CN1884287A - Process for preparation of lecithin - Google Patents

Process for preparation of lecithin Download PDF

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Publication number
CN1884287A
CN1884287A CN 200510026994 CN200510026994A CN1884287A CN 1884287 A CN1884287 A CN 1884287A CN 200510026994 CN200510026994 CN 200510026994 CN 200510026994 A CN200510026994 A CN 200510026994A CN 1884287 A CN1884287 A CN 1884287A
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China
Prior art keywords
yelkin tts
preparing
lecithin
ethanol
extraction
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CN 200510026994
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Chinese (zh)
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CN100443489C (en
Inventor
陆文达
李剑英
陈光华
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SHANGHAI AIKANG FINE CHEMICAL INDUSTRY Co Ltd
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SHANGHAI AIKANG FINE CHEMICAL INDUSTRY Co Ltd
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Publication of CN1884287A publication Critical patent/CN1884287A/en
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Abstract

The invention relates to a process of preparing lecithin with advanced shearing equipment, especially relates to a method for extracting yolk lecithin and soybean lecithin with alcohol. The invention employs alcohol as extracting agent, and disintegrates and extracts solid lecithin-containing material (such as dried egg yolk and powder soybean bean lecithin ) with advanced shearing equipment simultaneously, which greatly shortens extracting time, improves extraction rate, reduces solvent consumption and improves working condition.

Description

A kind of method for preparing Yelkin TTS
Technical field
The present invention relates to a kind of production technique of extracting Yelkin TTS, specially refer to extraction using alcohol yolk powder mesolecithal Yelkin TTS with the soybean lecithin in the extraction using alcohol powder soybean phospholipid.
Background technology
Be raw material all both at home and abroad at present, under agitation condition, leach the Yelkin TTS in the solid phase with ethanol with solid yolk powder and powder soybean phospholipid.Contained phosphatide (Phospholipid. in yolk powder and the powder soybean phospholipid, be called for short PL) be that phosphorous monoester mixes biology, mainly be by Yelkin TTS (phosphatidylcholine, Phosphatidylcholines are called for short PC), kephalin (phosphatidylethanolamine, Phosphatidylethanolamines, be called for short PE) lipositol (phosphatidylinositols, Phosphatidylserines are called for short PI) and serine phosphatide (phosphatidylserine, Phosphatidylinositols is called for short PS) etc. composition.Ethanol is to Yelkin TTS solubleness maximum, and kephalin takes second place, and the molten Jie's degree of other phosphatide is very little, so can extract contained Yelkin TTS in the solids with ethanol.The material that is extracted is called pure dissolubility phosphatide, its lecithin content can reach 50%~70% (PC50, PC70).Because phosphatide cpd all is heat-sensitive substances, after temperature surpasses 60 ℃, can decompose; With contain oxidation after oxygen contacts in the air, generate virose peralcohol, all under cryogenic nitrogen atmosphere, carry out so extract in the Yelkin TTS technology, to guarantee quality product at phosphatide.
Yolk powder and powder soybean phospholipid all are pressed powders, and wherein contained Yelkin TTS is all surrounded by other big quantity of material, are difficult to be diffused into the surface, so stirring extracting method of present utilization, extraction time was wanted more than 10 hours, have in addition want soaked overnight, extraction efficiency is very low; Because leaching process is a solid-liquid phased soln process,, need to reduce the middle mutually Yelkin TTS concentration of ethanol, again to improve the dissolved impellent with a large amount of ethanol in order to accelerate the Yelkin TTS dissolution rate.And repeated multiple times leaching just obtains certain extraction yield, thus cause equipment volume greatly, the ethanol consumption is big.
In order to accelerate the yield of above-mentioned solid-liquid leaching speed and Yelkin TTS, also report the method for adding inertia dispersion agent (as thin yellow ground, dextrin etc.) that adopt recently in the document as carrier.Concrete grammar is to dissolve all phosphatide earlier with normal hexane, add dispersion agent then, slough normal hexane more in a vacuum, like this in the dispersion agent surface, phosphatide forms the thin film of very thin thickness, leach with ethanol again, thereby the thickness of diffusion layer of minimizing Yelkin TTS is accelerated leaching speed and has been improved yield.Increased the precoated layer process but add the dispersion agent method, increased the impurity of post-processing difficulty and introduction dispersion agent, so this method is not adopted by actual production yet.
Summary of the invention
Purpose of the present invention is exactly a kind of method for preparing Yelkin TTS that provides a kind of in order to overcome the defective that above-mentioned prior art exists and can effectively shorten extraction time, cuts down the consumption of energy, improves the product extraction yield.
Purpose of the present invention can be achieved through the following technical solutions: a kind of method for preparing Yelkin TTS, it is characterized in that, this method adopts the high-shear extractor, with dehydrated alcohol the solids or the pressed powder that contain Yelkin TTS are efficiently pulverized and emulsification and extraction simultaneously, thereby so that very rapid rate and very high yield extract Yelkin TTS.
Described solids is a yolk powder.
Described pressed powder is a soybean phospholipid.
Described dehydrated alcohol and solids or pressed powder add in the extractor simultaneously, pulverize extraction and carry out synchronously, and the time is 10~15 minutes.
After the described pulverizing extraction, separate with the solid-liquid whizzer, the liquid phase vacuum promptly obtains lecithin product after taking off ethanol again.
But described vacuum is taken off the ethanol recirculation use that ethanol reclaims.
The present invention adopts High shear device, makes solid pulverize and extract and carries out simultaneously.Under powerful shearing force, ethanol carries out in the extraction process, and solid is ground into superfine powder, and this process has not only increased the specific surface area of leaching greatly, and has improved lecithin-diffused speed greatly; Whole leaching process can be finished at 10-15 minute, had howed soon than present traditional method.The entire operation process is carried out in the fully-closed nitrogen atmosphere, promptly guarantees quality product, has also reduced the alcoholic acid volatilization.
After ethanol leaching is finished, can enter and carry out solid-liquid separation in the whizzer, liquid phase is entering high-efficiency evaporator, ℃ takes off ethanol in vacuum<60, and it is reusable to reclaim ethanol.Product behind the precipitation is lecithin product.Detailed process is seen accompanying drawing.
The present invention makes to pulverize and extract and carries out synchronously owing to adopt the high-shear extractor, has realized three big advantages of process innovation:
(1) adopts the high-shear extractor, make to pulverize and extract and carry out synchronously, shorten the time effectively, cut down the consumption of energy, improve the product extraction yield;
(2) reduce the organic solvent consumption of ethanol effectively, reduced potential safety hazard;
(3) equipment volume is little, entire equipment under nitrogen under the fully-closed protection, good product quality.
Description of drawings
Fig. 1 is powdered soybean phospholipid high-shear extraction process flow figure of the present invention;
Fig. 2 is yolk powder high-shear extraction process flow figure of the present invention.
Embodiment
Embodiment 1
Powdered soybean phospholipid high-shear extraction process, the flow process of this technology comprises: powder lecithin through high-shear stir, centrifugal, concentrated, drying makes the product P C55 that contains Yelkin TTS 55%.
Concrete technology comprises:
Get the 1kg powdered soybean phospholipid and place reactor, add the 10kg anhydrous ethanol solvent, 10min is stirred in high-shear, makes phospholipid fraction fully be dissolved in the ethanol centrifugation; Throw out is put into reactor add 10kg dehydrated alcohol high-shear stirring again, centrifugal, twice supernatant liquor decompression of gained rotation evaporate to dryness promptly gets PC55, weighs.
Embodiment 2
Yolk powder high-shear extraction process, the flow process of this technology comprises: yolk powder is through high-shear stirring, centrifugal, concentrated egg phospholipids and the neutral grease made.
Concrete technology comprises:
Get the 1kg yolk powder and place reactor, add the 10kg anhydrous ethanol solvent, 10min is stirred in high-shear, makes that phosphatide and neutral grease fully are dissolved in the ethanol centrifugation in the yolk powder; Throw out is put into reactor add 10kg dehydrated alcohol high-shear stirring again, centrifugal, twice supernatant liquor decompression of gained rotation evaporate to dryness promptly gets egg phospholipids and neutral grease, weighs.

Claims (6)

1. method for preparing Yelkin TTS, it is characterized in that, this method adopts the high-shear extractor, with dehydrated alcohol the solids or the pressed powder that contain Yelkin TTS efficiently pulverized and emulsification and extraction simultaneously, thereby so that very rapid rate and very high yield extract Yelkin TTS.
2. a kind of method for preparing Yelkin TTS according to claim 1 is characterized in that described solids is a yolk powder.
3. a kind of method for preparing Yelkin TTS according to claim 1 is characterized in that described pressed powder is a soybean phospholipid.
4. a kind of method for preparing Yelkin TTS according to claim 1 is characterized in that described dehydrated alcohol and solids or pressed powder add in the extractor simultaneously, pulverizes extraction and carries out synchronously, and the time is 10~15 minutes.
5. according to claim 1 or 4 described a kind of methods that prepare Yelkin TTS, it is characterized in that after the described pulverizing extraction, separate with the solid-liquid whizzer, the liquid phase vacuum promptly obtains lecithin product after taking off ethanol again.
6. a kind of method for preparing Yelkin TTS according to claim 5 is characterized in that, but described vacuum is taken off the ethanol recirculation use that ethanol reclaims.
CNB2005100269945A 2005-06-22 2005-06-22 Process for preparation of lecithin Expired - Fee Related CN100443489C (en)

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CNB2005100269945A CN100443489C (en) 2005-06-22 2005-06-22 Process for preparation of lecithin

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CN1884287A true CN1884287A (en) 2006-12-27
CN100443489C CN100443489C (en) 2008-12-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103254227A (en) * 2013-05-08 2013-08-21 浙江大学 Method for extracting and separating phosphatidylcholine by use of phenol extraction agent
CN107105695A (en) * 2014-10-10 2017-08-29 恩兹莫特克有限公司 Ocean lecithin preparations with enhanced inoxidizability

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102439125B (en) * 2010-12-03 2014-04-30 上海赢贝生物技术有限公司 Method for preparing high quality antarctic krill oil of phosphatidylserine containing unsaturated double bond in the fatty acyl

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2654882B2 (en) * 1991-12-31 1997-09-17 株式会社ホーネンコーポレーション Lecithin modification method and edible oil / fat composition containing the lecithin
DE19854807A1 (en) * 1998-11-27 2000-05-31 Krupp Uhde Gmbh Process for obtaining lecithin, in particular, from dry egg
US6635456B2 (en) * 2001-02-09 2003-10-21 Fidia Farmaceutici S.P.A. Procedure for the preparation of pure phosphatides with phospholipase D
CN1498552A (en) * 2002-11-09 2004-05-26 李绶章 Method for preparing nutritious health food of soft capsule of composite yolk lecithin

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103254227A (en) * 2013-05-08 2013-08-21 浙江大学 Method for extracting and separating phosphatidylcholine by use of phenol extraction agent
CN103254227B (en) * 2013-05-08 2016-06-08 浙江大学 A kind of method adopting phenols extraction agent extracting and separating phosphatidylcholine
CN107105695A (en) * 2014-10-10 2017-08-29 恩兹莫特克有限公司 Ocean lecithin preparations with enhanced inoxidizability

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Granted publication date: 20081217

Termination date: 20120622