional liner mounting portion 151.
[0172] shown in Figure 23 A, the bond post 155 that is used for stay 105 is assembled to pillar 103 is arranged on the surface of stay 105 opposite ends with outstanding form.Kayser part (click clockportion) 155a is arranged to two side-prominent from bond post 155 upper and lowers.Bond post 155 is assembled to the recessed portion 135a (Fig. 5) of the pillar 103 (upper supporting column 103a and lower supporting rod 103b) with dovetail shape respectively.At this moment, because be provided with kayser part 155a, stay 105 is fixed to pillar 103 with being stabilized, so stay 105 is difficult to come off from pillar.
[0173] pin-and-hole 156 that inserted of the framework lock pin 157 shown in Figure 24 is formed on the center between the upper and lower sides bond post 155.Framework lock pin 157 comprises a head 157a and an axle 157b, and is fixing and can be in Figure 24 move between the latched position shown in the latch-release position shown in the solid line and the dotted line by pin-and-hole 156.Two major diameter parts 158 and 159 are formed on the centre portion of a 157b.The major diameter part 159 of head side prevents that as block lock pin from coming off from stay 105.The major diameter part 158 of most advanced and sophisticated side (point side) is assembled to the dovetail of the recessed portion 135a of pillar 103, so that stay 105 is locked into pillar 103.Though do not illustrate, the assembly opening of most advanced and sophisticated insertion point of the axle 157b of framework lock pin 157 is arranged on the correct position among the recessed portion 135a of pillar 103.The tip of the axle 157b of lock pin is assembled to assembly opening, and major diameter part 158 is assembled to the dovetail of recessed portion 135a, so that stay 105 is fixed on pillar 103 and is locked into pillar 103.
[0174] Figure 25 is the part birds-eye view, show stay 105 and be fixed in pillar 103, and the liner 116 that is assembled to stay 105 is pushed down the state of the side of product 100 with fixed product.By Figure 25, can recognize, thereby the tip of framework lock pin 157 is assembled to the inner space that reaches pillar in the assembly opening that is arranged on pillar 103 recessed portion 135a, the major diameter part 158 of most advanced and sophisticated side is assembled to the dovetail of recessed portion 135a, so that stay 105 is fixed on the pillar 103 and is locked into pillar 103.Thereby the side that also will be appreciated that liner 116 abuts the side of product 100 and pushes down product.
[0175] like this, when product was pushed down by the stay that is equipped with liner 116, the vibration meeting with respect to product during transportation was absorbed by liner 116 effectively.Yet,, wish that the distortion (distortion during weight application) of stay 105 is little from the angle that prevents that product from moving or excessively rocking.Equally, in each separator 114,114B and the 114C of above explanation, wish that also the base portion of liner assembling has small deformation when buffering.
[0176] explains according to present embodiment by the packing of 101 pairs of product/article of packing device and the operation of unpacking with reference to Figure 26 and 27.Figure 26 is a planar view and Figure 27 is the lateral plan of packing device 101.
[0177] when packaging product/article, removes the pillar 103 and the top board 104 of packing device from tray 102.Then product/article are installed on the tray 102.Length (this length can be conditioned in advance) corresponding to the height adjustment pillar 103 that product will be installed, four pillars 103 are assembled to the assembled portion 102c at place, four angles of tray, thereby pillar is arranged on the tray, panel 107 inserts between the pillars, thereby and the upper end of each pillar engage with the bonding part of top board 104 top board 104 be assembled on the pillar.Pillar 103 and tray 102 and pillar 103 and top board 104 are pinned by lockout mechanism separately.Separator 114 is fixed on pillar 103 suitably and installs between the product to prevent rocking or moving of product.Stay 105 is placed between the pillar 103.Liner 116 is assembled to stay 105 to prevent rocking or moving of product.Product can be stamped plastic bag and be used for protection or similar purpose.Basic packaging operation is finished like this.When heavy product or article are installed,, can use the fork-shaped elevator because the forked element jack is arranged in the tray 102.Thereby can regulate length because pillar 103 is made of upper supporting column 103a and lower supporting rod 103b, therefore can install and pack different product/article.
[0178] for the operation of unpacking, the locking between releasing top board 104 and the cooresponding pillar 103 is to remove top board 104, then from removing panel 107 between the pillar from pillar.And, remove the locking between pillar 103 and the tray 102, thereby remove pillar 103, to finish the basic operation of unpacking to pull out pillar 103 from assembled portion 102c.The removal of stay 105 or similar operation can be carried out in the suitable stage.After unpacking, separator 114 is placed in the pillar 103, shortens the length of pillar 103, thereby has reduced carrying work and reduced the space during storage when the collecting packing device in the warehouse.And the pillar 103 with two-part construction is integrally fixed, and can prevent that therefore upper supporting column 103a and lower supporting rod 103b disconnect.
[0179] though by the explaination instance interpretation the present invention, the present invention is not limited to this.
[0180] shape of pillar (strut member) and retainer (latch member) (block), structure etc. can change suitably.For example, projection 134 and recessed portion 135 can be formed on upper supporting column 103a and lower supporting rod 103b on the two.Yet, can be that projection 134 only is set on a side, and recessed portion 135 only is set on opposite side.In the example of being explained, projection is formed on the outside face of upper supporting column 103a and lower supporting rod 103b, and recessed portion 135 is formed on the inside face, but also may be opposite situation.Projection 134 can be arranged on the identical surface with recessed portion 135.
[0181] and, the length adjustment of pillar (strut member) and the number of times or the number of stages of width adjusting are chosen wantonly.The shape and the number that are used for assembling slidably the structure of two-piece type pillar (projection 134 and recessed portion 135 in this example) are also chosen wantonly.Suitable material can be used for each parts.The top plate can have gap or space, for example, can make the mesh that is made of resin.Between pillar and the top plate and the lockout mechanism between pillar and the tray be not limited to the example of being explained.Article by the packing device packing are not limited to imaging device, can be any article that can be installed on the mounting base (tray).
[0182] in example illustrated in figures 1 and 2, panel 107 is installed between the pillar 103.Yet panel 107 can not installed, shown in Fig. 2 B.
[0183] is used for the arm 133a of block 133 of adjustable fixing 103 length and the cylindrical shape that 133b (Fig. 4 is to Fig. 8) has hollow.Yet strengthening rib 133h can be arranged on the inside of arm 133a and 133b suitably, as shown in figure 29, thereby guarantee to insert or the intensity when pulling out arm, and the bump that produces by vibration when bearing transportation.
[0184] like this, the packing device that addresses the above problem comprises: mounting base, article are installed on this pedestal; The top plate, it is configured to be arranged on the described article that are installed on the described mounting base; And strut member, it supports described top plate; Wherein said strut member comprises first parts and second parts, and described first parts and described second parts cooperate each other slidably, so that the adjustable length of described strut member.
[0185] in the packing device according to present embodiment, the strut member of support, top plate comprises first parts and second parts, and first parts and second parts cooperate each other slidably, so that the adjustable length of described strut member.Therefore, different products can be installed and pack to the length (highly) that can regulate strut member corresponding to the size (highly) of the product that will install therefore.
[0186] because strut member has the roughly shape of L on cross-sectional plane, the intensity of strut member can improve.
[0187] first parts and second parts are mounted slidably the simple structure of the formula of being integral, and therefore reduce the parts expense.
[0188] because a plurality of projections and recessed portion correspondingly are arranged on first parts and second parts, first parts and second parts can accurately be worked in coordination, thereby can slide.
[0189] because at least a portion projection and the recessed portion of a plurality of projections and recessed portion form the dovetail shape, first parts and second parts can prevent to come off, and first parts and second parts are fixing slidably simultaneously.
[0190] and, because be provided with the fixed cell that first parts and second parts is fixed on the desired location, so the length of strut member (highly) can be set to Len req.
[0191] length of strut member (highly) can adjusted stepwise, and the operator can regulate length at an easy rate.
[0192] because fixed cell comprises that two are inserted arm, and the assembly opening that the insertion arm inserts respectively is separately positioned on first parts and second parts, fixes reliably so first parts and second parts are inserted arms by two.
[0193] and, because two of fixed cell insert arms and insert respectively and be assembled on the L shaped respective side, the intersection point of the L shaped dual-side of first and second parts is placed therebetween, so first parts and second parts are fixed reliably.Especially, even from side or from the bevelled direction application of force during to strut member, fixed cell also is difficult to move, and is difficult to come off.In addition, cross-sectional plane is that the first and second L shaped parts are difficult to distortion (this distortion makes L shaped opening).
[0194] because the bonding part and first or second part bonding of fixed cell, so fixed cell is prevented from coming off from strut member.Guaranteed that enough intensity has reduced the weight of fixed cell simultaneously again.Can guarantee that also fixed cell inserts the intensity of arm.
[0195] because is provided with the grip portion (hplding part) that is used for when pulling out fixed cell, controlling fixed cell, so fixed cell is pulled out easily.
[0196] and, lockout mechanism locks onto mounting base with strut member, strut member can be prevented from coming off/deviating from from mounting base.
[0197] strut member can closely be arranged on the mounting base in vertical mode.
[0198],, the side of product can be protected by panel so being installed because panel is fixed in vertical mode and is arranged between a plurality of strut members of mounting base.
[0199] because the article casting die (separator) that is used to push down the product that is installed on the mounting base is fixed on strut member, thus rocking or moving of product be prevented from, thereby prevent to damage product.
[0200] and, because the product that causes of vibration moves and can be suppressed reliably, can realize the location of high universalizable during transportation, and no matter the size of product how.Product can be prevented from impaired.Corresponding to product, rotate the article casting die and be located in place.
[0201] and, collect or during the storage package device, the article casting die can be stored in the inboard of strut member outer wall, so the article casting die does not constitute burden.
[0202] because the article casting die is to be made of base portion and the liner that is installed on the base portion, liner can be pushed down product and can not damage product.
[0203] stay is fixed between the strut member pushing down the installation product, thereby prevents rocking or moving of product, therefore prevents that product is impaired.The liner that is installed on the stay can be pushed down product and not damage product.
[0204] because a plurality of liners mounting portion is arranged on the stay, liner can be installed in place and go up.
[0205] because liner can be installed in the optional position of liner mounting portion, so liner can be installed in place corresponding to the product that will install.
[0206] because liner is collapsible (retractable), therefore, can push down product corresponding to the product of different size.
[0207] because liner can fold or launch, so the size of liner (thickness) is easy to change to adapt to different products.
[0208] because liner can be dismantled from base portion or stay, changes so work as damaged pads or be easy to when breaking.
[0209] because be provided with and prevent that liner from preventing the part that comes off from what base portion or stay came off, liner can be owing to coming off because of carelessness.
[0210] because damper element is filled in the liner, so liner can be pushed down product effectively, even product is very heavy.
Moving of the product that produces owing to vibration when [0211] transporting can be suppressed, thereby can locate reliably.
[0212] because the bonding part that is used to make stay and support engages is provided, so stay is easy to be assembled to strut member.
[0213] because be formed in the bonding part of stay with the lock part branch that engages of dovetail on being arranged on strut member, so thereby stay is easy to be fixed to strut member to be positioned, and stay is difficult to come off.
[0214] because is provided with the stay fixed part that is used for stay is fixed to strut member, so the stay fixed part is prevented from coming off from strut member.
[0215] and, the stay fixed part is easy to be fixed to strut member, the stay fixed part can be prevented from coming off.
[0216] explains an alternative embodiment of the invention with reference to the accompanying drawings.
[0217] transparent view of Figure 30 shows, and according to a state that product is packaged of in one embodiment of the invention a kind of packing device, Figure 31 is the decomposition view of the structure of packing device.
[0218] as Figure 30 and shown in Figure 31, comprise according to a kind of packing device 201 of the embodiment of the invention: tray 202, this tray are the mounting bases that product 100 is installed on it; Four pillars 203, they are assembled to four corners of tray 202; Top board (lid) 104, it is installed on each pillar 203.Pillar 203 is strut members of roof supporting 204.
[0219] according to embodiments of the invention, tray 202 is formed from a resin, and forked element jack 202a is arranged among the tray, is used for inserting the forked element of fork-shaped elevator.And, reserve the periphery of tray upper surface by the upper surface of depressing tray, just make recessed portion 202b be formed on the upper surface of tray, damper element 205 is arranged among the recessed portion 202b.Liner plate 206 is from the top assembling of damper element 205, so that when assembling liner plate 206, do not have diff-H between the upper surface of liner plate 206 and the upper surface of tray (peripheral upper surface).Therefore, thereby form the plane, but product can move easily and workability also can improve when loading the product with castor because the height of the height of the peripheral upper surface of tray and tray 206 upper surfaces matches each other.The assembled portion 202c that is used for fixing pillar 203 is arranged on the place, four angles of tray periphery.
[0220] shape that has of liner plate 206 covers the recessed portion 202b on the tray upper surface, and the upper surface of liner plate (product installation surface) forms the aspect that does not have uneven part.On the other hand, the rib (not shown) is arranged on the back of the liner plate opposite with the article installation surface with the state that protrudes, and keeps predetermined amount of deflection with respect to the weight that is installed in the article on the liner plate 206 simultaneously so that liner plate can not break.Has the intersection that forms along diagonal line in the shape of the rib of liner plate back in the place of the shank of the product that will install (castor or similarly position), higher intensity is provided, product as shown in Figure 30 is the same, a kind of imaging device is packaged in the chest, yet the shape of rib is parallel to four sides of liner plate periphery so that amount of deflection to be provided in other place.Because because the stress concentration that the bending of liner plate causes is at core, the stretched portion (not shown) is arranged on the core of liner plate 206 to meet with stresses.Stretched portion is set so that the thickness of slab of stretched portion greater than the thickness of slab of other parts (peripheral part).In this example, tray 202 and liner plate 206 are made by identical materials (this material is a resin according to the present invention).When terminated the service life of tray 202 and liner plate 206, tray 202 melted with liner plate 206 together, and utilizes once more as regrown material.
[0221] damper element 205 in the recess 202b of tray 202 arranged according to the present invention is formed by foamed materials, utilize two types material, i.e. the material (high bubble content damper element) of material of low foam ratio (low bubble content damper element) and high foam ratio.Low foam damper element is arranged on the part by the product shank that will install (castor or similar position) weight, and high bubble content damper element is arranged on other parts.Therefore, vertical vibrating during about transportation, the weight that is applied on the liner plate 206 corresponding to the shank of product is absorbed by low bubble content damper element, and corresponding to the part between the product shank be applied to liner plate 206 weight since the bending of liner plate 206 absorbed by high bubble content damper element.Therefore, being delivered to the vibration that is mounted product is weakened.
[0222] in the tray of routine, because the article that are packaged individually in the cardboard box are packed simply, only be provided with thick installation surface and bear the weight of article, when the such product of imaging device for example is installed, the weight of product is concentrated the shank that is applied to product, and this structure is not taken the collision of product into account.Therefore, when transporting and sending the such product of imaging device for example, need to strengthen product structure or provide pooling feature, this vertical vibrating when bearing transportation to product self with conventional tray.Yet this product structure or pooling feature be not worth aspect the use of product after transportation, therefore need a useless cost.On the other hand, in the packing device 201 according to present embodiment, product can betransported and send, and prevents that simultaneously product is damaged, and needn't strengthen its structure.
[0223] pillar 203 comprises that cross-sectional plane is roughly L shaped first parts (upper supporting column) 203a and second parts (lower supporting rod) 203b, and pillar forms like this so that by with upper supporting column 203a and the lower supporting rod 203b length of regulating stacked on top of each other.Promptly, for each pillar among upper supporting column 203a and the lower supporting rod 203b is provided with a plurality of conjugate foramen (not shown), the height of pillar 203 can be regulated like this, that is, the conjugate foramen with two pillars combines so that pillar 203 has predetermined height (length) and the retainer (not shown) is assembled to these conjugate foramens.Each pillar 203 is assembled to the assembled portion 202c of the upper surface corner that is arranged on tray 202, and is provided with in vertical mode on tray.
[0224] top board 204 is installed on the pillar 203, is installed in the top of the product on the liner plate 206 with covering.Top board 204 and corresponding pillar 203 removably are engaged with each other by the bonding part.Shown in figure 32, the core 204a of top board is arranged to the state that projects upwards from peripheral part 204b, and core 204a is connected by hypotenuse 204c with peripheral part 204b.Because the core 204a of top board projects upwards from peripheral part 204b, therefore to compare with the chest that top board has a simple plane shape, intensity further is improved.
[0225] packing device 201 according to the present invention is constructed such that tray 202 can be stacked on the top board 204, so packing device 201 can pile up each other, and the shank 202d of tray 202 can pile up and can be installed on the peripheral part 204b of top board 204.Positioning unit (204b, the back will be explained) is arranged on the top board surface, with location tray 202 when tray 202 is installed to top board 204.Top board 204 also can be stacked on each other and go up.At this moment, because top board has the shape of stretching, so the top board of downside may be fitted to the top board of upside, even top board 204 can multistage piling up and top board 204 can not collapse.
[0226] Figure 33 is the birds-eye view of top board 204.Figure 34 is the upward view of top board 204.Shown in Figure 33 and 34, a plurality of strengthening groove 205a, 205b and 205c are formed on the upper surface of top board 204.Top board 204 according to present embodiment is formed from a resin, and has 4 millimeters thickness, and each strengthening groove 205a, 205b and 205c have 20 millimeters the degree of depth.Four sides that strengthening groove 205a is parallel to top board extend (hereinafter referred to as " parallel slot "), and strengthening groove 205b connects four angles (hereinafter referred to as " skewed slot ") of top board with the diagonal way setting.Strengthening groove 205c is arranged on the peripheral part 204b (hereinafter referred to as " circumferential groove ") of top board.About the parallel slot 205a according to present embodiment, 5 parallel slots extend to the left and right, and 5 parallel slots extend at vertical direction, are provided with 10 parallel slots altogether.About skewed slot 205b, four angles that two grooves connect top board are set altogether.Circumferential groove 205c is arranged on each peripheral part 204b of top board, is provided with 4 circumferential groove altogether.Top board 204 according to present embodiment is formed from a resin, and as shown in figure 34, each strengthening groove 205a, 205b and 205c are formed by resin molding system, makes that the groove (recessed portion) on the cover top surface protrudes (thereby forming projection) to the rear surface of top board.
[0227] parallel slot 205a is set up as explained above.About its arrangement, if the width of the core 204a of supposition top board 204 is 100%, the end of the position distance center part 204a of each parallel slot 205a setting is 12.5%, 27% and 50% so.Therefore, horizontal parallel groove 205a and vertical parallel slot 205a are separately positioned on center (at 50% place of core 204a width), and one is horizontal one is vertical direction, and intersects each other with the right angle in the center of top board 204.Other 8 parallel slots are arranged on the outside of center parallel slot with good balance.If top board 204 is square or rectangle, two skewed slot 205b that connect 204 4 angles of top board must intersect each other in the center of top board, and intersect at center and two parallel slot 205a of top board.Parallel slot 205a and circumferential groove 205c act on the warpage of top board outer rim and the bending of core effectively, and two skewed slot 205b act on the distortion of whole top board effectively, therefore prevent the distortion and the bending of top board.
[0228] reinforcing section 206 is arranged on the place that each strengthening groove 205a, 205b and 205c intersect each other.Reinforcing section 206 is arranged to the projection in the strengthening groove 205.Yet as shown in figure 34, reinforcing section 206 forms the recessed portion of sagging in the strengthening groove 205, thereby forms the projection of being seen from behind.The upper surface of reinforcing section 206 (surface upper surface) forms the surface co-planar with the core 204a of top board 204.If strengthening groove 205a, 205b and the 205c place of intersecting each other that part of remains a groove, the intensity of intersection just reduces so.Yet,,, just can prevent strength retrogression in the intersection because reinforcing section 206 is arranged on the part that strengthening groove 205a, 205b and 205c intersect each other according to present embodiment.The reinforcing section that is arranged on the top board center that four strengthening grooves (two parallel slot 205a and two skewed slot 205b) intersect each other is bigger than other reinforcing section.Reinforced wall 207 is set, its middle part between the reinforcing section 206 of each strengthening groove 205a, 205b and 205c.Yet, because in peripheral part 205c, do not intersect, thus reinforcing section 206 is not set, and reinforced wall 207 is arranged in the groove with suitable spacing.The intensity of groove increases because of reinforced wall 207.
[0229] a plurality of strengthening ribs 208 are arranged on the back of top board with suitable spacing.Strengthening rib 208 is provided with to the sloping portion 204c of top board from outermost parallel slot 205a.A plurality of strengthening ribs 209 also are arranged on the peripheral part 204b of top board with suitable spacing.
[0230] in the packing device 201 according to present embodiment, because strengthening groove 205a, 205b and 205c are set to the reinforcing section of top board 204, the intensity of top board 204 is compared with conventional packing device greatly to be increased.Because strengthening groove 205a, 205b and 205c as reinforcing section form from the groove of the outside of top board 204 recessed (protruding in the back), the cross-sectional area of top board increases, and top board has the intensity higher than the intensity of the straight rib of routine.And, because be provided with a plurality of reinforcing sections, for example: as 10 parallel slot 205a of strengthening groove, 2 skewed slot 205b and 4 circumferential groove 205c; Be arranged on the reinforcing section 206 of strengthening groove infall; Be arranged on the reinforced wall 207 in the strengthening groove; With the strengthening rib 208 and 209 that is arranged on the top board back, packing device 201 has high strength.
[0231] in the palletizing device of routine, do not imagine at lid (top board) and go up the installation article, so the intensity of lid is little.Therefore, when on the lid at the packing device of routine article being installed, thereby lid can conflict by upper surface crooked and product, so product may damage or break.Yet, in packing device 201 according to present embodiment, because the intensity of top board 204 is enough high, for example, when the packaged device 201 of imaging equipment is packed and is transported and sends, selectable unit and consumptive material with product can be installed on the top board 204, so selectable unit and consumptive material can transport and send with product.
[0232] in addition, because the intensity of top board 204 is enough high, big gap (the in the vertical direction vibratory magnitude only needs the gap that forms during corresponding to the product jerk value, corresponding to transportation) need not arranged between the upper surface of the product on being installed in tray 202 and top board, volume when therefore having reduced transportation and storage, and improved transportation, send and efficiency of storage.
[0233] and, therefore because the intensity of top board 204 is enough high, the packing device 201 according to present embodiment can be with piling up that product is mounted in stable conditionly.Therefore, packing device 201 is used to reduce the storage area in warehouse etc. and improves conveying efficiency useful.
[0234] as shown in figure 34, the pillar bonding part 210 that is used for form brace 203 is formed on the place, four angles of top board 204 back.Be assembled to pillar bonding part 210 by the upper end with pillar 203, its back from top board is seen as recessed portion, and top board 204 just is installed on the pillar 203.According to present embodiment, be provided with the fixed mechanism that is used for fixing pillar 203 and top board 204.In this fixed mechanism, the every end of sliding part 211 two circumferential groove 205c opposite ends that is arranged on top board 204 sides is provided with one (being provided with four sliding parts altogether), and these two circumferential groove 205c are arranged on two among four circumferential groove 205c among the top board 204 peripheral part 204b.Sliding part 211 is slidably disposed on the longitudinal direction of the groove side of circumferential groove 205c, is positioned at the opposite end of circumferential groove 205c, and preventing of preventing that sliding part from coming off from the groove part (not shown) that comes off is formed on circumferential groove 205c side.According to present embodiment, the opposite end of circumferential groove 205c of being arranged to reinforcing section is used for the sliding part 211 of fixation locking mechanism slidably also as shell.
[0235] whole circumferential groove 205c or circumferential groove 205c have tapered cross-section or semi-circular section (shape that top (open surfaces) is wideer than the bottom) in the shape of that part of formation that sliding part 211 places are set, and the cross-sectional plane of sliding part 211 preferably forms tapered cross-section or semi-circular section.Therefore, when sliding part 211 is arranged on circumferential groove 205c, be convenient to insert sliding part 211, thereby improved workability.
[0236] Figure 35 is the mounting portion between pillar and the top board and the section-drawing of lockout mechanism.Figure 36 is the partial enlarged view of the upper surface of top board 204, shows the parts of latch-up structure top board side.Shown in Figure 35 and 36, in sliding part 211, cylindrical part 211a (L) and 211a (R) are arranged on the opposite end of case shape part 211b with outstanding form, and the case shape partly is roughly rectangular shape and its upper surface has opening.Bonding part 211c is arranged on the core of case shape part 211b at longitudinal direction, and is outwards outstanding with the opposite side from case shape part 211b.
[0237] on the other hand, in the circumferential groove 205c that is provided with sliding part 211, on the wall of the longitudinal direction of its outer end and on the surface of reinforced wall 207 opening being set, so that cylindrical part 211a (L and R) can stretch out.Lock pin 212 is configured to the semicircle form outstanding from vertical wall of circumferential groove 205c, corresponding to the bonding part 211c of sliding part 211.Sliding part according to present embodiment is formed from a resin.Therefore, when along circumferential groove 205c vertically suppress sliding part 211 time, bonding part 211c engages and is pushed down with lock pin 212, has the case shape part 211b elastic deformation of the upper surface of opening, bonding part 211c also shifts to opposite side through lock pin 212.
[0238] when in the circumferential groove 205c of sliding part 211 at Figure 35 during sway, shown in Figure 35 and 36, when sliding part 211 has moved on to the left end of circumferential groove 205c, the left-interface of bonding part 211c and lock pin 212 rather than with its center partial engagement, sliding part 211 remains on latched position, and wherein the left cylindrical part 211a (L) among Figure 35 protrudes from the wall of circumferential groove 205c.When sliding part 211 moves on to the right side of circumferential groove 205c, bonding part 211c engage with the right side of lock pin 212 rather than with its center partial engagement, sliding part 211 remains on the latch-release position, and in this latch-release position, the right cylindrical part 211a (R) among Figure 35 stretches out from reinforced wall 207.In this latch-release position, the left cylindrical part 211a (L) among Figure 35 is in the state that is pulled in the circumferential groove 205c.
[0239] because the every end of sliding part 211 in circumferential groove 205c opposite end is provided with one, Figure 35 with 36 in the structure and the operation of opposite side (right side) be identical, though about relation on the contrary.Therefore, make sliding part 211 be maintained at latched position or latch-release position (, sliding part 211 being set) by mobile sliding part 211 in circumferential groove 205c in the outermost of circumferential groove 205c.
[0240] as shown in figure 35, the patchhole that the cylindrical part 211a of sliding part 211 inserts (not having the Reference numeral indication) is arranged on the inwall on pillar 203 tops, when sliding part 211 moves on to latched position, cylindrical part 211a is inserted in the patchhole of pillar 203, therefore can prevent that top board 204 from coming off on the top of pillar 203.On the contrary, sliding part 211 is moved on to the latch-release position, cylindrical part 211a pulls out from the patchhole of pillar 203, therefore top board 204 is removed from pillar 203.The display unit 213 that is used to refer to the direction that locks with sliding part 211 releasing top boards is arranged among the peripheral part 204b of top board 204, and top board 204 is positioned at the outside of circumferential groove 205c, and sliding part 211 is arranged among the circumferential groove 205c.
[0241] Figure 37 is arranged on the enlarged view of the strengthening rib of top board 204 peripheral inboards.As shown in figure 37, horizontal component 209a and wall 209b are formed in the strengthening rib 209.When top board 204 is stacked on when going up each other, or when top board 204 is stacked on the tray 202 in storage or similarly the time, the horizontal component 209a and the wall 209b that are arranged in the strengthening rib 209 become the bonding part, engage with bight on top board 204 upper surfaces or the bight on tray 202 upper surfaces.Because horizontal component 209a and wall 209b are provided with as the bonding part, when top board 204 is stacked on when going up each other or top board 204 when being stacked on the mounting base, two parts can closely pile up.
[0242] as shown in figure 38, engage projection 217 and be arranged on the rear surface of top board 204, to engage the strengthening groove 205a of top board 204.When top board is stacked on when going up each other, no problem during the collecting packing device in transit if it is little to pile up number, as long as the sloping portion (Figure 34) of the strengthening rib 208 by lip-deep sloping portion 204c of top board (Figure 32) and top board back positions.Yet when piling up number when increasing as shown in figure 39, position that might the opposite end is because adding up of little skew (a) and skew (na) too much between the lowermost level and the superlative degree between the plate of top.If the horizontal vibration when transportation is big, uppermost top board wigwag motion very big (na+na) concentrates on the normality position, and therefore the top board that piles up can cave in.
[0243] yet, the joint projection 217 that is arranged on top board 204 rear surfaces is assembled to strengthening groove 205a, even when big horizontal vibration takes place, multistagely be stacked on the caving in of top board 204 of going up each other and just can be prevented reliably.Even the departing from greatly of amplitude peak 2na (displacement) as shown in Figure 39 takes place in the top board that piles up, top board can be fixed by bonding part and the strengthening groove 205a that joint projection 217 forms, and therefore, coming off of uppermost top board just can be prevented from.
[0244] engaging projection 217 is configured to from the strengthening groove bottom of strengthening groove 205a opposite end outstanding.In its opposite end the strengthening groove 205a that engages projection 217 places is set and is placed in lateral middle among Figure 40 A, the joint projection 217 that is arranged on strengthening groove 205a opposite end, middle part is set at the front-end and back-end of top board among Figure 33.Therefore, engage strengthening groove 205a that projection 217 is assembled to place the horizontal middle part of Figure 33 and before and after extend (vertical direction of Figure 33).Engage the bonding part 218 that projection 217 is assembled to middle part strengthening groove 205a, a short part on another strengthening groove 205a that this bonding part is separated by two side direction strengthening groove 205a in nearside and distally, described another strengthening groove 205a is in the transversely extension of Figure 33.
[0245] position that engages projection 217 being set is the outermost edge (opposite end, front and back among Figure 33 and the opposite end, the left and right sides among Figure 38) of top board 204 middle part 204a (Figure 32).Because the jerk value of the installation product that vibration causes, the position that engages projection 217 be set be the position that projection herein can not disturb or conflict product according to when transportation.Therefore, for example, when the product that is installed on the packing device is the imaging device of duplicator and so on, automatic document feeder (ADF) places the topmost of imaging device, be arranged in the position that is lower than ADF by engaging projection 217, be about to engage rear portion (part of drive system or similar system normally is set) that projection 217 is arranged on imaging device the place ahead operating panel, imaging device or two sides print unit on the imaging device side and manual pallet part on the position, can prevent to disturb the product of installation.
[0246] engaging projection 217 comprises, shown in Figure 40 B, the first lock pin 217a that departs from corresponding to left and right directions (with the restriction displacement of top board 204 on left and right directions) in the drawings, with the second lock pin 217b (with the displacement of restriction top board 204 on fore-and-aft direction) that (fore-and-aft direction among Figure 33) is arranged on the first lock pin 217a both sides that departs from corresponding to vertical direction among the figure, second lock pin is arranged on the opposite side of the first lock pin 217a.
[0247] because can causing on the first lock pin 217a, side to side vibrations applies power, shown in Figure 40 B, so thereby reinforcing section 217c is set prevents that to connect the first lock pin 217a in its both sides first lock pin from being decreased.Therefore, from the rear surface of top board, engage the shape that projection 217 forms roughly " H ".
[0248] when top board 204 piles up on each other, above the lower surface of top board periphery contact with the upper surface of the periphery 204b of top board (Figure 32) and mounted thereto.From the end of the core 204a of top board to the set tiny irregular part of the upper surface of sloping portion 204c and peripheral part 204b as deviation preventing part 219 (illustrating with thick line Figure 38).As shown in Figure 41, deviation preventing part 219 (illustrating with hatching) is around the periphery setting of top board 204.Deviation preventing part 219 can have great friction coefficient by sticking, and (for example, rubber) parts form, thereby replace tiny irregular part.By this deviation preventing part 219 is set, can prevent top board 204 departing from when over each other piling up, therefore prevent that top board from departing from the horizontal direction each other greatly.
[0249] strengthening rib 209 (Figure 37), joint projection 217 and assembled portion 218, and deviation preventing part 219, constitute the structure that prevents the top board dislocation on each other when top board 204 piles up, these parts or part can individually be provided with, also can a plurality of structures in conjunction with setting.For example, strengthening rib 209, joint projection 217 and assembled portion 218 can engage, engage to divide 217 and assembled portion 218 and deviation preventing part 219 can in conjunction with, strengthening rib 209 and deviation preventing part 219 can engage, and maybe can be provided with to prevent all parts of departing from.
[0250] in Figure 33, localization part 204d is arranged on the middle part of top board 204 upper surfaces when piling up tray 202 on top board 204.Figure 42 is the enlarged view of localization part 204d.Thereby localization part 204d abuts the wall (inwall) of tray shank locate tray when tray 202 is placed on the top board 204.In four sides (four surfaces) of top board localization part 204d is set and just can firmly locatees tray.Therefore, when tray 202 piled up on top board 204, tray can not shift out the position of oneself, thus the storage of tray and the transportation can carry out in the mode of piling up.Figure 43 shows tray 102 and is stacked on state on the top board 204.Figure 44 shows the state that packing device 201 piles up, though the top of higher level's pillar 203 has been omitted.As shown in figure 44, side plate 215 can be installed between the pillar 203.Side plate 215 can be installed on other three (not shown) to protect packaged product.Side plate 215 shown in Figure 44 has short length, and its underpart is open.Yet the size of side plate can be the size that covers the whole surface between tray 202 and the top board 204.
[0251] in recycling circulation packing device, need be after product be delivered to the user collecting packing device.At this moment, in order to effectively utilize packing device, need to obtain and store the information of the packing device that is using, and take measures to utilize this packing device again according to this information.Therefore, in the packing device 201 according to present embodiment, as shown in figure 34, be provided with the IC tag 220 as the information storage unit, it is placed in the middle part of both sides, top board 204 rear surface.IC tag 220 is fixed in fixer bearing 216 by fixer 221, and as shown in figure 45, fixer bearing 216 is on the strengthening rib that is arranged on top board 204 rear surfaces.According to present embodiment, when two IC tag 220 were fixed on the top board 204, only an IC tag just can work.On IC tag 220 as the information storage unit, as an example, the product information (information of packaged products) when date manufactured, frequency of utilization, the use of having write down packing device 201, want packaged product information (type of product that can be packaged etc.), send destination, the person of sending, environment for use, location information etc.
[0252] Figure 46 shows the IC tag 220 that is stored in the fixer 221.Fixer 221 is included in the groove that is used to store IC tag 220 between two long side 221a that face with each other and the 221d.Presumptive area among Figure 46 on one of long side 221a right-hand member is a free end, and lock pin 221b is formed on its end.Thereby compression set part 221c is formed on the upper end at long side 221a middle part to be extended on the upper surface of storage groove.Be storage IC tag 220 in the storage groove of fixer 221, the free end of the long side 221a of the fixer that is formed from a resin is outwardly-bent, and insert towards left on IC tag 220 right-hand from Figure 46, is stored in and stores in the groove.When unclamping the free end of long side 221a, because the elasticity of resin material, lock pin 221b turns back to initial position, and the end of IC tag 220 is pushed down to prevent that IC tag from coming off.At this moment, thus the upper surface of IC tag 220 pushed down by compression set part 221c and prevent that IC tag from coming off.The bottom that the bottom of IC tag 220 is not demonstrated by fixer 221 (bottom of storage groove) is fixing.As shown in figure 47, fixed part 221e of opposite end by will being formed on another long side 221d is installed on the fixer bearing 216 on the strengthening rib 208 that is formed on top board 204 rear surfaces, just the fixer 221 of storing IC tag 220 can be assembled to top board 204.Canned data can be read in non-contacting mode from IC tag 220, in the agency of factory, warehouse or wholesale distribution, can read this information easily when transportation or collecting packing device, and this information is used for the management of packing device 201.
[0253] explanation now is according to the packing and the operation of unpacking of 201 pairs of product/article of packing device of present embodiment.When packaging product or article, the pillar 203 and the top board 204 of packing device are removed from tray 202.Product/article are installed on the liner plate 206 of tray 202 then.Pillar is assembled to the assembled portion 202c of tray 202 to set pillar on tray, and the upper end of each pillar engages with the pillar bonding part 210 (Figure 34) of top board 204, thereby top board 204 is installed on the pillar.The sliding part 211 of lockout mechanism moves to latched position, thereby pins top board 204 and each pillar 203.Separator 214 (Figure 30) is fixed on pillar 103 suitably and installs between the product to prevent rocking or being shifted of product.If necessary, slide plate 215 (Figure 44) is installed between the pillar.Product can cover with plastic bag etc. and be used to protect product.So just finished basic packaging operation.When heavy product or article are installed,, therefore can use the fork-shaped elevator because in tray 202, be provided with the forked element jack.
[0254] about the operation of unpacking, the sliding part 211 of lockout mechanism moves on to the latch-release position to remove the locking between top board 204 and each pillar 203.Then top board 204 is removed from pillar, pillar 203 is pulled out and is removed from the assembled portion 202c of tray 202, thereby finishes the basic operation of unpacking.Removing separator etc. can carry out in the suitable stage.
[0255] in packing device 201, because the intensity of top board 204 is enough high, so have the annex that is placed on the top board or the product of consumptive material can betransported or store according to present embodiment.For example,, follow the selectable unit of product and consumptive material can be installed on the top board 204 and betransported or store, therefore improved conveying efficiency when the packaged device 201 of imaging equipment during as the packing of product.In addition, can transport or store with product, therefore realize making product and annex to transport together and store corresponding to the selectable unit and the consumptive material of product.
[0256] and, because the intensity of top board 24 is enough high, the upper surface of packaged products and the wasted space between the top board 204 to be reduced as much as possible, the volume when therefore having reduced transportation and storage, the efficient when having increased transportation, send and having stored.
[0257] Figure 48 is the external view of the packing device of another embodiment according to the present invention, and it utilizes four wall spares to come supporting baffle 204 as strut member.
[0258] in packing device shown in Figure 48 301, four sidewall panelinies 303 are installed on the tray 202, and are provided with in vertical mode, and top board 204 is installed on the sidewall paneling 303 and by sidewall paneling 303 and supports.The structure of top board 204 and tray 202 is identical with structure according to the packing device 201 of present embodiment.As in according to the packing device 201 of present embodiment, lockout mechanism is arranged between top board 204 and the sidewall paneling 303.In packing device 301, because sidewall paneling 303 is as the top plate supporting part, so all sides of packaged products are all by sidewall paneling 303 protections according to present embodiment.
[0259] height of the sidewall paneling among Figure 48 303 can not be regulated.Yet sidewall paneling can be by a plurality of component set-ups so that its highly can as according to present embodiment packing device 201 in pillar 203 be conditioned.For example, sidewall paneling 303 is by upper plate and two component set-ups of lower plate, and as the pillar 203 according to present embodiment, upper plate and lower plate are put together with preposition and assembled locking pin member thereon, arrive required height with the height adjustment with plate.
[0260] Figure 49 is the external view of packing device in accordance with another embodiment of the present invention, and it utilizes two wall spares to come roof supporting 204 as strut member.
[0261] in packing device shown in Figure 49 401, two sidewall panelinies 403 are installed on the tray 202, and are provided with in vertical mode, and top board 204 is installed on the sidewall paneling 403 and by sidewall paneling 403 and supports.The structure of top board 204 and tray 202 is identical with structure according to the packing device 201 of present embodiment.As according in the packing device 201 of present embodiment, lockout mechanism is arranged between top board 204 and the sidewall paneling 403.In packing device 401, because two sidewall panelinies 403 are as the top plate supporting part, so two sides of packaged products are all by sidewall paneling 403 protections according to present embodiment.
[0262] height of the sidewall paneling among Figure 49 403 can not be regulated.Yet sidewall paneling can be by a plurality of component set-ups, thus its highly can as according to present embodiment packing device 201 in pillar 203 regulate.For example, sidewall paneling 403 is by upper plate and two component set-ups of lower plate, and as according in the pillar 203 of present embodiment, upper plate and lower plate are put together with preposition and assembled locking pin member thereon, with the height adjustment of plate to required height.
[0263] though explained the present invention with reference to the accompanying drawings, the present invention is not limited to this.
[0264] for example, can suitably change as the number of the strengthening groove of additional strengthening, shape etc.Any suitable material all can be used for top board and other parts.The shape of top board and structure, pillar, sidewall paneling or mounting base can be provided with within the scope of the invention rightly.Lockout mechanism between top board and the strut member is not limited to that structure shown in the above embodiments.Recording medium with optional shape and structure can be installed on the top board.The connecting element of recording medium can with the shape and the structure matching of recording medium.Article by the packing device packing are not limited to imaging device, and any article can be installed on the mounting base.
[0265] like this, purpose of the present invention can realize that this device has: mounting base, article are installed on this pedestal by a kind of packing device; The top plate, it is configured to be arranged on the described article that are installed on the described mounting base; And strut member, it supports described top plate, and wherein said top plate has additional strengthening to prevent the top board bending.
[0266] in the packing device according to present embodiment, because top board has the additional strengthening that is used to prevent the top board bending, the intensity of comparing top board with conventional packing device strengthens greatly.And because the intensity height of top board, being installed between the upper surface of the product on the mounting base and the top board does not need big gap, has therefore reduced transportation and the requisite space when storing, the efficient that has improved transportation, sends and stored.
[0267],, compares with the smooth loam cake of routine and present higher intensity so the cross-sectional area of top board increases because additional strengthening is arranged on the lip-deep a plurality of strengthening grooves of top board.
[0268] because is arranged to be parallel to the parallel slot of top board outer rim as the strengthening groove setting, so can suppress the warpage of top board outer rim and the bending of core effectively.
[0269] because is provided with as strengthening groove, so the distortion of whole top board can be suppressed effectively with respect to the skewed slot of top board outer rim along the diagonal line setting.
[0270] because skewed slot is provided with the bight that connects top board along diagonal line, so improved the intensity of whole top board.
[0271], reduces so can prevent the intensity of infall because the infall between strengthening groove is provided with reinforcing section respectively.
[0272] because reinforced wall is arranged in the strengthening groove with preposition, so the intensity of strengthening groove can improve.
[0273] because top board forms so that the core of top board projects upwards from peripheral part, so the intensity of top board can improve with the shape that stretches.
[0274] latch-up structure that top board is locked onto strut member is set, comes off from strut member to prevent top board.
[0275] because lockout mechanism comprises sliding part, it can move to the latch-release position that the blocked latched position of top board and top board are unlocked, and this sliding part is by top plate supporting so that top board and strut member can be easily from the packing device locking or open.
[0276] because sliding part is arranged in the strengthening groove, strengthening groove is also as the shell of sliding part, so can reduce component costs and manufacturing cost.
[0277] because sliding part has conical in shape or semicircular cross-section roughly, so can assemble sliding part easily.
[0278] because be provided with the sliding part retaining part that sliding part is remained on latched position or latch-release position,, thereby prevents pillar and top board accidental so sliding part remains on latched position or latch-release position reliably.
[0279] because a plurality of top boards can be stacked on each other and go up, thus collection capacity and storage space saved, thus reduced cost of transportation and storage expenses.
[0280] because be provided with the bonding part that engages with additional strengthening in the rear surface of top board, thus prevented to be stacked on top board over each other departing from each other when transporting,
[0281] because additional strengthening is arranged on the lip-deep a plurality of strengthening grooves of top board, so the bonding part engages with strengthening groove, thereby the position of piling up top board can be fixed reliably with respect to the top board of downside.
[0282] because the bonding part comprises second lock pin that first lock pin that the restriction top board moves up at right and left and restriction top board move up in front and back, so the position of top board can be fixed reliably with respect to horizontal vibration.
[0283] at least the part on lower roof plate surface is handled, when top board piles up on each other the bottom of upper plate with this lower roof plate surface this part contact so that the friction coefficient of this part is higher than the friction coefficient of noncontact part.Therefore, when transportation, top board is because mobile can being prevented largely that vibration causes.
[0284] and, therefore because mounting base can be installed on the top board,, can improve storage efficiency and conveying efficiency in warehouse etc. so packing device can be stacked.On also can being stacked on each other, top board and mounting base be used for storage.
[0285] be arranged on the top board surface because be used for the localization part of the mounting base of location and installation on top board, thus when mounting base is installed on the top board, can prevent departing from of mounting base, thus mounting base can be installed on the top board reliably.
[0286] localization part positions the mounting base that is installed on the top board on the direction all around, thus can prevent mounting base all around departing from the direction, thereby mounting base can be installed on the top board reliably.
[0287] because strengthening rib is arranged on the inside face of top board periphery, and the bonding part that engages with the bight or the mounting base of cover top surface is formed in the strengthening rib, so a plurality of top boards or single top board and mounting base can be installed reliably.
[0288] because the adjustable height of strut member, so, can pack various types of article with packing device by height corresponding to the height adjustment strut member that will be installed in the article on the mounting base.
[0289] by using wall shape spare, can protect the side of article as the supports support top board.
[0290] because strut member is a pillar, so the structure of packing device can be simplified.
[0291] because the side plate that is provided with is installed between the pillar, can be protected so be installed in the side of the article on the mounting base.
[0292] because the recording medium of recorded information is assembled on the top board, so packing device can carry many information and be used for the management and the operation of packing device.
[0293] because recording medium is assembled to top board by the fixing connecting element of recording medium, and can pull down, so recording medium can be fixed in top board easily or disassemble from top board from top board.Also fixture protection of recording medium.
[0294] because connecting element is supported by the reinforcement that is arranged on the top board rear surface, so by utilizing the reinforcement just can the support fixation part, thereby the structure of top board simplified.
[0295] because the part of connecting element is arranged to move to the fixedly fixed position and the fixing releasing position of releasing of recording medium, institute is so that utilize connecting element to fix and dismantle recording medium.
[0296] because connecting element is formed by resin material, and because the elasticity of resin material, the part of connecting element can move to the fixed position and remove the position, so can utilize simple structure with low cost fixedly recording medium or dismounting recording medium easily.
[0297] because the management information of packing device is stored in the recording medium, so packing device can be managed and operate effectively.
[0298] because the information storage of article of wanting packaged device package in recording medium, so packing and conveying objects can be managed effectively.
[0299] because can be installed on the top board, so can improve conveying efficiency with the annex of the article of packaged device package.Because article and near can the transportation together, install and the stack-mounted work efficiency after having improved article delivery, and value-added service is provided.Imaging device can be packaged, transport and send.
[0300] transparent view of Figure 50 shows, and utilizes according to an example of the present embodiment packing device state by the packaging frame packaging product.Figure 51 is the decomposition view of packaging frame structure.
[0301] shown in Figure 50 and 51, comprise according to a kind of packaging frame 501 of present embodiment: tray 502 (packing device), this tray are the mounting bases that product 100 is installed on it; Four pillars 503 are assembled to four corners of tray 502; Top board (lid) 504 is installed on each pillar 503; And panel 507, be assemblied between each pillar 503.Separator 514 is product casting dies, can be assembled to as required on the pillar 503.In Figure 51, panel 507 is omitted.
[0302] be formed from a resin according to present embodiment tray 502, forked element jack 502a is arranged on the forked element that is used for inserting the fork-shaped elevator in the tray.And the upper surface that coils by overstocking is downwards reserved the periphery of tray upper surface, just makes recessed portion 502b be formed on the upper surface of tray, and damper element 505 is arranged among the recessed portion 502b.Liner plate 506 is from the top assembling of damper element 505, so that when assembling liner plate 506, do not have diff-H between the upper surface of liner plate 506 and the upper surface of tray (peripheral upper surface).The pillar assembled portion 502c that is used for mounting column 503 is arranged on the place, four angles of tray periphery.
[0303] pillar 503 comprises that cross-sectional plane is roughly L shaped first parts (upper supporting column) 503a and second parts (lower supporting rod) 503b, and pillar forms like this so that by with upper supporting column 503a and the lower supporting rod 503b length of regulating stacked on top of each other.Promptly, for each pillar among upper supporting column 503a and the lower supporting rod 503b is provided with a plurality of conjugate foramen (not shown), the height of pillar 503 can be regulated like this, that is, the conjugate foramen of two pillars is put together so that pillar 503 has predetermined height (length) and the retainer (not shown) is assembled to conjugate foramen.Each pillar 503 is assembled to the assembled portion 502c of the upper surface corner that is arranged on tray 502, and is provided with in vertical mode on tray.
[0304] top board 504 is installed on the pillar 503, is installed in the top of the product on the liner plate 506 with covering.Top board 504 and corresponding pillar 503 removably are engaged with each other.Shown in Figure 52, the core 504a of top board is arranged to the state that projects upwards from peripheral part 504b, and core 504a is connected by hypotenuse 504c with peripheral part 504b.Because the core 504a of top board projects upwards from peripheral part 504b, therefore to compare with the situation that top board has a simple plane shape, intensity further is improved.
[0305] Figure 53 and Figure 54 are partial enlarged drawings, show in detail the pillar assembled portion 502c at place, 502 4 angles of tray.Shown in Figure 53 and 54, pillar assembled portion 502c has roughly L shaped shape, roughly has L shaped pillar 503 corresponding to cross-sectional plane.On the wall of pillar assembled portion 502c, two pairs of ribs 521 are arranged on the long limit of L shaped pillar assembled portion 502c with outstanding state, and a pair of rib 521 is arranged on the minor face of pillar assembled portion 502c.When pillar 503 (lower supporting rod 503b) is assembled to pillar assembled portion 502c and is provided with in vertical mode, rib 521 nestles against the wall of the base portion of lower supporting rod 503b from the outside, thereby lower supporting rod 503b closely cooperates with pillar assembled portion 502c and supported by pillar assembled portion 502c.Assembled shaft 642 is provided with from the bottom with the bight of vertical mode at pillar assembled portion 502c.Assembled shaft 642 is inserted in the assembled portion that forms in lower supporting rod 503b bight, supports so that lower supporting rod 503b closely is assembled among the pillar assembled portion 502c and by pillar assembled portion 502c.Lower supporting rod 503b is assembled to pillar assembled portion 502c reliably by rib 521 and assembled shaft 642, and pillar 503 is arranged in the tray 502 in vertical mode securely.
[0306] pack into retaining part 523 and be held in place of pillar locking piece 524 in the outside in pillar assembled portion 502c bight.Pillar locking piece 524 comprises lock pin 524a, and can slide in retaining part 523.The hole (not shown) is formed on the inwall of retaining part 523, and lock pin 524a can stretch out from this hole.Shown in Figure 53, when pillar locking piece 524 was shifted to the outside, lock pin 524a extracted out from retaining part 523, and the locking between lower supporting rod 503b and the pillar assembled portion 502c is disengaged.Shown in Figure 54, when pillar locking piece 524 is shifted to the inboard, lock pin 524a extend among the pillar assembled portion 502c, and is encased in the assembly opening (not shown) on the base portion that is arranged on lower supporting rod 503b, so that lower supporting rod 503b is by pillar assembled portion 502c locking (on tray 502).
[0307] shown in the top view of tray as shown in Figure 55 like that, the liner plate 506 that is encased among the recessed portion 502b (Figure 51) is placed on the upper surface of tray 502, pillar assembled portion 502c is separately positioned on the place, four angles of tray periphery.Assembly opening 527A, 527B, 527C and 527D are arranged on the correct position of liner plate 506 upper surfaces, be used to assemble detouchable locations 526, this locations is pushed down product or the similar article that are installed on the liner plate 506, thus location and fixed product or similar article.Figure 56 shows the state that detouchable locations 526 is assembled to assembly opening 527.Each assembly opening 527B of assembly opening 527 is formed by many apertures respectively to 527D, thereby can regulate the rigging position of detachable locations 526.In Figure 55, the front surface of tray has been indicated in the left side, that is, and and the front surface among Figure 51 and 55.The assembling projection 525 that departs from when being used for preventing to pile up tray 502 is arranged on four positions of the upper surface of tray 502 left sides and right side (upside of Figure 55 and downside) periphery with outstanding form.Be used to be assembled to the bottom surface that the assembly opening (not shown) that assembles projection 525 is arranged on the tray shank.Therefore, can pile up a plurality of trays 502.
[0308] Figure 57 A is the side cross-sectional view of liner plate 506.Figure 57 B is the back view of liner plate 506.Shown in Figure 57 A and 57B, the upper surface of liner plate 506 (product installation surface) forms the aspect that does not have uneven part.On the other hand, a plurality of ribs 528 are arranged on the rear surface of the liner plate relative with the product installation surface with outstanding form.Form rib 528 so that liner plate can be not impaired, keep simultaneously with respect to being installed in the predefined curved of product weight on the liner plate 506.Rib 528 on the liner plate rear surface be included in cross rib 528a that transversely (among Figure 57 B vertical on) of tray extend, perpendicular to cross rib 528a in back the place ahead of tray upwards (left and right directions among Figure 57 B) vertical rib 528b of extending, with respect to cross rib 528a and vertical rib 528b bevelled diagonal rib 528c and be arranged to peripheral rib 528d around liner plate.Cross rib 528a and vertical rib 528b are arranged to be parallel to four sides (cross rib 528a is parallel to the front side and the rear side of tray, and vertically rib 528b is parallel to the left side and the right side of tray) of tray periphery, and diagonal rib 528c is arranged to tilt with respect to the periphery of tray.As shown in Figure 57 A, the height of diagonal rib 528c is higher than cross rib 528a and vertical rib 528b.
[0309] adjacent domain in 506 4 bights of supposition liner plate is first reinforcing sections 531 (by single-point long and short dash line area surrounded) that combine cross rib 528a and diagonal rib 528c, and the space between each first reinforcing section 531 is second reinforcing section 532 (by two point long and short dash line area surrounded) that combines cross rib 528a and vertical rib 528b.The rib density that first reinforcing section 531 has is higher than the rib density of second reinforcing section 532, therefore is the part that intensity increases.
First reinforcing section 531 of [0310] four position is corresponding to the shank of article or those parts of castor installation place, as imaging device as the packaged situation of product.The intensity of these parts is gained in strength by first reinforcing section 531 with diagonal rib, and other parts are corresponding to second reinforcing section 532 that is made of the parallel rib with respect to four sides around the liner plate, thereby presents bending a little.
[0311] because the weight of product is not applied to the core of liner plate, so can omit rib.Therefore, recessed portion is arranged on the core of liner plate 506 as stretched portion 529.As shown in Figure 57 A, can see the thickness of slab thickening of stretched portion 529.According to present embodiment, tray 502 and liner plate 506 are made (is resin according to present embodiment) by identical materials.When the useful life longevity of tray 502 and liner plate 506 stopped, tray 502 and liner plate 506 can be melted together and utilize once more as regrown material.
[0312] Figure 58 is a top view of removing the tray of liner plate 506, shows the damper element under the liner plate 506 that is arranged in tray.In Figure 51, the damper element that is arranged among the recessed portion 502b schematically is shown damper element 505.Yet, as among Figure 58 in more detail shown in, for example first damper element 551 and second damper element 552 are arranged among the recessed portion 502b of tray 502 according to the damper element of two types of present embodiments.Form by foamed materials according to first damper element 551 of present embodiment and second damper element 552, first damper element 551 forms (low bubble content damper element) by the material with low foam ratio, and second damper element 552 forms (high bubble content damper element) by the material with high foam ratio.Low bubble content damper element (first damper element 551) is arranged in the part by shank that article will be installed or similar partial weight-bearing, and high bubble content damper element (second damper element 552) is arranged in the other parts.Therefore, when transportation with respect to vertical vibrating, the weight that is applied to liner plate 506 corresponding to the article shank is absorbed by the damper element (first damper element 551) of low bubble content, because the bending of liner plate 506, absorbed by the damper element of high bubble content (second damper element 552) corresponding to the weight that is applied to liner plate 506 of the part between the shank of product.Therefore, being delivered to the bump that article are installed is alleviated.
[0313] explained rib on liner plate 506 rear surfaces with reference to figure 57A and 57B.Yet, the power that is produced by vibration during transportation concentrates on the part corresponding to first reinforcing section 531, it is the place that is mounted to picture device legs or similar position herein, if foam is than high, the distortion of damper element increases, thereby only has first reinforcing section 531 to sink in the recessed portion 502b of tray.Therefore, might be because of second reinforcing section 532, the bottom surface of the article of installation rather than shank or castor bump liner plate.Therefore, for first damper element 551 in being arranged in liner plate first reinforcing section 531, use the damper element of low bubble content, so that product of installing or article do not break or do not damage with damping characteristics.
[0314] Figure 59 is the planar view of the basic configuration of first damper element 551 (low bubble content damper element).As shown in Figure 59, first damper element 551 that is formed by foamed materials is included in projection 553a, 553b, 553c and the 553d on the base portion 559.Each projection 553a and 553b are assembled between diagonal rib 528c in first reinforcing section 531 on liner plate 506 rear surfaces and the cross rib 528a and engage, thereby have buffer action.Projection 553c and 553d are used to make second damper element 552 to engage with first damper element 551, and it highly is lower than the height of projection 553a and 553b, and are disposed under liner plate 506 rear surface cross rib 528a and the vertical rib 528b.Be used for arranging that the recessed portion (not shown) of first damper element 551 is formed on the recessed portion 502b of tray.Because first damper element 551 places recessed portion, and projection 553a and 553b are assembled between diagonal rib 528c and the cross rib 528a, so even when transportation tray 502 vibrations or rock also can prevent 551 displacements of first damper element.In first damper element 551, according to the orientation is set, the quantity of each projection 553 and layout can change, and therefore change the size and the shape of damper element.
[0315] Figure 60 A and 60B illustrate second damper element 552 (high bubble content damper element), and second damper element 552 with collapsed shape can launch shown in Figure 60 A, and can fold shown in Figure 60 B.During use, second damper element 552 launches as shown in Figure 60 A, therefore its end engages with the projection 553c or the 553d of first damper element 551, places between first damper element 551 of tray recessed portion 502b, and is arranged in second reinforcing section 532 times of liner plate 506.Because second damper element 552 is collapsed shape and collapsible, so even during the displacement of first damper element 551, second damper element 552 also can be followed first damper element 551.
Difference between [0316] first damper element 551 (low bubble content damper element) and second damper element 552 (high bubble content damper element) not only can recently realize by changing foam, structure that can also be by changing material, change same material or change material simultaneously and structure realizes.When foamed materials (for example polyethylene) was utilized as according to present embodiment, the foam of first damper element 551 was than the foam ratio that is lower than second damper element 552, and first damper element, 551 to the second damper elements 552 are hard.
[0317] according to present embodiment, two types damper element for example first damper element 551 (low bubble content damper element) and second damper element 552 (high bubble content damper element) is used as damper element and is arranged under the liner plate 506.Yet, as shown in Figure 61, only use first damper element 551 and do not use second damper element 552 (high bubble content damper element).In Figure 61, the 3rd damper element 553 (low bubble content damper element) is arranged on the rear side of tray.The 3rd damper element 553 comprises projection, and this projection is assembled within the cross rib 528a and vertical rib 528b that is arranged on the liner plate 506 rear surface rear sides.As shown in Figure 61, the centre portion of the recessed portion 502b of tray forms cross-like (cross shape) and is higher than the damper element assembled portion, and projection 554 is corresponding to the stretched portion 529 of liner plate 506.
[0318] according to the structure of tray 502, during transportation because vibration produce from the load of product etc. by liner plate 506 (first reinforcing section 531), first damper element 551 (damper element of low bubble content), cushion corresponding to the tray base portion (tray main body) near the product shank that part of.And around it, load is by liner plate (second reinforcing section 532), second damper element 552 (high bubble content damper element) and tray base portion buffering.Therefore, the vibration during transportation etc. can be absorbed effectively, thereby prevents the fault and the damage of product of installing etc. effectively.
[0319] first damper element 551 engages with liner plate 506, and its projection 553a and 553b are assembled between the diagonal rib 528c and cross rib 528a on liner plate 506 rear surfaces.Shown in Figure 62, therefore, when liner plate 506 when the tray main body unloads, first damper element 551 is fixing by liner plate 506, therefore is picked up with liner plate 506.The 3rd damper element 553 shown in Figure 61 also is picked up with liner plate 506 together.Though do not have shown in Figure 62ly, when second damper element 552 was arranged between each first damper element 551, second damper element 552 that engages with first damper element 551 was also fixing by liner plate 506.Therefore, when cleaning or safeguarding tray, each damper element can not break away from each other, therefore is convenient to operate and prevent the dislocation or the loss of each damper element.In addition, when each damper element was set, each damper element was assembled to the rear surface of liner plate 506, and upset liner plate 506 and it is set to the recessed portion 502b of tray.Therefore, also be convenient to assemble each damper element.
[0320] Figure 63 A is the example that engages projection to 63D, and this projection is arranged on each rib on liner plate 506 rear surfaces, is used for first damper element 551 or the 3rd damper element 553 are assembled to the rear surface of liner plate 506.Figure 63 A is an example, and wherein flat projection 555 is arranged on the opposite side of rib 528.Figure 63 B is an example, and wherein the projection 556 of semicircle is arranged on the opposite side of rib 528.Figure 63 C is an example, and wherein flat projection 555 is arranged on the side of practising physiognomy each other respectively to two adjacent rib of position.Figure 63 D is an example, and wherein the projection 556 of semicircle is arranged on the side of practising physiognomy each other respectively to two adjacent rib 528 of position.According to these structures, first damper element 551 or the 3rd damper element 553 can be assembled to the rear surface of liner plate 506.
[0321] Figure 64 and 65 is transparents view of another example of tray.In the tray 502B shown in Figure 64, lower deck 557 is set to cover the bottom of forked element jack 502a.
[0322] among the tray 502c in Figure 65, forked element jack 502a also can be arranged on the side of tray so that the forked element of fork-shaped elevator also can insert from the tray side direction, simultaneously lower deck 557 is set also, to cover the bottom of each forked element jack 502a.
[0323] in the tray 502B and 502C of Figure 64 and 65, mark 558 is arranged on the center in tray the place ahead.Fixedly the fixer 522 of IC tag is assembled to the side of tray.Fixer 522 also can be assembled to the relative side of tray.In this case, IC tag can be fixed on the side of tray 502.
Can usage flag 558 when [0324] piling up tray, match each other by making mark, be used to guide each tray to identical direction.Therefore, even when the tray of collecting piles up in warehouse etc., the information of IC tag also can be read from a side of piling up tray, thereby has improved the efficient of tray bookkeeping.Mark 558 and fixer 522 also can be arranged on reference to Figure 50 to the tray 502 of 63A, 63B, 63C and 63D explanation.
[0325] Figure 66 to 68 is transparents view of another example of liner plate 506, and liner plate 506 is article mounting bases of tray.Can not only be used for Figure 50 to the tray 502 that 63A, 63B, 63C and 63D explain at liner plate 506B, the 506C shown in each figure, 506D, can also be used for reference to Figure 64 and 65 tray 502B and the 502C that explain.
[0326] in the liner plate 506B of Figure 66, four reinforcements 561 are arranged on the front surface (article installation surface) of liner plate (on four sides).According to present embodiment because reinforcement 561 only be arranged in corresponding near the product shank, apply the place of product load, so the weight of parts cost and member can reduce, and liner plate also can be strengthened effectively with low cost.
[0327] in the liner plate 506C of Figure 67, two reinforcements 562 are arranged on the front surface (article installation surface) of liner plate.When tray 502 is seen in the place ahead, transversely opposite side about being arranged in according to the reinforcement 562 of present embodiment distad extends from the nearside of tray.Because reinforcement 562 is arranged in the scope that product shank or castor move when the load or unload product, so it can accurately prevent the scratch and the damage of liner plate.And, because reinforcement 562 distad extends from the nearside of tray, thus diff-H do not had, thus can load and unload product reposefully.
[0328] in the liner plate 506D of Figure 68, a reinforcement 563 is set with the whole surface of basic covering liner plate (in this example, the whole inboard of each mounting hole 527 of explaining with reference to Figure 55).In this example, because only there is a reinforcement 563 to be arranged on the liner plate, so the operation when having simplified the assembling reinforcement.And, because reinforcement 563 is arranged in the scope that product shank or castor move when the load or unload product, so it can accurately prevent the scratch and the damage of liner plate.And, because reinforcement 563 distad extends from the nearside of tray, thus diff-H do not had, thus can load and unload product reposefully.
[0329] about the method for each reinforcement 561 to 563 is installed on liner plate, each reinforcement can be fixed to liner plate by Acrylic Foam Tape, may be screwed to liner plate or be assembled to liner plate by groove is set on liner plate.With Acrylic Foam Tape fixedly the method for reinforcement do not need to process the surface of liner plate, therefore can be, and with low cost at optional location arrangements reinforcement.Thereby can fixation opposing vibration and bump with the method for twisting.Assembly method do not need single parts for example adhesive tape or screw fix, thereby reduced cost.About the material of each reinforcement 561 to 563, can use metallic material for example corrosion-resistant steel and aluminium, resin material for example ABS and with the material identical materials of tray base portion (tray main body) (for example, PP).Metallic material is the shell portion that can install as heavy product of corrosion-resistant steel and aluminium for example.Resin material for example ABS can expendable weight.When the material identical materials used with the tray base portion, so because it is a weight by resin manufacture can alleviate, and at circulation time, reinforcement can be processed together with the tray main body.Therefore, can the realization expense reduce and the raising of degree capable of circulation.
[0330] though explained the present invention with reference to the accompanying drawings, the present invention is not restricted to this.
[0331] for example, shape, size, structure, material that is arranged in the damper element under the liner plate etc. is not restricted to above-mentioned those, can utilize suitable shape, size, structure, material etc.The shape of the rib on the liner plate rear surface is chosen wantonly, and the scope that each rib is arranged is also chosen wantonly.For example, can be cellular rib corresponding to the shank of the article of installing or that part of first reinforcing section 531 (Figure 57 B) on the castor.
[0332] in packing device, the shape of pillar and top board and structure can change aptly.The structure of the mounting portion of tray and pillar is chosen wantonly, and lockout mechanism etc. can change aptly.Be not limited to imaging device by packing device packaged products/article, any article can be installed in to be installed on the tray.
[0333] therefore, purpose of the present invention can realize that this packing device has by a kind of packing device: as the base portion of packing device main body; Be arranged on the liner plate on the base portion, have between the two at interval; And damper element, this damper element is set to be inserted between liner plate and the base portion.
[0334] in packing device according to present embodiment because have the damper element of being arranged to be inserted between liner plate and the base portion, so transportation the time be applied on the article vibration, bump etc. can be absorbed or alleviate, can prevent that article from breaking or damage.
[0335] because strengthening rib is arranged on the rear surface of liner plate, so the intensity of liner plate can improve.
[0336] because peripheral rib is arranged on the periphery of liner plate, so the intensity on liner plate four limits can improve, rigidity is improved, thereby can prevent the damage to product.
[0337] because be provided with vertical rib, cross rib and diagonal rib, so the intensity of liner plate improves, rigidity is improved, thereby can prevent the damage to product.And utilize difform rib can obtain the intensity of opposing from the load of all directions.
[0338] because the density of diagonal rib setting is higher than the density of vertical rib and cross rib, so the intensity that diagonal rib just can improve liner plate effectively is set by part in the intensity of having relatively high expectations.
[0339] because diagonal rib is higher than vertical rib and cross rib, so the intensity of diagonal rib can improve.
[0340],, can obtain active strength with respect to the article of installing so the intensity of liner plate is improved by actv. with good balance because diagonal rib is arranged on four sides of liner plate.
[0341] because diagonal rib is arranged in the part corresponding to shank that is installed in the article on the liner plate or similar position, so can improve in the intensity of the part that applies product weight.
[0342] because first damper element is arranged on four sides of base portion, so the load that applies from the article of installing can be absorbed and be assigned with good balance effectively.
[0343] because first damper element is arranged in the part corresponding to shank that will be installed in the article on the liner plate or similar position, so can obtain the efficient buffer performance with respect to the load that applies by article.
[0344] because second damper element is arranged between first damper element, so can be absorbed and distribute in the load at the part place that does not have first damper element.Second damper element can replenish first damper element, and can absorb and distribute the load that can not be absorbed by first damper element.
[0345] because the damping characteristics of first damper element and second damper element differs from one another, so can locate to obtain necessary cushion characteristic in place.
[0346] because the density of first damper element is higher than the density of second damper element, so the big load that applies during transportation waits is absorbed and alleviates, the load that is applied to liner plate can be distributed equably.
[0347] because second damper element with contractile form setting, so the size of second damper element can change at an easy rate corresponding to the size or the position of first damper element.
[0348] first damper element and second damper element can be engaged with each other easily, and they can not come off.
[0349] because is provided with the bonding part that first damper element is engaged with the rear surface of liner plate, so can prevent of the dislocation of first damper element with respect to liner plate.
[0350] first damper element engages the rear surface of liner plate easily easily with simple structure.
[0351] because the part is provided with thick portion in strengthening rib, so the bond strength of the first damper element material and liner plate rear surface can improve.
[0352] because liner plate has tension shape, wherein the upper surface at liner plate middle part sink, so the number of rib can reduce, parts can lighten.
[0353] in base portion, is higher than peripheral part corresponding to that part of height in the middle part of the liner plate.Therefore, when the workman is not intended to trample the liner plate middle part of underfooting, be higher than the middle part of the base portion middle part of peripheral part, prevent that therefore liner plate is further crooked, and prevent the distortion and the damage of liner plate in abutting connection with liner plate.
[0354] because being installed, the article that are used for being mounted navigate to locations on the liner plate upper surface, so the article of installing can be accurately positioned and install.
[0355],, and can be used for the management and the operation of packing device so packing device can carry many information because the recording medium of recorded information is fixed.
[0356],, and can prevent that the surface of liner plate is damaged so can be protected and strengthen in the surface of liner plate because reinforcement is arranged on the upper surface of liner plate.
[0357] because reinforcement is arranged in four sides of liner plate, so can be protected effectively and strengthen corresponding to the part at the shank of the article of installing or similar position.
[0358] because reinforcement at the opposite side transversely of packing device, from the front of packing device, extending behind two alignments, so the surface of liner plate can not damaged by the shank of article or similar position during the load or unload article.And, because there is not diff-H, so load or unload article easily.
[0359] because reinforcement is configured to cover substantially the whole surface of liner plate, so the surface of liner plate can not destroyed by the shank of article or similar position during the load or unload article.And, because there is not diff-H, so load or unload article easily.In addition, can save the time and labor that reinforcement is installed on liner plate.
[0360] except the effect of the packing device of above explanation, the upper surface of article is protected by top board, supported the protection in the side of article.
[0361] because the adjustable height of strut member, so the product/article of differing heights can be loaded on the packing device.
[0362] explains another embodiment of the present invention with reference now to accompanying drawing.
[0363] Figure 69 is the transparent view of the state of packaged packing of product, and this packaging frame utilizes an example according to the packing device of present embodiment.Figure 70 is the decomposition view of the structure of packaging frame.
[0364] shown in Figure 69 and 70, comprise according to a kind of packaging frame 601 of present embodiment: tray 602 (packing device), this tray are the mounting bases that product 100 is installed on it; Four pillars 603 are assembled to four corners of tray 602; And top board (lid) 604, be installed on each pillar 603.Though do not illustrate in the drawings, the panel that is used to protect the product side can be installed.
[0365] according to present embodiment, tray 602 is formed from a resin, and forked element jack 602a is arranged on the forked element that is used for inserting the fork-shaped elevator in the tray.And the upper surface that coils by overstocking is downwards reserved the periphery of tray upper surface, just makes recessed portion 602b be formed on the upper surface of tray, and damper element 605 is arranged among the recessed portion 602b.Liner plate 606 is from the top assembling of damper element 605, so that when assembling liner plate 606, do not have diff-H between the upper surface of liner plate 606 and the upper surface of tray (peripheral upper surface).Therefore, thereby whole surface forms the plane because the height of the height of the peripheral upper surface of tray and liner plate 606 upper surfaces matches each other, but product can conveniently move and workability also can improve when loading the product with castor.The assembled portion 602c that is used for mounting column 603 is arranged on the place, four angles of tray periphery.
[0366] according to present embodiment, the damper element 605 that is arranged among the recessed portion 602b of tray 602 is made by foamed materials, utilize two types material, that is, have the material (low bubble content damper element) of low foam ratio and have the material (high bubble content damper element) of high foam ratio.Low bubble content damper element is arranged on the part of shank (castor or the similar part) load-bearing that product will be installed, and high bubble content damper element is arranged in the other parts.Therefore, when transportation with respect to vertical vibrating, corresponding to the article shank, the weight that is applied to liner plate 606 is absorbed by the damper element of low bubble content, because the bending of liner plate 606, corresponding to the part between the shank of product, the weight that is applied to liner plate 606 is absorbed by the damper element of high bubble content.Therefore, the bump that is delivered to the article of installation is alleviated.
[0367] pillar 603 comprises that cross-sectional plane is roughly L shaped first parts (upper supporting column) 603a and second parts (lower supporting rod) 603b, and pillar forms like this so that by with upper supporting column 603a and the lower supporting rod 603b length of regulating stacked on top of each other.Promptly, for each pillar among upper supporting column 603a and the lower supporting rod 603b is provided with a plurality of conjugate foramen (not shown), the height of pillar 603 can be regulated like this, that is, the conjugate foramen of two pillars is put together so that pillar 603 has predetermined height (length) and with the retainer (not shown) conjugate foramen of packing into.Each pillar 603 is assembled to the assembled portion 602c of the upper surface corner that is arranged on tray 602, and is provided with in vertical mode on tray.
[0368] top board 604 is installed on the pillar 603, is installed in the top of the product on the liner plate 606 with covering.Top board 604 and corresponding pillar 603 removably are engaged with each other.Shown in Figure 71, the core 604a of top board is arranged to the state that projects upwards from peripheral part 604b, and core 604a is connected by hypotenuse 604c with peripheral part 604b.Because the core 604a of top board projects upwards from peripheral part 604b, therefore to compare with the situation that top board has a simple plane shape, intensity further is improved.
[0369] Figure 72 and Figure 73 are partial enlarged drawings, show in detail the assembled portion 602c at place, 602 4 angles of tray.Shown in Figure 72 and 73, assembled portion 602c has roughly L shaped shape, is roughly L shaped pillar 603 corresponding to cross-sectional plane.On the wall of assembled portion 602c, two pairs of ribs 641 are arranged on the long limit of L shaped assembled portion 602c with outstanding state, and a pair of rib 641 is arranged on the minor face of assembled portion 602c.When pillar 603 (lower supporting rod 603b) was assembled to assembled portion 602c and is provided with in vertical mode, rib 641 nestled against the wall of the base portion of lower supporting rod 603b from the outside, so that lower supporting rod 603b closely cooperates with assembled portion 602c and supported by assembled portion 602c.Assembled shaft 642 is arranged from the bottom in the bight of assembled portion 602c in vertical mode.Assembled shaft 642 is inserted in the assembled portion that forms in lower supporting rod 603b bight, supports so that lower supporting rod 603b closely is assembled among the assembled portion 602c and by assembled portion 602c.Lower supporting rod 603b installs to assembled portion 602c reliably by rib 641 and assembled shaft 642, and pillar 603 is arranged in the tray 602 securely in vertical mode.
[0370] pillar locking piece 644 is mounted to retaining part 643 and is held in place in the outside in pillar assembled portion 602c bight.Pillar locking piece 644 comprises lock pin 644a, and can slide in retaining part 643.The hole (not shown) is formed on the inwall of retaining part 643, and lock pin 644a can stretch out from this hole.Shown in Figure 72, when pillar locking piece 644 was shifted to the outside, lock pin 644a was extracted out from retaining part 643, thereby the locking between lower supporting rod 603b and the assembled portion 602c is disengaged.Shown in Figure 73, when pillar locking piece 644 is shifted to the inboard, lock pin 644a extend among the pillar assembled portion 602c, and is encased in the assembly opening (not shown) on the base portion that is arranged on lower supporting rod 603b, thereby lower supporting rod 603b is assembled part 602c locking (on tray 602).
[0371] Figure 74 is the planar view of the upper surface of tray 602.In Figure 74, the front (front among Figure 70) of tray 602 is represented in the left side, and the rear surface is represented on the right side, and upside is represented the left side, and downside is represented the right side.Figure 75 is the transparent view of tray 602.
[0372] as shown in the drawing, the liner plate 606 that is assemblied among the recessed portion 602b (Figure 70) places on the upper surface of tray 602, and assembled portion 602c is separately positioned on the place, four angles of tray periphery.And, on the peripheral part (outside of liner plate 606) of tray 602 left sides (upside among Figure 74), in abutting connection with locations 625 the form setting to give prominence to of product that is installed on the liner plate 606 to locate product.Locations 625 can be provided with like this, that is, be integrally formed with tray 602, or be provided with and be fixed to tray 602 respectively with tray 602.Locations 625 is arranged on the side of tray 602 with suitable spacing.Though in this example, arranged two locationss 625, three or more locationss 625 can be set.Can be selectively, locations can be a long side direction (longsideways) locations.
[0373] upper surface of liner plate 606 (product installation surface) forms the aspect that does not have uneven part.On the other hand, a plurality of rib (not shown) are arranged on the back of the liner plate opposite with the product installation surface with the state that protrudes.Form rib like this and do not keep predetermined bending with respect to the weight that is installed in the product on the liner plate 606 so that liner plate can not damage simultaneously.The rib that has the intersection that forms along diagonal line in the place of the shank that product is installed (castor or similarly position) in the shape of the rib of liner plate back, improving intensity, yet in other place, rib is parallel to four sides of liner plate periphery to provide crooked.Because because the stress concentration that the bending of liner plate causes is at core, the stretched portion (not shown) is arranged on the core of liner plate 606 to meet with stresses.Stretched portion is set so that the thickness of slab of stretched portion greater than the thickness of slab of other parts (peripheral part).According to present embodiment, tray 602 and liner plate 606 are made by identical materials (being resin material according to the present invention).Therefore, when terminated the service life of tray 602 and liner plate 606, tray 602 melted with liner plate 606 together, and utilizes once more as regrown material.
[0374] mounting hole 627 that is used to install detachable locations 626 is arranged in the correct position on the liner plate 606, thereby locations 626 is pushed down product or the similar articles location that is installed on the liner plate 606 and fixed this product.In tray 602 according to present embodiment, be provided with four types mounting hole 627A, 627B, 627C and 627D of aperture with different numbers and different layouts, they form a plurality of mounting holes 627.
[0375] mounting hole 627A comprises four apertures that are arranged in diamond shaped, and the inboard of two mounting hole 627A positioned adjacent parts 625 is provided with one respectively with suitable spacing.
[0376] mounting hole 627B comprises 11 apertures, and two mounting hole 627B are provided with the rear side (right side among the figure) of suitable spacing along tray 602.
[0377] mounting hole 627C comprises 14 apertures, is arranged on off-centered a little distally (right side of figure) on that side facing to locations 625.
[0378] mounting hole 627D comprises ten apertures, is arranged in the corner (left side of Figure 74) facing to nearside on that side of locations 625.
[0379] Figure 76 is the lateral plan that is assembled to the detachable locations 626 of mounting hole 627.As shown in Figure 76, detouchable locations 626 comprises lid 628 and base portion 627.
[0380] Figure 77 is the backplan of lid 628, and Figure 78 A and 78B are respectively the planar view and the cross sectional side view of base portion 629.Shown in Figure 77,78A and 78B, two assembled shaft 629a with vertical arranged in form on base portion 629.The assembled portion 628a of assembled shaft 629a assembling is arranged on the bottom of lid 628 with opening form.The pin joint that rigging pin 631 assembles is respectively received part 629b and is arranged on the rear surface of base portion of adjacent base 629 opposite ends.Being assembled to pin joint receives the rigging pin 631 of part 629b and is assembled in the mounting hole 627 in the tray 602.Tapped bore 630 is arranged between the assembled shaft 629a on the base portion 629.Predetermined screw (not shown) is assembled to respectively in the tapped bore 630, and by rigging pin 631 and two screws, base portion 629 is assembled and is fixed to the mounting hole 627 in the tray.
[0381] as can from understanding Figure 78 A, when the pin joint that is linked in sequence is received part 629b and tapped bore 630, just forming diamond-shaped.The diamond-shaped coupling of four apertures of mounting hole 627 will be formed in this diamond-shaped and the tray 602, just can aim at base portion 629 and mounting hole 627 easily, rigging pin 631 can be inserted into mounting hole 627, and predetermined screw can be screwed into mounting hole 627 from tapped bore 630.After base portion 629 was installed and is fixed to tray 602, lid 628 placed on the base portion 629, thereby detouchable locations 626 is installed and is fixed on the tray 602.
During [0382] from the takedown locations 626 of tray 602, lid 628 is removed from base portion 629, removed the screw in the tapped bore 630, and pull down base portion 629 from mounting hole 627, thus can takedown locations 626.
[0383] Figure 79 is the scheme drawing of the diamond-shaped that formed by aperture, and these apertures form the mounting hole separately of four types of mounting hole 627A, 627B, 627C and 627D on the liner plate 606 that is arranged on tray 602.In mounting hole 627A, four apertures form a diamond-shaped.The installation method that therefore, a kind of base portion 629 is only arranged.
[0384] in mounting hole 627B, 11 apertures can form three diamond-shaped.The installation method that therefore, three kinds of base portions 629 are arranged.That is, mounting hole 627B has the installation site of three installation sites as base portion 629.
[0385] in mounting hole 627C, 14 apertures can form four diamond-shaped.The installation method that therefore, four kinds of base portions 629 are arranged.That is, mounting hole 627C has the installation site of four installation sites as base portion 629.
[0386] in mounting hole 627D, ten apertures can form four diamond-shaped.The installation method that therefore, four kinds of base portions 629 are arranged.That is, mounting hole 627D has the installation site of four installation sites as base portion 629.
[0387] like this, mounting hole 627B, 627C and the 627D that is arranged on four types mounting hole 627A, 627B, 627C and 627D on the liner plate 606 of tray 602 has a plurality of base portions installation site.Therefore, corresponding to the size that will be installed in the product on the liner plate 606, can install and fixing detouchable locations 626 with the diamond-shaped at correct position place, the downside of the product of installation is pushed down by the side of lid 628, thereby prevents moving or rocking of product.Usually, do not use mounting hole 627A, as shown in Figure 80, the product that is installed on the tray 602 is located by four the detachable locationss 626 and the above-mentioned locations 625 that are installed among mounting hole 627B, 627C and the 627D.
[0388] following location and the fixing means of explaining when the product according to present embodiment is installed on the tray 602.Shown in Figure 74 and 75, prepare not install on it tray 602 of detachable locations 626, product is installed on the liner plate 606 of tray.The bottom (not shown) of product one side presses the locations 625 that is arranged in tray 602 peripheral parts, and the location is to be undertaken by a side of product.As shown in Figure 81, then base portion 629 be screwed onto and be fixed in the suitable aperture of mounting hole 627B, 627C and 627D with the distally of product 100 and each side pressure relative with it by locations 625.Thereby lid 628 places the downside of pushing down product 100 on the base portion 629 with the side of lid, with three sides with locations 625 and detouchable locations 626 location and fixed product 100.The front surface of product 100 as shown in Figure 69, is pushed down by separator 614, and separator 614 is assembled in vertical mode and is arranged on the pillar on the tray 602, thus location and fixed product 100.Top board 604 engages the top of pillar 603 then.
[0389] shown in Figure 74 or 75, prepares not install on it tray 602 of detachable locations 626.Assemble a pillar 603, this pillar has the assembled portion 602c (upper left side among Figure 74) that is assembled to contiguous mounting hole 627A, and product is installed on the liner plate 606 of tray.Thereby the both sides (not shown) of product bottom presses the both sides of locations 625 and pillar 603 location products.For pushing down the other both sides of product 100, base portion 629 is screwed onto and is fixed in the suitable aperture of two mounting hole 627B and mounting hole 627C and 627D.Lid 628 places on the base portion 629 then, thereby pushes down the downside of product 100 with the side of lid 628, with four sides with locations 625, detouchable locations 626 and pillar 603 location and fixed product 100.Afterwards, the pillar 603 among assembling Figure 74 except upper left pillar 603, to push down the front surface of product 100 with the separator 614 that is assembled to pillar 603, shown in Figure 69, thus location and fixed product 100.Top board 604 engages with the top of pillar 603 then.
[0390] as fruit product little (as fruit product less than locations 625 and be assembled to space between the detachable locations 626 of locations 627D on the most inboard), detachable locations 626 can be assembled to mounting hole 627A, mounting hole 627A is in the place ahead of locations 625.
Can be understood that [0391] because base portion 629 has the linear symmetric shape, and the assembled portion 628a linear symmetric of lid 628 is provided with, so base portion 629 and lid 628 can assemble by rotating 180 degree from Figure 77 and 78A and 78B.That is, lid 628 can place on the base portion 629, and base portion is assembled to mounting hole 627 by direction shown in Figure 76 or opposite direction.Therefore, the location can be undertaken by the side (right side among Figure 76) of lid and the slope of lid 628, thereby makes lid 628 have different effects when installing with the location different product.Therefore, can be implemented in more suitable location positioning and fixed product.
[0392] in the tray 602 of present embodiment, when being mounted that product is located and fixedly the time on tray, the parts (locations 625) that will at first locate at first with fixed product one side are fixed on the tray.Therefore, a side of product only need press locations 625 simply, so initial alignment (first side) is quite simple.Assemble detouchable locations 626 then to aim at other side of product, a side of product is positioned and fixed.Therefore, the position adjustment of detachable locations 626 become easily (compare with the difficulty in the conventional tray, wherein before product was installed, detachably locations must be assembled to the position of aiming at product).So, various product/article be installed on tray 602 and located thereon and fixedly the time, operation becomes simple.
[0393] if such product is installed, that is, the installation site of detachable locations 626 is known in advance for this product, so detachable locations 626 can be installed at first on tray, and product is installed subsequently.At this moment, when lid 628 usefulness in the opposite direction the time, product is directed into suitable installation site by the slope of lid, locatees reliably and fixes.
[0394] in the tray 602 of present embodiment, be arranged to diamond-shaped because be used for detachable locations 626 is installed to the rigging pin 631 and the tapped bore 630 of tray 602, these parts assemblings become diamond-shaped with the aperture arrangement of the mounting hole 627 that is installed to, so when detachable locations 626 is assembled to mounting hole 627, distinguish that by the aperture in connection hole 627 diamond-shaped just can easily determine the installation site of detachable locations 626.When the installation site of detachable locations 626 is moved and adjusted, just can easily regulate the installation site with the diamond-shaped of coupling aperture by moving detachable locations 626.Therefore, can assemble detachable locations 626 easily and efficiently.
[0395] in the tray 602 of present embodiment, be provided with mounting hole 627C and 627D, detachable locations 626 is assembled to described mounting hole, thereby the side of product is pressed onto the opposite flank of the locations 625 of initial fixation to the tray, so that detachable locations 626 near and away from the direction adjusted installation site of locations 625, product can press locations 625 suitably, thus location and fixing.
[0396] and, be arranged on the mounting hole 627B on the distally, this distally vertically is provided with the side of locations 625 thereon, being configured to can be in the installation site of the detachable locations 626 of direction adjusted that is parallel to the side that locations 625 is set.Therefore, can on distally, regulate suitably perpendicular to the side of product initial alignment and installation, the position of location and fixed product.
[0397] as shown in Figure 80, product 100 is installed, the location and be fixed on the tray 602 after, four pillars 603 are arranged among the pillar assembled portion 602c in vertical mode, and the pillar assembled portion is arranged on the place, four angles of tray 602, and (Figure 70) on the pillar installed and be fixed to top board 604.Afterwards, shown in Figure 69, product 100 is by packing device 601 packings.As required, separator 614 is assembled to pillar 603 to prevent rocking or moving of product.
[0398] Figure 82 is the front elevation of the state that piles up of tray 602.As explained above, locations 625 is arranged on outstanding form on the side of upper surface of tray 602.In the tray 602 according to present embodiment, tray is used for avoiding locations 625 when piling up on each other space 632 (being used to hold locations 625) is formed on the shank on the side (in locations 625 sides) of tray 602.Therefore, tray 602 can pile up during storage in warehouse etc., thereby has improved storage efficiency.The tray 602 that surpasses three can pile up.
[0399] in packing device recycling and capable of circulation, need be after giving the user with product/article delivery the collecting packing device.At this moment, for pack processing assembling device effectively, need to obtain and the information of the packing device that storage is being used, and take measures to utilize this packing device again according to this information.Therefore, in packing device 601 according to present embodiment, shown in Figure 75 and 83, be provided with the fixer fixed part 621 that is used for fixing as the IC tag 620 of information storage unit, it is placed on the side of tray 602 shanks (both sides of locations 625 sides and opposite side).Fixer fixed part 621 is formed on the tray shank side with concave shape, comprises two jacks in its bottom, and the lock pin of fixer 622 is inserted in this jack.The bonding part is arranged on the side of fixed cell, and the joint ear of fixer 622 engages with this bonding part.
[0400] Figure 84 holds and the fixing front elevation of the fixer of IC tag 620.Fixer 622 shown in Figure 84 comprises: two lock pin 622a, its from the bottom with outstanding downwards form setting; With two joint ears, the form setting from left side and right side outwards to give prominence to.Because the lock pin 622a of fixer 622 is inserted in the jack in the fixer fixed part 621 that is arranged on tray 602, engaging the 622b of ear engages with bonding part in being arranged on fixer fixed part 621, so fixer 622 is fixing by the fixer fixed part in the tray 602 621, so that fixer 622 can not thrown off.
[0401] Figure 85 is the back view of fixer 622.Figure 86 is the longitdinal cross-section diagram of fixer 622.Shown in Figure 85 and 86, fixer 622 has tabular cross section, has from two upright fixer fixed arm 622c of bottom rear side.Two first localization part 622d are arranged in the fixer with projecting form, are respectively adjacent to the outside of fixer fixed arm 622c.Two second localization part 622e also are arranged on the fixer inboard of fixer fixed arm 622c with projecting form.From Figure 86 be appreciated that the second localization part 622e with predetermined length from last setting, be not arranged in the scope of the height from the bottom to the fixer.Therefore, shown in Figure 86, on the cross-sectional direction of fixer, form the recessed fixer fixed part 623 that surrounds by fixer surface, retainer bottom and fixer fixed arm 622c, the top of fixer fixed part 623 is adjusted by the second localization part 622e.As shown in Figure 85, the left and right sides of fixer fixed part 623 is adjusted by the first localization part 622d.Like this, IC tag 620 is positioned and fixed in fixer 622.
[0402] on IC tag 620 as the information storage unit, as an example, the product information (information of packaging product) the when date manufactured, frequency of utilization, each time of having write down packing device 601 uses, want packaged product information (type of product that can be packaged etc.), send destination, carrier, environment for use, location information etc.Canned data can be read in non-contacting mode from IC tag 620, in the agency of factory, warehouse or wholesale distribution, can read this information easily when transportation or collecting packing device, and this information is used for the management of packing device.
[0403] in the tray 602 according to present embodiment, IC tag 620 can be fixed on the opposite side of tray 602 (opposite side when tray is carried by the fork-shaped elevator).Like this, by fixing IC tag 620 on tray 602 opposite sides, the storage capacity in warehouse etc. is improved.
[0404] in other words, when tray 602 is stored in the warehouse or transports to transportation facilities from the warehouse for example during truck, shown in Figure 87, (the tray surface that has forked element jack 602a on it is a longitudinal direction to tray 602 with vertical layout, so that the IC tag stationary plane is on left side and right side), and carried from nearside to the distally order by the fork-shaped elevator.At this moment, because the information storage of product 100 is on IC tag 620 on the tray 602, so information can be read easily from the side of tray 602.And when fixedly the fixer 622 of IC tag 620 was assembled to fixer fixed part 621, this operation can be carried out effectively from the side of tray 602.If fixer fixed part 621 is arranged on the tray surface (with its apparent surface) that forked element jack 602a is provided, fixer fixed part 621 is covered by the tray of its disposed adjacent, therefore hindered to the read operation of label information with fixer 622 and be assembled to the operation of fixer fixed part 621, thereby destroyed operability.
[0405] when multirow tray (tray of being arranged to shown in Figure 87 is capable) is arranged and be stored in the warehouse, IC tag 620 is in the face of passage, therefore is convenient to the read operation of label information and fixer 622 is assembled to the operation of fixer fixed part 621.
[0406] and, though the tray 602 according to present embodiment is not square completely, it has rectangular shape (side that supposition is provided with fixer fixed part 621 is a length direction, and surface and apparent surface that forked element jack 602a is set are side direction, and length side is greater than lateral side).Therefore, storage ground and transportation means for example the installation effectiveness in warehouse, container or the truck (arrange tray 602, that is, the efficient of layout packing device 601) be improved.
[0407] though by the explaination instance interpretation the present invention, the present invention is not limited to this.
[0408] for example, shape and the aspect ratio as the tray of packing device can change suitably.And being arranged on the shape and size of the locations on the tray and the shape and size of detachable locations can change suitably.Be used for the structure that detachable locations is installed on the tray upper surface is also chosen wantonly, and its position and number can be set suitably.
[0409] and, under the situation of big product, (be positioned at the outside of the position of the detachable locations that will be assembled to outermost mounting hole 627B and 627D when the position of the product that is positioned, but still when pillar 603 inboard), the separator 614 that utilizes pillar or utilize pillar and be assembled to support is pushed down product, thereby detachably locations just can be finished the location of product and fix.In this case, at first make product, then, pillar is assembled to other side with the location product against locations 625 and the pillar that is assembled to the side of positioned adjacent part 625.At this moment, can be by the space between next meticulous adjusting product of the thickness of regulating separator 614 and the pillar.
[0410] structure of information recording carrier and shape are chosen wantonly, are used for fixing the fixer of information recording carrier and the structure of fixer fixed part and also choose wantonly.The information that is stored on the information recording carrier is also chosen wantonly.
[0411] utilizing tray as the packaging frame of packing device with in similarly installing, the shape of pillar and top board and structure can change suitably.The structure of tray and pillar mounting portion is also chosen wantonly, and lockout mechanism etc. can change aptly.Be not limited to imaging device by packing device packaged products or article, can be mounted on the tray anything.Can be used as for example article delivery case of article mounting base according to packing device of the present invention (tray).
[0412] like this, purpose of the present invention can be realized that this packing device has by a kind of packing device: locations, and it is positioned on the upper surface of packing device and to abut article article is located; With the detouchable locations, thereby being removably disposed on the packing device, it article are located to abut by the article of locations location, wherein be provided for installing the mounting portion of detachable locations to regulate the installation site of detachable locations.
[0413] in packing device according to present embodiment, part and detachable locations are positioned on the packing device because article can be positioned, and can regulate the mounting portion of detachable locations, so can locate and fix various types of product/article reliably.
[0414] because, is easy to so regulate locations corresponding to different products only by moving the product that detachable locations (only being the locations on the product both sides) just can be used for packing device various sizes.
[0415] because detachable locations comprises base portion, is used for that base portion is installed to the erecting device on the mounting portion and covers base portion and have the cover piece of article locating surface, so can be with low cost with simple structure realization detouchable locations.Even during lid, base portion is still stayed on the tray because dismantle, so when lid was ressembled on the tray, the rigging position of lid was just very clear.Therefore, can only just can make packing device be used for dissimilar article by changing lid.
[0416] mounting hole that is arranged on the tray can be less than the rubber legs or the castor of article, thereby prevents that rubber legs or castor from falling in it.Because base portion is screwed on again in mounting hole then by lock, so base portion can be assembled in the mounting hole of mounting portion easily and reliably.
[0417] when detachable locations is assembled to the mounting portion, just can determine the installation site easily by the diamond-shaped of reading mounting hole.
[0418] because a plurality of mounting holes is configured to form a plurality of diamond-shaped, so can regulate the installation site of detachable locations easily with simple structure.The installation site of detachable locations can be regulated easily.
[0419] and, can be positioned properly various types of article.Also can when loading product, arrive suitable installation site by slope guiding article.
[0420] packing device can pile up.In this case, locations is not an obstruction property.
[0421] because the recording medium of recorded information is fixed on the top board, so packing device can carry management and operation that many information are used for packing device.
[0422] because recording medium is detachably fixed on the packing device, so when recording medium and packing device when one of them is damaged, that gets final product only to need change.
[0423] because recording medium is fixed on the packing device by fixer, so recording medium can be easily fixed to packing device or pull down from packing device.
[0424] is arranged on the packing device of forked element jack side is not provided because be used for that fixer is installed to fixer mounting portion on the packing device, so in transportation or can fix easily during the storage package device or dismantle fixer, and read message easily.Owing to can reduce with the possibility that contacts caused damage recording medium of fork-shaped elevator etc.
[0425] because locations along the packing device side setting that the forked element jack is not provided, so the side of packing device positioning object easily relatively.
[0426] because the stationkeeping of recording medium, so improved the reliability of read message.
[0427] except the effect of the packing device of above explanation, the upper surface of article is protected by top board, supported the protection in the side of article.
[0428] because the adjustable height of strut member, so the product/article of differing heights can be loaded on the packing device.
[0429] because the article casting die can be installed on the strut member, so except locations and detachable locations, article can be pushed down by the article casting die, so article can locate and fix reliably.
[0430] because is provided with the latch-up structure that is used for strut member is locked onto packing device, so can prevent that strut member from coming off from packing device.
[0431] at least one side of pushing down product with strut member just can be easily from packing device unloading product, and strut member is removed when unpacking product, so improved the operability when unpacking.
[0432] because the both sides of article at first are positioned, other both sides are only needed the both sides of article to be pressed against on the locations by detachable locations location, so (initial both sides) initial alignment is obviously much easier.
[0433] other advantage and improvement are to obtain easily for those of ordinary skills.Therefore, shown in the wideer aspect of the present invention is not limited to here and described specific detail and representative embodiment.So under the prerequisite that does not deviate from by claims and the spirit or scope of the present invention that equivalent limited thereof, can carry out various changes.
[0434] though for complete open clearly for the purpose of relatively specific embodiment invention has been described, but claims are not limited to these specific embodiments, and should be understood to all structures of changing and can select that expression falls into groundwork given here for those of ordinary skills.

Claims (20)

1. packing device comprises:
Mounting base (102,502,602), article are installed on this pedestal;
Top plate (104,204), it is configured to be arranged on the described article that are installed on the described mounting base (102); With
Strut member (103), it supports described top plate (104), wherein
Described strut member (103) comprises first parts (103a) and second parts (103b), and
Described first parts (103a) and described second parts (103b) cooperate each other slidably, so that the adjustable length of described strut member (103).
2. packing device according to claim 1, wherein:
Projection (134a, 134b) is formed on the parts in described first parts (103a) and described second parts (103b), extends on the longitudinal direction of the described at least parts of described projection (134a, 134b) in described first parts (103a) and described second parts (103b);
Recessed portion (135a, 135b) is formed on another parts in described first parts (103a) and described second parts (103b), and the female part (135a, 135b) is extended on the longitudinal direction of described another parts of described first parts (103a) and second parts (103b); And
Described projection (134a, 134b) and the female part (135a, 135b) cooperate each other slidably.
3. packing device according to claim 1 further comprises:
Fixed cell (133), it is fixed on preposition with described first parts (103a) and described second parts (103b).
4. packing device according to claim 3 further comprises:
A plurality of fixed cell assembled portion (131) are used to assemble described fixed cell (133), and described fixed cell assembled portion (131) is along the longitudinal direction setting of described first parts (103a) and described second parts (103b), wherein
By an assembled portion coupling in the described fixed cell assembled portion (131) of assembled portion in the described fixed cell assembled portion (131) that makes described first parts (103a) and described second parts (103b), assemble described fixed cell (133).
5. packing device according to claim 1 further comprises:
The first article casting die (114), it pushes down the top that is installed in the described article on the described mounting base (102); With
The second article casting die (114), it pushes down the bottom that is installed in the described article on the described mounting base (102); Wherein
Described first article casting die (114) and the described second article casting die (114) offer described strut member (103) in fixable mode, and
The described second article casting die (114) is because the cubic deformation amount that the cubic deformation amount that bump causes causes owing to bump less than the described first article casting die (114).
6. packing device according to claim 5, wherein:
Described first article casting die (114) and the described second article casting die (114) can pushed down pushing down the position and rotating of described article between the accommodated position of described strut member (103).
7. packing device according to claim 1, wherein:
Described top plate (204) has the additional strengthening of the bending of preventing.
8. packing device according to claim 7, wherein:
Described additional strengthening is formed with and is arranged on the lip-deep a plurality of strengthening grooves of described top plate (204) (205).
9. packing device according to claim 8, wherein:
Described strengthening groove (205) comprises the parallel slot (205a) that is parallel to the peripheral setting of described top plate (204).
10. packing device according to claim 1, wherein:
Described top plate (204) comprises the recording medium of recorded information (220) thereon.
11. packing device according to claim 1, wherein:
Described mounting base (502) comprising:
Pedestal (502) as described packing device main body;
Be arranged in the liner plate (506) on the described pedestal (502), have between described pedestal and the described liner plate at interval; With
Be inserted in the damper element (505) that is provided with between described liner plate (506) and the described pedestal (502).
12. packing device according to claim 11 further comprises:
Be arranged on the strengthening rib (528) on described liner plate (506) rear surface.
13. packing device according to claim 11, wherein:
Described damper element (505) comprising:
Be arranged in first damper element (551) on described pedestal (502) four sides; With
Be arranged in second damper element (552) between these first damper elements (551); And
The damping characteristics of described first damper element (551) is different from the damping characteristics of described second damper element (552).
14. packing device according to claim 13 further comprises:
Be used to bonding part (553) that described first damper element (551) is engaged with the rear surface of described liner plate (506).
15. packing device according to claim 11, wherein:
Described liner plate (506) has the shape of stretching, and its upper surface is recessed at core.
16. packing device according to claim 1 further comprises:
Be fixed on the locations (625) on described mounting base (602) upper surface, this locations (625) contacts the position that is used to set described article with described article;
Be removably disposed in the detouchable locations (626) on the described upper surface of described mounting base (602), described detachable locations (626) contacts with described article by described locations (625) location, is used to set the position of described article; With
Be used to install the mounting portion (627) of described detachable locations (626), described mounting portion (627) are configured to regulate the installation site of described detachable locations (626).
17. according to the packing device of claim 16, wherein:
Described detachable locations (626) comprising:
Pedestal (629);
Be used for described pedestal (629) is installed in installation unit (630,631) on the described mounting portion (627); With
Cover the cover spare (628) of described pedestal (629), described cover spare (628) has the article locating surface.
18. packing device according to claim 1, wherein:
Described packing device is configured to be stacked; And
Described packing device further comprises holding portion (632), and it is used for holding described locations (625) when the shank of described packing device piles up described packing device.
19. the method for a positioning object, this method comprises:
Described article are installed on the mounting base;
By with described article one side press the locations that is fixed on the described mounting base than lower part, set the position than lower part of a described side of described article;
By pedestal and cover part are installed on the described mounting base, set the position than lower part of the opposite side of described article;
By strut member is installed on the described mounting base, and push down the front surface of described article by being installed in article casting die on the described strut member; With
The top plate is engaged with the top of described strut member.
20. the method for a positioning object, described method comprises:
The strut member that will have the article casting die is installed in a side, and this side vicinity is fixed on that side of the locations on the mounting base;
Described article are installed on the described mounting base;
By described article are pressed described strut member, set the position of described article both sides;
By pedestal and cover part are installed in described mounting base, set the position of the other both sides of described article;
By another strut member is installed to described mounting base, and, push down the both sides of described article by being installed in the article casting die on the described strut member; With
The top plate is engaged with the top of described strut member.
CN2006100959555A 2005-06-29 2006-06-29 Packaging device and method of positioning an article Active CN1891578B (en)

Applications Claiming Priority (18)

Application Number Priority Date Filing Date Title
JP2005190158 2005-06-29
JP2005-190158 2005-06-29
JP2005190158 2005-06-29
JP2005245920 2005-08-26
JP2005-245920 2005-08-26
JP2005245920 2005-08-26
JP2005251342A JP4958419B2 (en) 2005-08-31 2005-08-31 Packing equipment
JP2005-251342 2005-08-31
JP2005251342 2005-08-31
JP2005256596 2005-09-05
JP2005256596A JP4734064B2 (en) 2005-09-05 2005-09-05 Packing equipment
JP2005-256596 2005-09-05
JP2005334119A JP4961134B2 (en) 2005-06-29 2005-11-18 Packing equipment
JP2005334119 2005-11-18
JP2005-334119 2005-11-18
JP2005346171A JP4734100B2 (en) 2005-08-26 2005-11-30 Packing equipment
JP2005346171 2005-11-30
JP2005-346171 2005-11-30

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CN1891578B CN1891578B (en) 2011-02-02

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CN111003358A (en) * 2019-11-25 2020-04-14 珠海格力电器股份有限公司 Protection component and washing machine

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DE602006017298D1 (en) 2010-11-18

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