Cleaning agent for waste teletron broken glass and preparation method thereof
Technical field
The present invention relates to a kind of used in electronic industry clean-out system and preparation method thereof, particularly a kind of cleaning agent for waste teletron broken glass and preparation method thereof.
Background technology
At present, according to scholarly forecast, in five to 15 years of future, the CRT picture tube date of retirement that China produces, and advanced countries such as American-European and Japan just met with the peak that electron wastes (containing the CRT picture tube) is scrapped at hand.From the Communication Development statistical communiques in 2005 that the Ministry of Information industry announces, learn, China's number of netizens has reached 1.11 hundred million, conservative estimation, what have wherein that 60% people uses is (CDT glass bulb) typotron, this means in following 5-10, will have 0.666 hundred million useless (CDT) (being roughly equal to 1,000,000 tons of glass cullet) indicating meter scrapped successively.This number does not also comprise colour (CRT) televisor and the eliminating of individual (CDT) computer monitor of not networking.At first enjoy the western developed country of electronic product benefit, may not reckon with the environmental stress that electronic waste brings at first, the situation that they are present, the perhaps problem of the many environmentalists of China worry just.According to expert statistics, China obtains useless using glass bulb from telecomputer is scrapped will be increased to annual 600000 tons year by year from ten thousand tons of 15-20 every year, and this is unavoidable environmental pressure.And useless using glass bulb is different from common domestic glass, and composition is special, includes PbO, BaO, and SrO, ZrO and top coat fluorescent material contain graphite and halogen composition in the coating.Both at home and abroad the expert thinks, the coating that contains graphite is through glass-melting furnace high temperature, may form strong carcinogens such as dioxin and enter atmosphere by factory chimney.Contain the CRT glass of special composition, as be submerged, when condition was suitable, objectionable impurities can be dissolved in soil and the water source once more.Therefore, press for safe recovery and reuse CRT image tube broken glass, reduce its harm and pollute.At present, waste image tube recovery and reuse optimal path is to become the raw material of making CRT glass once more.Decoating is very necessary, except preventing generation of dioxin, also for the glass sophisticated categories, because the coating influence is classified and then influenced glass cullet reuse at high proportion.
The method of current decoating and cleaning glass has three kinds:
The manual cleaning: adopt simple basket, net, use the HF acid soak, remove coating, stay glass, discard raffinate; The objectionable impurities that operating process discharges will cause damage to workers ' health.The cleaning raffinate is dealt with improperly, and environmental pollution is very serious.
Cylinder dry method: adopt grinding plant,, glass coating is removed by a glass grinding mutually.But the processing noise is big, the difficult control of dust, and the glass yield is low, accounts for nearly 10% the difficult utilization of glass micro mist.
Cylinder wet method: utilize roller equipment that glass is immersed among the HF, remove coating by chemical action and certain mechanical effect.The loss of this kind method glass is little, but HF acid is bigger to operator's actual bodily harm, the wastewater treatment difficulty; And HF is the clean-out system that domestic and international general limitation is used.
Waste image tube broken glass coating clean-out system is also being set about developing by the country that also has, but must add the cerium oxide composition, and cost is higher.
Summary of the invention
The objective of the invention is to overcome above-mentioned weak point, provide a kind of efficient height, cost low, nontoxic, not etching glass, be beneficial to cleaning agent for waste teletron broken glass of environmental protection and preparation method thereof.
Implementation of the present invention is as follows for achieving the above object:
A kind of cleaning agent for waste teletron broken glass, form by the liquid A agent and the solid B agent of following weight percent:
The liquid A agent is formed:
Hydrochloric acid or sulfuric acid 3.3~15%,
Oxygenant 0.7~3%,
Surplus is a water;
(is the basis amount with the liquid A agent) formed in solid B agent:
Complexing agent 3~6%,
Oxyacetic acid 0.7~3%,
Fluorion activeconstituents 1.5~6%,
Tensio-active agent 0.005~0.01%.
Described oxygenant is a hydrogen peroxide.
Described complexing agent select ethylenediamine tetraacetic acid (EDTA) (EDTA) and sodium salt, citric acid, Trisodium Citrate and sodium salt thereof, sylvite one or more.
Described fluorion activeconstituents select Sodium Fluoride or Potassium monofluoride and its solvable acid salt one or more.
Described tensio-active agent select Perfluorocaprylic Acid or its sodium salt, sylvite or ABS one or more.
Preparing this clean-out system carries out as follows: liquid A agent and solid B agent in described ratio weighing uniform mixing, when preparing as the liquid A agent, are put into water with effective constituent respectively successively; With the liquid A agent for preparing and solid B agent accurately weighing in proportion, after the mixing, under normal pressure, stir, make its whole dissolvings, outward appearance is colourless homogeneous transparent or light yellow liquid clean-out system slightly, can use.
During use, scavenging solution is heated to 30-60 ℃, cleans glass in the water that promptly can arbitrary proportion joins, proportion is 1.03~1.2, and the pH value is 1-2.On-line cleaning glass can effectively be removed the glass surface coating, and water is rinsed glass well subsequently, and glass is after seasoning, and cleaning meets the requirements, and glass is not had corrosion.And nontoxic, free from environmental pollution, its key technical indexes is:
Outward appearance: colourless homogeneous transparent or light yellow liquid slightly,
Smell: tart flavour slightly,
Viscosity: 5~30 centipoises,
Use the pH value: 1~2,
Proportion: approximate water,
Foam: do not have,
Active matter content: greater than 16%.
Oxyacetic acid has another name called itaconicacid, and molecular formula is HOCH
2COOH.
Solid B of the present invention agent is all white particle, and is soluble in water.
Hydrochloric acid used in the present invention or sulfuric acid are mainly in order to keep the suitable acidity of clean-out system.
Complexing agent ethylenediamine tetraacetic acid (EDTA) used in the present invention (EDTA) and sodium salt thereof.Citric acid, Trisodium Citrate etc. are organic huge legendary turtle and agent, are white particle or Powdered, and main purpose improves surge capability, increase solution work-ing life, effectively protective glass and equipment.But many other metal ions such as the iron of the glass surface of complexing simultaneously coating, copper, overcome the harm of using cleanings such as hydrofluoric acid and acetone to bring, carbon and separated with scavenging solution with precipitation forms by the metal of complexing in the coating reaches appropriate processing after filtration environment is not produced pollution.Tensio-active agent of the present invention mainly increases the wetting action of scavenging solution to coating, improves cleaning performance, and consumption is very little, is 0.005~0.01% of total scavenging solution.The fluorion activeconstituents can destroy the water glass composition after solidifying in the coating, has the increase cleansing power, improves the function of cleaning efficiency, increases the antistatic effect that cleans the back glass surface simultaneously.
Cleaning agent for waste teletron broken glass of the present invention is with the sulfuric acid of limit content or hydrochloric acid, organic sting and agent and tensio-active agent are main raw material, raw material is easy to get, manufacture craft is simple, characteristics are nontoxic weak erosive, though the cleaning performance initial stage is with suitable with concentration hydrogen fluoric acid effect, but more remarkable than hydrofluoric acid effect after regeneration recovers, the advantage after the circulation is then more obvious repeatedly, and major cause is the hydrofluoric acid etching glass and can not obtains separating with precipitation forms.The using method of clean-out system of the present invention is: can use adding water after liquid A agent and the solid B agent mixing, reclaim the back as the regeneration composition, join in the stoste.Cleaning the stoste optimum temps is 30-60 ℃, can significantly reduce regenerant consumption.
Concrete purging method is as follows:
Manual purging method: clean and in time throw out in the liquid is removed after the stoste effect reduces, add this clean-out system again, general add-on is no more than 5%.The glass that clean-out system was washed wants water to clean, and Yu Shuike does and joins clean-out system water, and it is also good that also available fabric picks stoste scouring coating result.
Mechanical cleaning method: special-purpose cleaning equipment has triple or double liquid circulation, comprises that pre-wash water, clean-out system liquid and clear water wash three and recirculate.A liquid compensation regeneration does not efflux in the system, regeneration by filter, press filtration finishes, a small amount of mud cake (account for glass 5/10000ths) can be by solid waste disposal, the big also recyclable useful salt of amount, the zero release of whole process high-efficiency environment friendly, cleaning performance is very remarkable.
The invention has the beneficial effects as follows:
1, can thoroughly clean coating on the teletron glass fast, to the glass surface not damaged, coating to be scaling off, and alternative electronic industry clean-out system hydrofluoric acid and the acetone that must use.
2, nontoxic, the free from extraneous odour of this clean-out system, low-corrosiveness, safe and reliable, do not fire not quick-friedly, short-time contact does not produce burn into to human body does not have uncomfortable sensation; Free from environmental pollution, do not destroy the high-altitude ozonosphere, can not cause Greenhouse effect; Use, transport, store very convenient.
3, raw material sources of the present invention are extensive, even can utilize industrial waste acid to prepare clean-out system, and are cheap, effectively reduce and clean cost.
4, easily rinsing, be a kind of not only be applicable to manual, but also be applicable to the efficient cleaner that machinery cleans.
Embodiment
Below in conjunction with preferred embodiment, to details are as follows according to embodiment provided by the invention:
Embodiment 1
The liquid A agent is formed: (preparation 100kg)
Hydrochloric acid (molecular formula is HCl): 9kg,
(molecular formula is H to hydrogen peroxide
2O
2, commercially available content 27%): 2kg,
Be 100kg after adding entry.
(is the basis amount with the liquid A agent) formed in solid B agent:
Complexing agent: select ethylenediamine tetraacetic acid (EDTA) (EDTA) and sodium salt, citric acid, Trisodium Citrate and sylvite one or more, total amount is 4.5kg,
Oxyacetic acid (itaconicacid): 2kg, (molecular formula is HOCH
2COOH),
The fluorion activeconstituents is selected Sodium Fluoride 4kg,
Tensio-active agent 0.005kg selects ABS and Perfluorocaprylic Acid sodium salt, and both additional proportions are 10: 1.
Liquid A agent and solid B agent be respectively in described ratio weighing uniform mixing, when preparing as the liquid A agent, effective constituent hydrochloric acid or sulfuric acid, hydrogen peroxide put into water successively respectively; With the liquid A agent for preparing and solid B agent accurately weighing in proportion, after the mixing, under normal pressure, stir, make its whole dissolvings, outward appearance is colourless homogeneous transparent or light yellow liquid clean-out system slightly, can use.
During use, scavenging solution is heated to 30-60 ℃, cleans glass in the water that promptly can arbitrary proportion joins, proportion is 1.03, and pH value control 1-2 is advisable.On-line cleaning glass can effectively be removed the glass surface coating, and water is rinsed glass well subsequently, and glass is after seasoning, and cleaning meets the requirements, and glass is not had corrosion.
Embodiment 2
The liquid A agent is formed: (preparation 100kg)
Sulfuric acid: commercially available 95% industrial sulphuric acid 3.3kg,
(molecular formula is H to hydrogen peroxide
2O
2, content 27%): 0.7kg,
Be 100kg after adding entry.
(is the basis amount with the liquid A agent) formed in solid B agent:
Complexing agent: select ethylenediamine tetraacetic acid (EDTA) (EDTA) and sodium salt, citric acid, Trisodium Citrate and sylvite one or more, total amount is 3kg,
Oxyacetic acid (itaconicacid) 0.7kg, (molecular formula is HOCH
2COOH),
Fluorion activeconstituents 1.5kg selects Sodium Fluoride to mix with 1: 1 with Potassium monofluoride,
Tensio-active agent 0.005kg.ABS and Perfluorocaprylic Acid sodium salt calculated with 10: 1.
The preparation method is with embodiment 1.
Embodiment 3
The liquid A agent is formed: (preparation 100kg)
Hydrochloric acid: 15kg,
(molecular formula is H to hydrogen peroxide
2O
2, commercially available content 27%): 3kg,
Be 100kg after adding entry.
(is the basis amount with the liquid A agent) formed in solid B agent:
Complexing agent: select ethylenediamine tetraacetic acid (EDTA) (EDTA) and sodium salt, citric acid, Trisodium Citrate and sylvite one or more, total amount is 6kg,
Oxyacetic acid (itaconicacid) 3kg, (molecular formula is HOCH
2COOH) industrial first grade,
Fluorion activeconstituents 6kg, Sodium Fluoride mixes with 1: 1 with Potassium monofluoride,
Tensio-active agent 0.005kg, ABS and Perfluorocaprylic Acid sodium salt calculated with 10: 1.
The preparation method is with embodiment 1.
Above-mentioned clean-out system outward appearance is colourless homogeneous transparent or light yellow liquid slightly, and dilution back proportion is 1.05, and the pH value is 1.5.By clean-out system using method noted earlier, on-line cleaning can effectively be removed the glass surface coating.
Adopt 5% hydrofluoric acid solution of the present invention and preparation, clean teletron glass simultaneously respectively, the coating removal time ratio sees the following form:
| The glass (second) of band evaporation of aluminum | Redness or black coating glass (second) |
Scavenging solution of the present invention | 10 | 30 |
Hydrofluoric acid solution | 10 | 30 |
The scavenging solution of the present invention of regenerating | 10 | 30 |
The regenerated hydrogen fluorspar acid solution | 12 | 38 |
Adopt 5% hydrofluoric acid solution of the present invention and preparation to soak glass simultaneously, corrode relatively and see the following form:
| 10 (minute) corrosion | 48 (hour) corrosion |
Scavenging solution of the present invention | Do not have | Do not have |
Hydrofluoric acid solution | Do not have | Have |
Use clean-out system cleaning glass of the present invention and traditional hydrofluoric acid clean mode relatively, the renewable and regeneration effect highly significant of scavenging solution.The hydrofluoric acid wastewater treatment is difficulty very, and is seriously polluted; Clean-out system of the present invention is beneficial to environmental protection, obviously is better than hydrofluoric acid, and cheap.
Coating mud, though weight is little, its pollution level is quite big; Can not flow into soil and water source, also should not burn, it is more feasible to separate cake of press.Along with picture tube is eliminated the increase of amount and the propelling of waste separation retrieval management, it is very necessary to handle waste image tube glass.And China is per capita resources shortage type country, should walk the resources conservation sustainable development path.Therefore the present invention has economy and the environment protection meaning that heavily has to the recovery and green processing of teletron glass.
Above-mentioned detailed description of cleaning agent for waste teletron broken glass and preparation method thereof being carried out with reference to embodiment; be illustrative rather than determinate; can list several embodiment according to institute's limited range; therefore in the variation and the modification that do not break away under the general plotting of the present invention, should belong within protection scope of the present invention.