Ceramic tile making method
Technical field
The present invention relates to a kind of preparation method of ceramic tile, specifically, relate to a kind of method that adopts ceramic machinery equipment that ceramic tile is cut and separates.
Background technology
Following two kinds of methods are mainly adopted in the production of small dimension ceramic tile (polished bricks and brick modelled after an antique) both at home and abroad at present: a kind of is conventional method, and another kind is the big little dividing method that divides.If use conventional methods, two problems of main existence: the one, the mould specification problem, adopt traditional ceramic tile production process flow process, promptly suppress-burn till-wipe off-polish-edging, the brick of each specification needs a kind of mould of specification, owing to be subjected to the restriction of mould specification, so the specification kind of calculon is also restricted, if need the calculon of special requirement also must have special mould made to order; The 2nd, adobe edging surplus is big, and raw materials consumption is big, the cost height; The 3rd, be subjected to the restriction of glossing, output is very low.For the little dividing method of the big branch of ceramic tile, the at present main way that adopts water-jet technology and sawing to cut apart, water-jet technology need be changed blast tube and nozzle often, and production cost height, efficient are low, and with the water smoke of a large amount of dust of dissolving.And in the sawing dividing method, saw blade is easy to wearing and tearing, and the production cost high efficiency is low, and with ear-piercing noise, handling safety can not get ensureing when producing water smoke.No matter be the former or the latter, the loss of material is all very big, the production cost height, and all can people's healthy generation be endangered greatly.
Summary of the invention
The invention provides a kind of a kind of ceramic tile making method that reduces specification kind, the reduction small dimension ceramic tile processing cost of mould and satisfy the low consumption environment protection of equipment.
The ceramic tile making method of one aspect of the present invention comprises step:
1) adobe is sent to the brick transport platform;
2) by the brick transport platform brick cutting machine is sent in adobe, utilized break bar on the adobe surface, to cut out line of cut;
3) brick cutting machine is sent in the adobe that the surface is had line of cut to, utilizes brick striking device that adobe is knocked, and adobe is disconnected along line of cut;
4) will cut apart good adobe sends the brick transport platform and sends into the edging production line and carry out edging and handle.
The ceramic tile making method of another aspect of the present invention comprises step:
1) adobe is sent to the brick transport platform;
2) by the brick transport platform first brick cutting machine is sent in adobe, utilized break bar on the adobe surface, to form first line of cut;
3) adobe is sent to second brick cutting machine, on the adobe surface, formed second line of cut vertical with first line of cut;
4) first brick cutting machine is sent in the adobe that the surface is had the line of cut that intersects vertically to, utilizes brick striking device that adobe is knocked, and adobe is disconnected along first line of cut;
5) adobe is sent into second brick cutting machine, adobe is disconnected along second line of cut;
6) will cut apart good adobe sends the brick transport platform and sends into the edging production line and carry out edging and handle.
Ceramic tile dividing method of the present invention has reduced the specification kind of mould, the processing cost that has reduced the small dimension ceramic tile and the equipment cost of manufacturer, and has satisfied equipment low consumption environmental protection requirement.This method safe ready, the cutting efficiency height does not have hot-tempered sound and does not have dust from flying, and cut lengths are accurate, and stock utilization is high.
Description of drawings
Fig. 1 is the unidirectional process chart of cutting apart ceramic tile of the present invention;
Fig. 2 is the staggered process chart of cutting apart ceramic tile of the present invention.
Below with reference to accompanying drawing, further the present invention is made description:
The specific embodiment
Ceramic tile dividing method of the present invention mainly adopts two kinds of equipment: a kind of is brick cutting machine, and the physical characteristic of mainly utilizing the firing ceramics crystalline solid to arrange evenly cuts out line of cut with the break bar of hard material on ceramic tile surface; Another kind is a brick cutting machine, with brick striking device the ceramic tile that is cut that brick cutting machine transports is knocked, and mechanical force is disconnected along the line of cut conduction, as glass-cutting, obtains the ceramic tile of required specification.Brick cutting machine of the present invention and brick cutting machine have no particular limits, and for example can adopt the QZ600 type brick cutting machine and the FZ600 type brick cutting machine of Guangdong Kodak mechanical ﹠ electrical corporation.
Figure 1 shows that the unidirectional process chart of cutting apart ceramic tile of the present invention, be meant cutting on the direction of adobe in horizontal or vertical direction so-called unidirectional cutting apart, on same direction, can carry out the cutting of any width brick.Among Fig. 1, adobe at first is sent to the brick transport platform and is admitted to brick cutting machine, utilize break bar on the adobe surface, to cut out line of cut, then, the surface is had the adobe that is cut out line of cut by brick cutting machine send brick cutting machine to, utilize brick striking device that adobe is knocked, adobe is disconnected along line of cut, at last, will cut apart good adobe sends the brick transport platform and sends into the edging production line and carry out edging and handle.
Figure 2 shows that the staggered process chart of cutting apart ceramic tile of the present invention, be meant the cutting of adobe on vertical and horizontal both direction so-called staggered cutting apart, on both direction, can carry out the cutting of any width.Among Fig. 2, adobe at first is sent to the brick transport platform and is admitted to first brick cutting machine, utilizes break bar to cut out on the adobe surface vertically or horizontal cut line; Then, send adobe to the break bar direction becomes 90 degree to be provided with the break bar direction of first brick cutting machine second brick cutting machine, on the adobe surface, cut out other level or perpendicular cuts, also adobe can be revolved certainly and turn 90 degrees and do not change the direction of second break bar; Then, first brick cutting machine is sent in the adobe that the surface is had the line of cut that intersects vertically to, utilizes brick striking device that adobe is knocked, and adobe is disconnected along vertical or horizontal cut line; Subsequently, with only have level or vertically the adobe of line of cut revolve and send into second brick cutting machine after turning 90 degrees, repeat brick action in above-mentioned minute, also can change the striking the brick direction of brick cutting machine certainly and not rotate adobe; At last, will cut apart good adobe sends the brick transport platform and sends into the edging production line and carry out edging and handle.
It will be appreciated by those skilled in the art that above-mentioned embodiment only plays explanation effect of the present invention, and not should be understood to limitation ot it.