CN1880036A - Method and system for the manufacture of ceramic products - Google Patents
Method and system for the manufacture of ceramic products Download PDFInfo
- Publication number
- CN1880036A CN1880036A CNA2005101296780A CN200510129678A CN1880036A CN 1880036 A CN1880036 A CN 1880036A CN A2005101296780 A CNA2005101296780 A CN A2005101296780A CN 200510129678 A CN200510129678 A CN 200510129678A CN 1880036 A CN1880036 A CN 1880036A
- Authority
- CN
- China
- Prior art keywords
- ceramic
- die device
- flat board
- bracing
- strutting arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract 1
- 230000009970 fire resistant effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
- B28B11/168—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs in which the material is cut-out from a strand or web by means of a frame-shaped knife
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The method and system (1), particularly for the manufacture of ceramic products such as tesseras (2) for mosaics and the like comprises: placing a slab (4) of raw ceramic material in a plastic state on support means (5); superimposing on said slab (4) die means (6) equipped with cutting means (7), turned towards said slab (4) and defining forming gaps (10) in said ceramic products; pressing said die means (6) on said slab (4) of ceramic material making said cutting means (7) penetrate the latter in such a way as to form said separate ceramic products contained in said gaps (10), adhering to said cutting means (7); transferring said die means (6) and said formed products adhering to said cutting means (7) inside drying means (16) for drying said formed products; separating said die means (6) from said dried formed products; picking up said dried, formed and separated products and sending them with said support means (15) to subsequent processing stations.
Description
Technical field
The present invention relates to a kind of method and system, relate in particular to a kind of method and system that are used to make ceramic as the insert that is used for mosaic and analog.
Background technology
Mosaic is to select one of maximum product in the ceramic industry.
At present, making the insert that forms the mosaic ornament is the finished product ceramic tile that adopts default size of suitable cutting machine basis and direction to cut stock size, and these directions are generally the right angle each other to obtain insert from these finished product quadrangle ceramic tiles such as square ceramic tile.
Cutting machine comprises the horizontal conveyor with direction of advance, the ceramic tile of stock size be shelved on this conveyer and one become delegation after being positioned at another.
Above conveyer, the cutting head of fixing a succession of cutting disc is supported on suitable and the adjustment height place, and these cutting discs are also placed to common axis mutually with splined alongside, and described common axis is transverse to the direction of advance setting of conveyer; This axle is driven by the electric motor units rotation, and cutting disc rotates with electric motor units.
Distance between the disk according to insert the dimension adjustable that must have and revising as required.
During production cycle, the finished product ceramic tile advances on conveyer and disk cuts them at first in one direction, form batten contiguous but that separate, these battens are picked up then and are positioned at once more on the positions on the conveyer, rotation 90 degree, and once more through under the disk meeting at right angles with respect to aforementioned direction and to be cut, thereby form insert.
According to another technology, by on the static surface of finished product ceramic tile, cutting on the aforementioned both direction, still do not penetrate ceramic tile, along line of cut pressure break ceramic tile, so just made the insert that is used for mosaic then.
After manufactured, above-mentioned all inserts that obtain are carried out the last side angle chamfered edge stage, because otch or fracture are sharp-pointed especially, it is dangerous therefore dealing with.
The chamfered edge stage is to carry out like this: promptly a plurality of ceramic tiles are put into the jar that is installed on the shaking device in the time interval of setting, make in such a manner because the effect that friction element is played in vibrations that being in contact with one another between the insert causes and friction, thereby obtain that nature formalizes and the edge of chamfered edge.This technology has some shortcomings.
First shortcoming is: the program of insert that obtains to be used for mosaic is very long, after preparing cutting machine according to desired structure, at first need to produce finished product ceramic tile and on the finished product ceramic tile, carrying out series of cuts in the both direction at least then, at last the chamfered edge operation is carried out at the turning of the insert that obtained with stock size.
Another shortcoming is: in order to produce the insert that is used for mosaic, different machines must be set, i.e. a whole set of production system of the ceramic tile of general type and size, one or more cutting machines and must add in the described system the chamfered edge machine that chamfered edge is carried out at the turning.
Thereby this system and equipment need sizable economic investment and need big space to hold them.
Another kind of mode is, must outside the ceramic tile company of the finished product ceramic tile of producing general type and size, process processing, this is to realize by other companies that a large amount of ceramic tiles are transported to special disposal cutting and chamfered edge corner, must the finished product insert be turned back to the company that makes ceramic tile from described other companies and pack them and carry out last sale.
This mode of operation can make the company that makes the finished product ceramic tile save system and equipment on the one hand, but will increase cooperation processing and the required cost that freight produced on the other hand, and this is used for appreciable impact the ultimate cost of the insert of mosaic.
Summary of the invention
The objective of the invention is to improve prior art.
An object of the present invention is to design a kind of method and system, it can make the ceramic that is similar to the insert that is used for mosaic and analog, described ceramic for example is the ceramic tile littler than the size of conventional ceramic tile, but do not need to make in advance the ceramic tile of stock size, the corner of insert is cut and the operation of chamfered edge thereby eliminated.
Another object of the present invention is a kind of method and system that is used to produce ceramic of design, described ceramic for example is the insert that is used for mosaic and analog, as the little ceramic tile of stock size than the ceramic tile of present manufacturing, it need be by the performed intervention processing of external coordination company.
According to the present invention, a kind of method is provided, especially a kind of method that is used to make ceramic as the insert that is used for mosaic and analog, this method comprises: form the ceramic material flat board on bracing or strutting arrangement, downcut the insert that is used for mosaic and analog from described flat board, it is characterized in that: described flat board is unprocessed.
A kind of system, especially a kind of system that is used to make ceramic as the insert that is used for mosaic and analog, it is characterized in that: this system comprises: the bracing or strutting arrangement of unprocessed plastic state ceramic material flat board; Positioner on the described flat board, the die device, die device are equipped with the cutter sweep that limits the shaping gap; Pressurizing unit, it is set for and pushes described die device in such a manner so that described cutter sweep penetrates described flat board and form ceramic in described shaping gap; Be used to pick up first device of the described die device that accommodates described ceramic, this first device is sent to the die device on the bracing or strutting arrangement; Be used to pick up described die device and described bracing or strutting arrangement and at inner second device that transmits of drying device, described die device accommodates described ceramic; The separator that described die device is separated with the ceramic of described drying.
The method according to this invention and system, ceramic is as the insert that is used for the mosaic analog and processed, it does not need other otch or joint-cutting and crack, and do not need finally to carry out chamfered edge and limit their size and circumference, thereby can be used for decoration immediately after finishing in drying and by follow-up baking.
Description of drawings
By disclosing the represented system of non-limitative example in a kind of accompanying drawing, especially a kind of production is used for the system of the insert of mosaic and analog, and other features and advantage will be clearer, and accompanying drawing is as follows:
Fig. 1 is the partial cross-sectional view of cutter sweep;
Fig. 2 observes the cross sectional view that the cutter sweep among Fig. 1 is cut open along section II-II from bottom to top;
Fig. 3,4,5,6th, cutter sweep at ceramic in particular for the fragmentary sectional view in four continuous production phases of the insert of mosaic;
Fig. 7 is the schematic plan view of system, especially a kind of schematic plan view that is used to produce the system of ceramic, and described ceramic is in particular for the insert of mosaic;
Fig. 8 is the schematic partial perspective view that cutter sweep is in cut state.
The specific embodiment
Referring to Fig. 7, a kind of system that is particularly useful for producing ceramic of 1 expression, described ceramic is the insert 2 that is used for mosaic and analog.
This system 1 comprises primary importance 3, and plastic state ceramic material flat board 4 is transported on this primary importance and is placed on the transporter 5.
This flat board 4 is subdivided into a plurality of longitudinal components, referring to Fig. 1, at primary importance 3 places, die device 6 is placed on each part, and each part is cut in such a manner so that they have size and corresponding to substantially size of circumference and circumference with die device 6.
Die device 6 comprises cutter sweep 7, cutter sweep 7 comprises the support component 8 that has square ceramic tile shape usually again, promptly in the bottom surface of this support component 108 upper supports a plurality of cutting blades 9 are arranged on this support component, the described cutting blade edge of a knife is towards the other places setting and towards each several part.
Cutting blade 9 is provided with mutual intersection in such a manner and forms a plurality of gaps 10 mutually, and as shown in Figure 2, these gaps 10 have quadrangle form such as square, and form grid 11, and the side of grid 11 is parallel to support component 8.
After above die device 6 has been placed on each several part, they all are sent on the second place 12, and wherein squeeze unit 13 is installed on this second place, and squeeze unit 13 makes cutting blade 9 penetrate various piece, as shown in Figure 3.Like this, cutting blade 9 cuts into each part and gap 10 as many adjacent blocks, and the 3D shape of these pieces such as parallelepiped shape are determined by the shape in gap 10: each piece is that corresponding product to be made is the original thing of insert 2.
Thereby the part that flat board 4 is made shaping insert 2 by ceramic material is also made by ceramic material, because the plasticity of this ceramic material, insert 2 adheres on the wall in the gap 10 that is formed by cutting blade 9 naturally: by utilizing this bonding, make insert 2 and die device 6 be in one in practice, the die device is picked up by first pick device and is sent on the 3rd position 14 from the second place 12 with the insert 2 that remains on 10 inside, gap, in the 3rd position 14, die device 6 is placed on the bracing or strutting arrangement 15, and bracing or strutting arrangement 15 comprises for example by the net of apparatus for placing such as conveyer belt support or the supporting plate of being holed.
Die device 6 picks up and is sent to drier 16 inside by second pick device from the 3rd position 14 with bracing or strutting arrangement 15.
In drier inside, the large quantity of moisture that contains in each plastic state insert 2 evaporates, and reduces the overall size of insert subsequently, and this also is called " contraction ".
Referring to Fig. 5 and 6, this contraction causes that insert 2 and the wall that defines gap 10 separate naturally, that is, in other words, insert 2 separates with cutting blade 9.
The 4th position 17 is arranged on the exit of drier 16, the 4th position die device 6 be shaped and dry ceramic tile 2 separates; In practical operation, mechanism for picking is held die device 6, it is upwards mentioned and place it on the line of return 24 from the insert 2 that is shaped, the line of return 24 turns back to primary importance 3 with the die device, and the insert 2 that is placed on the bracing or strutting arrangement 15 is transmitted to carry out following process, as polishing along polish line 18.
Polished insert 2 arrives the 5th take-off location 19 then, these inserts are for example picked by aspirator on the 5th take-off location 19, and be sent on fire-resistant dull and stereotyped 25, and by fire-resistant dull and stereotyped combustion fire drying stove 20 inside of inserting, shown in route 26.
During bracing or strutting arrangement 15 turned back to primary importance 3, it was rinsed, cleans by flushing, cleaning and the drying device of placing along the line of return 21 and be dry.
The 6th position 22 is located at the exit of combustion fire drying stove 20, at 22 places, the 6th position, finished product insert 2 also with its on place fire-resistant dull and stereotyped 25 of these inserts and separate, and be sent on the subsequent packages position, and fire-resistant dull and stereotyped 25 be sent on the 5th position 19 by another line of return 23.
Claims (21)
1, a kind of method that is particularly useful for making ceramic product as the insert (2) that is used for mosaic and analog, comprise: go up at bracing or strutting arrangement (5) and form ceramic material flat board (4), cut the insert (2) that is used for mosaic and analog down from described flat board (4), it is characterized in that: described ceramic material flat board (4) is in rough.
2, method according to claim 1 is characterized in that: described flat board is the extrded material flat board (4) of plastic state.
3, method according to claim 1 and 2 is characterized in that: described cutting comprises:
-die the device (6) that will be equipped with cutter sweep (7) is placed on the described flat board (4), and cutter sweep (7) is towards described flat board (4) and limit the shaping gap (10) of described ceramic product;
-described die device (6) is squeezed on the described flat board (4), described cutter sweep (7) is penetrated and the ceramic product of the described separation that is shaped, the ceramic product of described separation is contained in the described gap (10) and adheres on the described cutter sweep (7).
4, according to each described method in the claim 1 to 3, it is characterized in that: after described shaping operation, described die device (6) and the described formed product that adheres on the described cutter sweep (7) are sent on the bracing or strutting arrangement (15).
5, according to each described method in the claim 1 to 4, it is characterized in that: after described transfer operation, described die device (6), described formed product and described bracing or strutting arrangement (15) are inserted drying device (16) inside, be used for dry described formed product.
6, according to each described method in the claim 1 to 5, it is characterized in that: after described insertion operation, described die device (6) is separated with the formed product of described drying.
7, according to each described method in the claim 1 to 6, it is characterized in that: after described lock out operation, pick up product described dry forming, that separate and they are sent on the following process position with described bracing or strutting arrangement (15).
8, according to claim 4 or 5 described methods, it is characterized in that: described bracing or strutting arrangement (15) comprises bluff body.
9, method according to claim 8 is characterized in that: described bluff body is net or porous plate or analog.
10, according to each described method in the claim 4,5,8,9, it is characterized in that: described bracing or strutting arrangement (15) is supported on another apparatus for placing.
11, method according to claim 3 is characterized in that: described cutter sweep (7) comprises the cutting blade (9) that a plurality of edges of a knife are provided with forward, and it is supported on described die device (6) and goes up and be provided with in a predetermined direction.
12, method according to claim 11 is characterized in that: described direction is intersected.
13, method according to claim 12 is characterized in that: described direction is in the right angle.
14, according to claim 3 or 11 described methods, it is characterized in that: described cutting blade (9) has cutting sharp side separately, the mutual copline in these sharp sides.
15, a kind of system that is particularly useful for making ceramic as the insert (2) that is used for mosaic and analog, it is characterized in that: this system comprises:
-be used for the bracing or strutting arrangement (5) of unprocessed plastic state ceramic material flat board (4);
Positioner on the-described flat board (4), die device (6), described die device are equipped with the cutter sweep (7) that limits shaping gap (10);
-pressurizing unit (13), it is provided for pushing in such a manner described die device (6) so that described cutter sweep (7) penetrates described flat board (4) and form ceramic in described shaping gap (10);
First pick device of-described die device (6), described die device (6) accommodates described ceramic, and first pick device is sent to the die device on the bracing or strutting arrangement (15);
Second pick device of-described die device (6), it accommodates described ceramic and described bracing or strutting arrangement (15) and transmits in that drying device (16) is inner;
-separator that die device (6) is separated with the ceramic of described drying.
16, system according to claim 15 (1) is characterized in that, described die device (6) comprising:
-support component (8);
-cutting blade (9) that a plurality of edges of a knife are provided with outwardly, it is supported on that described support component (8) is gone up and towards described ceramic material flat board (4).
17, system according to claim 16 (1) is characterized in that: described cutting blade (9) is arranged on the cross one another direction to form a plurality of described shapings gaps (10), and these gaps are set to grid.
18, system according to claim 17 (1) is characterized in that: described cutting blade (9) has mutual coplanar cutting edge.
19, system according to claim 15 (1) is characterized in that: described bracing or strutting arrangement (15) comprises net, porous plate or analog.
20, a kind of according to method in the claim 1 to 14 and the ceramic that obtained according to the system in the claim 15 to 19 (1), it is characterized in that: this ceramic has side, described side obtains by cutting unprocessed ceramic material flat board (4) with die device (6), and described die device (6) is equipped with the cutter sweep (7) of laying and being compressed on the flat board (4).
21, goods according to claim 20 is characterized in that, described unprocessed ceramic material is a plastic state.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0427767.9 | 2004-12-18 | ||
| GB0427767A GB2421210A (en) | 2004-12-18 | 2004-12-18 | A method and system for the manufacture of ceramic products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1880036A true CN1880036A (en) | 2006-12-20 |
| CN1880036B CN1880036B (en) | 2011-04-13 |
Family
ID=34090303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2005101296780A Expired - Fee Related CN1880036B (en) | 2004-12-18 | 2005-12-16 | Method and system |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1671767A3 (en) |
| CN (1) | CN1880036B (en) |
| GB (1) | GB2421210A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111002457A (en) * | 2019-12-02 | 2020-04-14 | 湖南易兴建筑有限公司 | Building block production line and production method |
| CN111015906A (en) * | 2020-01-10 | 2020-04-17 | 南通謇辉贸易有限公司 | Hollow slab extrusion forming device and using method |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008035202A1 (en) * | 2006-09-18 | 2008-03-27 | Fabio Bettazzi | Apparatus and method for manufacturing mosaic tiles sheets and mosaic tiles sheet produced by such an apparatus and method |
| CN107053450A (en) * | 2017-05-17 | 2017-08-18 | 苏州达力客自动化科技有限公司 | A kind of sub- moulded pottery not yet put in a kiln to bake producing device of Full-automatic insulated |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1253656A (en) * | 1960-04-08 | 1961-02-10 | Process for manufacturing ceramic tiles and equipment for its implementation | |
| ES432119A1 (en) * | 1974-08-14 | 1976-09-01 | Lingl | Method of and an apparatus suitable for use in producing ceramic plates |
| FR2612446B1 (en) * | 1987-03-17 | 1991-08-23 | Esteban Jean Max | PROCESS FOR MANUFACTURING OBJECTS BY CUTTING PASTA MATERIAL AND DEVICE FOR CARRYING OUT SAID METHOD |
| US5568391A (en) * | 1990-05-29 | 1996-10-22 | Mckee; Lance D. | Automated tile mosaic creation system |
-
2004
- 2004-12-18 GB GB0427767A patent/GB2421210A/en not_active Withdrawn
-
2005
- 2005-12-08 EP EP05026789A patent/EP1671767A3/en not_active Withdrawn
- 2005-12-16 CN CN2005101296780A patent/CN1880036B/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111002457A (en) * | 2019-12-02 | 2020-04-14 | 湖南易兴建筑有限公司 | Building block production line and production method |
| CN111015906A (en) * | 2020-01-10 | 2020-04-17 | 南通謇辉贸易有限公司 | Hollow slab extrusion forming device and using method |
Also Published As
| Publication number | Publication date |
|---|---|
| GB2421210A (en) | 2006-06-21 |
| EP1671767A3 (en) | 2007-08-08 |
| GB0427767D0 (en) | 2005-01-19 |
| CN1880036B (en) | 2011-04-13 |
| EP1671767A2 (en) | 2006-06-21 |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110413 Termination date: 20211216 |
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| CF01 | Termination of patent right due to non-payment of annual fee |