A kind of preparation method of hydroxyl isomaltulose
Technical field
The present invention relates to a kind of is the method for feedstock production hydroxyl isomaltulose with the sucrose solution.
Background technology
Hydroxyl isomaltulose (Palatinit) claim Parakin alditol again, is that the existing technology of feedstock production hydroxyl isomaltulose is as follows with the sucrose solution:
1, with the sucrose solution is raw material, make the conversion fluid of other the assorted sugar (as sucrose, glucose etc.) of sucrose solution by having the immobilized cell reaction column of α-Pu Taotang based transferase, make the Palatinose that forms by enzymatic conversion that contains about 85% and about 15%;
2, with prepared conversion fluid through concentrate, crystallization, isolate Palatinose crystallization and molasses (wherein still contain in the molasses Palatinose about 24% fail crystallization separate out);
3, the Palatinose crystallization that obtains is dissolved as Palatinose solution, again with this Palatinose solution by the reactor of catalyzer is housed, the hydrogenation pressurization, catalysis generates hydroxyl isomaltulose (this step is disclosed among the CN1317491A).
This technology is owing to still have Palatinose about 24% to fail crystallization to separate out in the molasses that produce, can't the hydrogenation utilization, can only sell as the low price byproduct, and make and produce hydroxyl isomaltulose and need consume more sucrose material, benefit is low.
Summary of the invention
The objective of the invention is to propose a kind ofly can improve the sucrose material utilization ratio, thereby improve the novel method of the preparation hydroxyl isomaltulose of productivity effect.
The preparation method of the hydroxyl isomaltulose that the present invention proposes, its technological process is as follows:
(1) is raw material with the sucrose solution, makes sucrose solution pass through immobilized α-Pu Taotang based transferase reaction column or jar, make and contain Palatinose and other the assorted sugared conversion fluids that forms by enzymatic conversion;
(2) prepared conversion fluid is fed the impurity elimination sugar retort that fixed yeast wherein is housed, to remove the assorted sugar beyond the Palatinose in the conversion fluid, described fixed yeast is formed by the yeast immobilization on carrier that can ferment and assimilate sucrose, glucose, trehalose and melizitose in the Saccharomycetaceae; Through test, cereuisiae fermentum in the Saccharomycetaceae (Saccharomyces cerevisiae), saccharomyces uvarum (Saccharomyces uvarum), unusual debaryomyces hansenii (Hansenula anomala), iron oxide red plum contract yeast (Mefschnikowia pulcherrima), red winter spore yeast (Rhodosporidium toruloides) and rhodotorula glutinis (Rhodotorola glutinis) fermentation and assimilation sucrose, glucose, trehalose and melizitose are better, can adopt in these yeast one or more to be blended in immobilization on the carrier and to be prepared into described fixed yeast;
(3) again with the centrifugal clear liquid that obtains containing Palatinose behind the residue of removing of the conversion fluid after the impurity elimination sugar, again this clear liquid shortening is made hydroxyl isomaltulose.
In preparation method of the present invention, described fixed yeast is to add sodium alginate in the yeast emulsion, the mass concentration that makes sodium alginate in the emulsion is 10~60g/L, carrier is immersed wherein, after the suspension carrier drips unnecessary emulsion, at massfraction is immobilization 1~2 hour in 0.1~1.0% calcium chloride solution, cleans to form.And the carrier of described fixed yeast can be strip or blocky nylon wire fabric or synthetic fabrics or other porous upholders, preferably adopt strip or blocky nylon wire fabric or synthetic fabrics, these strips or blocky nylon wire fabric or synthetic fabrics can fixedly hang on after carrying out the yeast immobilization among the impurity elimination sugar retort.
Described fixed yeast can adopt following concrete preparation technology:
A, barms is inserted in the fermentor tank of the bent juice of 5~12%Bx rice (or wort) fill sterilization, 28~32 ℃ of aerated culture 4~24 hours are cultivated when reaching 0.5~1.5 hundred million cells/ml, put jar;
B, fermented liquid are through the centrifugal yeast emulsion (by weight, containing stem cell 8~15%) that gets of yeast whizzer;
C, the yeast emulsion is mixed the mass concentration that makes sodium alginate in the emulsion with the sodium alginate underflow be 10~60g/L;
D, weave cotton cloth bar or cloth of nylon wire immersed in the above-mentioned underflow, hang on the support, drip and go unnecessary underflow;
E, weave cotton cloth bar or piece of the above-mentioned nylon wire that is soaked with underflow is hung in the immobilization jar, with massfraction is that the immersion of 0.1~1.0% calcium chloride solution made sodium alginate solidify in 1~2 hour, discharge calcium chloride solution then, inject the sterilization clear water and clean, standby 4~10 ℃ of refrigerations.Weave cotton cloth bar or piece of the fixed yeast nylon wire that immobilization is good hangs in the impurity elimination sugar retort during use.
In the novel preparation method of hydroxyl isomaltulose of the present invention, owing to have with the technological process of sucrose inversion liquid by impurity elimination sugar retort, conversion fluid is by utilizing particular fixed yeast Decompositions of Palatinose other assorted sugar (comprising trehalose, sucrose, glucose etc.) in addition in the impurity elimination sugar retort, Palatinose content in the conversion fluid is brought up to more than 98%, again this conversion fluid shortening is generated hydroxyl isomaltulose, improved the utilization ratio of sucrose material greatly; In addition, novel method saved in the existing technological process need with sucrose inversion liquid concentrate, crystallization, centrifugation molasses, produce the crystallization Palatinose, with operations such as crystallization Palatinose dissolvings, save energy is enhanced productivity significantly again.
Use novel method of the present invention, preparation sucrose material that hydroxyl isomaltulose consumed and existing technology relatively can be saved more than 20%.
Embodiment
Embodiment one
The technological process of preparation hydroxyl isomaltulose is as follows:
(1) will sterilize sucrose solution by immobilized α-Pu Taotang based transferase retort (immobilized alpha-glucosyl transferring enzyme enzyme pearl is housed in the retort), reaction makes the conversion fluid of other assorted sugar (as sucrose, glucose etc.) of the Palatinose that is formed by enzymatic conversion that contains about 85% and about 15%;
(2) conversion fluid with gained feeds the impurity elimination sugar retort that immobilization cereuisiae fermentum (Saccharomycescerevisiae) is housed under 25~32 ℃ of temperature, slowly stirred 30~60 minutes 28~32 ℃ of ventilations, do not show when bubble produces that to having assorted sugar is exhausted, obtain the conversion fluid of impurity elimination sugar;
(3) with the centrifugal clear liquid that removes to obtain containing behind the residue Palatinose of the conversion fluid after the impurity elimination sugar, this clear liquid contains Palatinose can reach 98%, again this clear liquid shortening is made hydroxyl isomaltulose.
Embodiment two
(1), contains 50 gram immobilization α-Pu Taotang based transferase enzyme pearls as the immobilized cell reaction column with 1000 milliliters of triangular flasks; 500 milliliters of the sucrose solutions of adding 50% (W/V) sterilization; 28~32 ℃ on bottle swingging machine, shake the bottle 1~2 hour; Remove by filter immobilization alpha-glucosyl transferring enzyme enzyme pearl and make the conversion fluid that contains the Palatinose that forms by enzymatic conversion and other assorted sugar;
(2) conversion fluid is put into the weave cotton cloth triangular flask (as impurity elimination sugar retort) of bar of the nylon wire that are equipped with 50 gram immobilization saccharomyces uvarums (Saccharomyces uvarum), slowly shook 30~60 minutes in 28~32 ℃, when not having bubble and produce, remove by filter the fixed yeast nylon wire piece of weaving cotton cloth, impurity elimination sugar conversion fluid;
(3) with the centrifugal clear liquid that removes to obtain containing behind the residue Palatinose of above-mentioned impurity elimination sugar conversion fluid, this clear liquid contains the Palatinose about 98%, again this clear liquid shortening is made hydroxyl isomaltulose.
Embodiment three
The step of the technological process of preparation hydroxyl isomaltulose is basic identical with embodiment one, and difference is in the sugared retort of the impurity elimination in second step unusual debaryomyces hansenii of immobilization (Hansenula anomala) to be housed.
Embodiment four
The step of the technological process of preparation hydroxyl isomaltulose is basic identical with embodiment one, and difference is in the sugared retort of the impurity elimination in second step immobilization iron oxide red plum contract yeast (Mefschnikowia pulcherrima) to be housed.
Embodiment five
The step of the technological process of preparation hydroxyl isomaltulose is basic identical with embodiment one, and difference is in the sugared retort of the impurity elimination in second step spore yeast of red winter of immobilization (Rhodosporidium toruloides) to be housed.
Embodiment six
The step of the technological process of preparation hydroxyl isomaltulose is basic identical with embodiment one, and difference is in the sugared retort of the impurity elimination in second step immobilization rhodotorula glutinis (Rhodotorola glutinis) to be housed.