CN100519119C - Ceramic tile making method - Google Patents

Abstract

The invention provides a ceramic tile production method, comprising the steps of: feeding the bricks into a brick conveying platform; sending the bricks into a brick cutting machine through the brick conveying platform, using a knife wheel to cut a cutting line on the surface of the bricks; The adobes on the cutting line are sent to the brick dividing machine, and the adobes are knocked by the knocking device to break the adobes along the cutting line; the divided adobes are sent out of the brick conveying table and sent to the edging production line for edging treatment. The ceramic tile division method of the present invention reduces the specifications and types of molds, reduces the processing cost of small-sized ceramic tiles and the equipment cost of the manufacturer, and meets the requirements of low equipment consumption and environmental protection. This method is safe and convenient, with high cutting efficiency, no noise, no dust flying, accurate cutting size, and high material utilization rate.

Description

How to make tiles

technical field

The invention relates to a method for making tiles, in particular to a method for cutting and separating tiles by using ceramic mechanical equipment.

Background technique

At present, the production of small-sized tiles (polished tiles and antique tiles) at home and abroad mainly adopts the following two methods: one is the traditional method, and the other is the division method of large and small. If the traditional method is used, there are two main problems: one is the problem of mold specifications, using the traditional ceramic tile production process, that is, pressing-firing-scraping-polishing-edging, each specification of brick requires a specification Due to the limitation of the mold specifications, the types of small bricks are also limited. If you need small bricks with special specifications, you must order a special mold. ; The third is limited by the polishing process, the output is very low. For the division method of large and small tiles, water jet technology and sawing are mainly used at present. Water jet technology requires frequent replacement of sandblasting tubes and nozzles, high production costs, low efficiency, and accompanied by water mist that dissolves a large amount of dust. However, in the sawing and dividing method, the saw blade is easy to wear, and the production cost is high and the efficiency is low. When water mist is generated, it is accompanied by piercing noise, and the operation safety cannot be guaranteed. Regardless of the former or the latter, the loss of materials is large, the production cost is high, and it will cause great harm to people's health.

Contents of the invention

The invention provides a ceramic tile production method that reduces the specifications and types of molds, reduces the processing cost of small-sized ceramic tiles, and meets the requirements of low equipment consumption and environmental protection.

A ceramic tile manufacturing method according to one aspect of the present invention comprises the steps of:

1) Send the adobe to the brick conveyor table;

2) Send the adobe to the brick cutter through the brick conveying table, and use the cutter wheel to cut the cutting line on the surface of the adobe;

3) Send the adobe with the cutting line on the surface into the brick divider, and knock the adobe with the brick knocking device, so that the adobe is broken along the cutting line;

4) Send the divided bricks out of the brick conveying table and into the edging production line for edging treatment.

In the tile production method of the present invention, step 2) specifically includes:

21) Send the adobe to the first brick cutting machine through the brick conveying platform, and use the cutter wheel to form the first cutting line on the surface of the adobe;

22) sending the adobe into the second brick cutting machine to form a second cutting line perpendicular to the first cutting line on the surface of the adobe;

Step 3) specifically includes:

31) Send the adobes with vertically intersecting cutting lines on the surface into the first brick splitter, and knock the adobes with a brick knocking device, so that the adobes are broken along the first cutting line;

32) Send the adobe into the second brick dividing machine, so that the adobe is cut off along the second cutting line.

The ceramic tile division method of the present invention reduces the specifications and types of molds, reduces the processing cost of small-sized ceramic tiles and the equipment cost of the manufacturer, and meets the requirements of low equipment consumption and environmental protection. This method is safe and convenient, with high cutting efficiency, no noise, no dust flying, accurate cutting size, and high material utilization rate.

Description of drawings

Fig. 1 is the process flow chart of one-way partition ceramic tile of the present invention;

Fig. 2 is a process flow chart of the present invention for staggered division of ceramic tiles.

Below in conjunction with accompanying drawing, further describe the present invention:

Detailed ways

The ceramic tile dividing method of the present invention mainly adopts two kinds of equipment: one is a brick cutting machine, which mainly uses the physical characteristics of the arrangement of fired ceramic crystals to evenly cut out cutting lines on the surface of the tiles with a knife wheel of hard material; the other It is a brick splitting machine, and the brick cutting device is used to knock the cut tiles conveyed by the brick cutter, so that the mechanical force is transmitted along the cutting line and broken, just like cutting glass, and the tiles of the required specifications are obtained. The brick cutting machine and brick dividing machine of the present invention are not particularly limited, for example, QZ600 brick cutting machine and FZ600 brick dividing machine of Guangdong Keda Electromechanical Company can be used.

Fig. 1 shows the process flow diagram of one-way split tiles of the present invention, the so-called one-way split means that the brick is cut in one direction in the vertical or horizontal direction, and the brick can be cut in any width in the same direction . In Figure 1, the adobe is first sent to the brick conveying table and then sent to the brick cutter, and the cutting line is cut on the surface of the adobe by the cutter wheel, and then the adobe with the cutting line cut by the brick cutter on the surface is sent into the The brick splitting machine uses the brick knocking device to knock the bricks, so that the bricks are cut off along the cutting line. Finally, the divided bricks are sent out of the brick conveyor table and sent to the edging production line for edging.

Fig. 2 shows the process flow chart of the staggered division tiles of the present invention, the so-called staggered division refers to the cutting of the adobe in both vertical and horizontal directions, and any width can be cut in both directions. In Fig. 2, the adobe is first sent to the brick conveying table and then into the first brick cutting machine, and the cutter wheel is used to cut a vertical or horizontal cutting line on the surface of the adobe; The second cutter wheel of the brick cutter is set at 90 degrees to cut another horizontal or vertical cutting line on the surface of the brick. Of course, the brick can also be rotated 90 degrees without changing the direction of the second cutter wheel; Then, the adobe with vertically intersecting cutting lines on the surface is sent into the first brick dividing machine, and the adobe is knocked with a brick knocking device so that the adobe is broken along the vertical or horizontal cutting line; subsequently, only the adobe with the horizontal Or the adobe on the vertical cutting line is rotated 90 degrees and then sent to the second brick splitter, repeating the above brick splitting action, of course, it is also possible to change the direction of the brick splitter without rotating the adobe; finally, send the divided adobe out of the brick The conveyor table is sent to the edging production line for edging treatment.

Those skilled in the art should understand that the above embodiments are only for explaining the present invention, and should not be construed as limiting it.

Claims (6)

1. A ceramic tile production method is characterized in that, comprising steps: 1) Send the adobe to the brick conveyor table; 2) Send the adobe to the brick cutter through the brick conveying table, and use the cutter wheel to cut the cutting line on the surface of the adobe; 3) Send the adobe with the cutting line on the surface into the brick divider, and knock the adobe with the brick knocking device, so that the adobe is broken along the cutting line; 4) Send the divided bricks out of the brick conveying table and into the edging production line for edging treatment. 2. The ceramic tile production method according to claim 1, characterized in that, Described step 2) specifically comprises: 21) Send the adobe to the first brick cutting machine through the brick conveying platform, and use the cutter wheel to form the first cutting line on the surface of the adobe; 22) sending the adobe into the second brick cutting machine to form a second cutting line perpendicular to the first cutting line on the surface of the adobe; Described step 3) specifically comprises: 31) Send the adobes with vertically intersecting cutting lines on the surface into the first brick splitter, and knock the adobes with a brick knocking device, so that the adobes are broken along the first cutting line; 32) Send the adobe into the second brick dividing machine, so that the adobe is cut off along the second cutting line. 3. The ceramic tile production method according to claim 2, characterized in that: in step 22), the adobe is fed into the second brick cutting machine whose direction of the cutter wheel is set at 90 degrees to the direction of the cutter wheel of the first brick cutting machine , cutting a second cutting line perpendicular to the first cutting line on the surface of the adobe. 4. The ceramic tile production method according to claim 2, characterized in that: in step 22), the adobe is rotated 90 degrees and sent to the second brick cutting machine, and the adobe is cut on the surface of the adobe perpendicular to the first cutting line. Second cutting line. 5. The ceramic tile production method according to any one of claims 2-4, characterized in that: in step 32), the adobe is rotated 90 degrees and then sent to the second tile divider, so that the adobe is moved along the second cutting line disconnect. 6. The ceramic tile production method according to any one of claims 2-4, characterized in that: in step 32), the brick dividing direction of the second brick dividing machine is set so that the bricks are broken along the second cutting line.

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