The processing method of double herringbone gear in-phase
Affiliated technical field
The present invention relates to a kind of processing method of double helical gear, belong to the Machining Technology field.
Background technology
At present, the processing method of herringbone bear is to process a side gear symbol figure of herringbone bear earlier, is that benchmark marks opposite side gear tool setting line by the tooth of having processed then, by the opposite side gear symbol figure of tool setting line tool setting gear hobbing herringbone bear.Because two herringbone bears on the same axle are to be scribed ss benchmark processing, the double helical tooth center same-phase precision of two herringbone bears that process like this is low, and phase error reaches 1mm.
Summary of the invention
Purpose of the present invention: in order to overcome the low deficiency of double herringbone gear in-phase precision that existing method processes, the invention provides a kind of synchronous processing method in double helical tooth center of new assurance double helical gear, be that left right-hand teeth centre-to-centre spacing equates in the same shaft section by controlling, come the phase difference of indirect controller's word gear centre.This method can be controlled two herringbone bear same-phase precision within 0.03mm, and method is simple, convenient.
Solution of the present invention is: herringbone bear by about revolve and gradually open spiral camber and form, the double helical tooth center is meant left-hand teeth center line and right-hand teeth center line intersection point; If two herringbone bear same-phases then are positioned on the same bus at the cog double helical tooth center 4 of 1 double helical tooth center 3 and gear 2 of gear compound graduation cylinder; Just project on the gear compound graduation circumference, the double helical tooth center 3 and 4 of these two herringbone bears is in identical circumferential position; Otherwise, between the double helical tooth center 3 and 4 of two herringbone bears on the gear compound graduation circumference, form phase angle, i.e. a phase error.
On the expanded view of double helical gear:
The left-hand teeth of herringbone bear 1 and right-hand teeth centre-to-centre spacing l
1For: l
1=2S
1/ tg β;
The left-hand teeth of herringbone bear 2 and right-hand teeth centre-to-centre spacing l
2For: l
2=2S
2/ tg β.
β in the formula---be helical angle.
Because herringbone bear 1 and herringbone bear 2 same-phases are so there is s
1=s
2, then the left-hand teeth of herringbone bear 1, herringbone bear 2 equates with right-hand teeth centre-to-centre spacing, i.e. l
1=l2; The double helical gear axis blank is clamped on the high-precision cnc boring and milling machine, when the processing double helical gear, on herringbone bear on the same shaft section 1 and herringbone bear 2 outside circles, bore four technology pin-and-holes, control technology pin-and-hole symmetry error is in allowing accuracy rating, and assurance herringbone bear 1 equates with the technology pin-and-hole centre-to-centre spacing of herringbone bear 2.Be that benchmark is drawn mill teeth tool setting center line, mill teeth made allowance with the technology pin-and-hole respectively.In the technology pin-and-hole, dial gauge is installed, beat the table look-up pin-and-hole and revolve flank of tooth relative error about adjacent, if error surpasses the scope that allows, by getting a tooth pulled out or going here and there the cutter adjustment, mill teeth again, transverse tooth thickness made allowance, again beat table look-up, revolving flank of tooth relative error about making pin-and-hole adjacent is zero, and the left-hand teeth of assurance herringbone bear 1 and herringbone bear 2 and right-hand teeth center line guarantee promptly that all by technology pin-and-hole center two herringbone bear phase errors are within allowed band.
The invention has the beneficial effects as follows: method is simple, convenient, the double herringbone gear in-phase precision height after the processing.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the part drawing of double helical gear axle.
Fig. 2 is a same-phase double helical gear expanded view.
Fig. 3 is the technology pin-and-hole manuscript of double helical gear axle.
Fig. 4 is the A-A cutaway view of double helical gear axle
Fig. 5 is stroke method figure of angle paper.
Fig. 6 beats table look-up phase error figure.
Among the figure 1, herringbone bear, 2, herringbone bear, 3, gear double helical tooth center, 4, gear double helical tooth center, 5, the technology pin-and-hole.
The specific embodiment
See also Fig. 1-Fig. 6, the double helical gear axis blank is clamped on the high-precision cnc boring and milling machine, on (1) two outside circle of double helical gear, bore two technology pin-and-holes (5), bore two technology pin-and-holes (5) on (2) two outside circles of double helical gear, pin-and-hole (5) centre-to-centre spacing of control herringbone bear (1) equates with pin-and-hole (5) centre-to-centre spacing of herringbone bear (2); Then, alignd in the left side of the left-handed gear of Y axis datum limit and herringbone bear (1) of angle paper, and the hypotenuse that makes angle paper marks herringbone bear (1) left-handed gear tool setting center line (3) by gear (1) technology pin-and-hole (5) center; Alignd with the right side of herringbone bear (1) dextrorotation gear in the Y axis datum limit of angle paper, and the hypotenuse that makes angle paper marks herringbone bear (1) dextrorotation gear tool setting center line (3) by gear (1) technology pin-and-hole (5) center; In like manner, mark the left-handed gear and the dextrorotation gear tool setting center line (4) of herringbone bear (2); On gear-hobbing machine,, rough mill tooth by the tool setting center line (3) that has marked, (4) strict tool setting with the gear shaft centering, the transverse tooth thickness made allowance, tooth-face roughness reaches Ra3.2; Dial gauge is installed in technology pin-and-hole (5), on adjacent two lateral tooth flanks of technology pin-and-hole (5), is played table respectively, check the difference of reading of two lateral tooth flank dial gauges; If difference of reading surpasses the phase accuracy requirement, the divided teeth gear of gear-hobbing machine is thrown off, get a tooth pulled out or go here and there cutter, mill teeth again; Beat table look-up behind the mill teeth till processing is qualified.