CN108793652A - A kind of pickling sludge resource processing apparatus and technique - Google Patents

A kind of pickling sludge resource processing apparatus and technique Download PDF

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Publication number
CN108793652A
CN108793652A CN201810831761.XA CN201810831761A CN108793652A CN 108793652 A CN108793652 A CN 108793652A CN 201810831761 A CN201810831761 A CN 201810831761A CN 108793652 A CN108793652 A CN 108793652A
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China
Prior art keywords
acidleach
acid
pump
sink
kettle
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CN201810831761.XA
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Chinese (zh)
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CN108793652B (en
Inventor
孟剑
杨刚
丁柄皓
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Anshan Chuangxin Environmental Protection Polytron Technologies Inc
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Anshan Chuangxin Environmental Protection Polytron Technologies Inc
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes

Abstract

The present invention provides a kind of pickling sludge resource processing apparatus and techniques, device includes Disintegrating machine with heater, slurrying sink, mashing pump, sink, washing pump, filter press, screw conveyor, acidleach kettle, acid pump, exhaust fan, tail gas absorber, acid liquor filter, Disintegrating machine with heater connects slurrying sink, slurrying sink connects mashing pump, mashing pump connects filter press, sink connects washing pump, washing pump connects filter press, the cleaning solution outlet connection slurrying sink of filter press, filter press is connected to screw conveyor entrance, screw conveyor is connected to acidleach kettle, acidleach kettle connects exhaust fan, exhaust fan connects tail gas absorber, the liquid outlet of acidleach kettle connects acid pump, acid pump connects acid liquor filter, acidleach kettle is additionally provided with acid solution entrance.Compared with prior art, the device of the invention investment is small, is combined with steel industry acid purification system, drastically reduces the amount of pickling sludge, becomes pickle liquor and rinses the tool of water process.

Description

A kind of pickling sludge resource processing apparatus and technique
Technical field
The present invention relates to the environmental technology field of metal surface pickle liquor processing more particularly to a kind of pickling sludge resources Change processing unit and technique.
Background technology
Pickling sludge is the solid waste for the neutralized generation of pickling waste waters that Treatment of Metal Surface process generates, pickling waste waters Essentially from the cleaning waste water for rinsing the residual acid generation of steel surface and pickle is prepared, acid regeneration is discharged and pickling lines The acid waste water etc. that ground flushing generates.With the development of steel and iron industry and Surface Processing Industry, the annual pickling waste waters in the whole nation Yield it is increasing, if direct emission, environmental pollution harm be apparent.At present for the processing water of such waste water Flat low, common is exactly lime or caustic soda neutralization precipitation method, has large quantities of lime to have neither part nor lot in the process using neutralization by lime Reaction is just wrapped up by other flcos and is sunken in sludge, causes sludge yield big, and is handled using caustic soda, containing big in sour mud The sodium chloride of amount, it is difficult to handle, if arbitrarily toppling over or simply filling, easily cause serious problem of environmental pollution.From guarantor Retaining ring border Resource recovery sets out, and existing enterprise utilizes pickling recycling sludge and is mainly dried after pretreatment for brickmaking Or production cement.
Invention content
The present invention provides a kind of pickling sludge resource processing apparatus and technique, it can effectively remove and contain in sludge Sodium ion, and be combined with steel industry acid purification system, pickling sludge quantity be greatly reduced, avoids environmental pollution, invested It is small, it is at low cost.
To achieve the above object, the present invention is realized using following technical scheme:
A kind of pickling sludge resource processing apparatus, including Disintegrating machine with heater, slurrying sink, mashing pump, sink, washing pump, Filter press, screw conveyor, acidleach kettle, acid pump, exhaust fan, tail gas absorber, acid liquor filter, the Disintegrating machine with heater outlet An entrance of slurrying sink, slurrying sink outlet connection slurry pump intake are connected, slurry pump discharge connects filter press Slurry inlet, the sink outlet connection washing pump intake, the washing entrance of washing pump discharge connection filter press, filter press are washed Another entrance of liquid outlet connection slurrying sink is washed, the filter press solid outlet is connected to screw conveyor entrance, Screw conveyor exports an entrance for being connected to acidleach kettle, and the gas vent of acidleach kettle connects exhaust fan entrance, tail gas wind The liquid outlet of machine outlet connection tail gas absorber entrance, acidleach kettle connects acid solution pump intake, and acid solution pump discharge connects acid solution mistake Filter inlet, the acidleach kettle are additionally provided with acid solution entrance.
The tail gas absorber outlet at bottom connects tail gas tower pump entry, and tail gas tower circulating-pump outlet connects tail gas At the top of absorption tower.
A kind of technique carrying out pickling recycling sludge processing using pickling sludge resource processing apparatus,
1) pickling sludge filter cake is crushed by Disintegrating machine with heater, makes it into quick pulp in slurrying sink, so Afterwards slurrying washing is carried out using filter press washings;
2) slurry, which enters, carries out press filtration in filter press, the filter cake after press filtration is washed by the water in sink, sodium therein Ion 95%wt is removed, and the solution after washing enters slurrying in slurrying sink and uses;
3) filter cake after washing is sent into through screw conveyor in acidleach kettle, and hydrochloric acid is added in acidleach kettle and carries out acidleach, acidleach Material afterwards, which enters in acid liquor filter, to be filtered, and filtered solution directly removes acid purification system, filters the filter residue of formation Incinerator is gone to burn;
4) acid mist that acidleach process generates, which is extracted by exhaust fan negative pressure in tail gas absorber, carries out tail gas absorption, wherein gas Body absorbing medium is soda bath, is recycled by tail gas tower circulating pump.
Above-mentioned steps 3) in the hydrochloric acid that is added in acidleach kettle come from acid purification system, a concentration of 18-20%wt.
Above-mentioned steps 3) in the filter residue that is formed of filtering account for the 4-8%wt of former slag total amount.
Compared with prior art, the beneficial effects of the invention are as follows:
The washing in situ of slurrying washing and filter press is formed combination by the present invention, is first carried out washing in situ, is carried out slurrying afterwards Washing, the second adverse current that pickling sludge is realized by filter press and slurrying sink wash, and simply, fast, equipment investment is small; The sodium ion in sludge after washing can be greatly reduced, and provide convenience for subsequent use;Sludge after washing is again The secondary hydrochloric acid with the 18-20% of the acid purification system by-product after pickling of metal reacts, by the iron hydroxide and hydroxide in sludge It is iron chloride and solution of ferrous chloride that ferrous iron, which neutralizes, and after being filtered, the slag containing large amount of organic filters out, and filtrate is knot Brilliant iron chloride and solution of ferrous chloride, is returned directly to acid purification system, and pyrohydrolysis forms iron oxide red and regeneration hydrochloric acid.This The plant investment of invention is small, is combined with the existing hydrochloric acid pickler regenerative system of steel industry, drastically reduces pickling sludge Amount, become pickle liquor with rinse water process tool.
Description of the drawings
Fig. 1 is the process flow chart of the present invention.
In figure:1- Disintegrating machine with heater;2- slurrying sinks;3- mashing pumps;4- sinks;5- washing pumps;6- filter presses;7- spiral transferrings Send machine;8- acidleach kettles;9- acid pumps;10- exhaust fans;11- tail gas absorbers;12- tail gas tower circulating pumps;13- acid liquor filterings Device.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention:
See Fig. 1, a kind of pickling sludge resource processing apparatus, including Disintegrating machine with heater 1, slurrying sink 2, mashing pump 3, sink 4, washing pump 5, filter press 6, screw conveyor 7, acidleach kettle 8, acid pump 9, exhaust fan 10, tail gas absorber 11, acid solution mistake Filter 13, an entrance of the outlet of the Disintegrating machine with heater 1 connection slurrying sink 2, the outlet of slurrying sink 2 connection mashing pump 3 enter Mouthful, the slurry inlet of the outlet of mashing pump 3 connection filter press 6, the outlet of the sink 4 connects 5 entrance of washing pump, and washing pump 5 exports Connect the washing entrance of filter press 6, another entrance of the cleaning solution outlet connection slurrying sink 2 of filter press 6, the pressure 6 solid outlet of filter is connected to 7 entrance of screw conveyor, and screw conveyor 7 exports an entrance for being connected to acidleach kettle 8, acid The gas vent for soaking kettle 8 connects 10 entrance of exhaust fan, the outlet of exhaust fan 10 connection 11 entrance of tail gas absorber, acidleach kettle 8 Liquid outlet connect 9 entrance of acid pump, the outlet of acid pump 9 connection 13 entrance of acid liquor filter, the acidleach kettle 8 is additionally provided with acid Liquid entrance.
11 outlet at bottom of tail gas absorber connection tail gas tower circulating pump, 12 entrance, the outlet of tail gas tower circulating pump 12 connects Connect 11 top of tail gas absorber.
A kind of technique that pickling recycling sludge processing is carried out using pickling sludge resource processing apparatus:
1) pickling sludge filter cake is effectively crushed by Disintegrating machine with heater 1, making it into slurrying sink 2 can be fast Then the pulp of speed carries out slurrying washing using 6 washings of filter press;
2) slurry, which enters, carries out press filtration in filter press 6, the filter cake after press filtration is washed by the water in sink 4, therein Sodium ion 95%wt is removed, and the solution after washing enters slurrying in slurrying sink 2 and uses;
3) filter cake after washing is sent into through screw conveyor 7 in acidleach kettle 8, and hydrochloric acid is added in acidleach kettle 8 and carries out acidleach, acid Material after leaching is mixed solution and the solid precipitation of iron chloride and frerrous chloride, and material, which enters in acid liquor filter 13, to carry out Filter, filtered solution directly go acid purification system that pyrolytic preparation iron oxide red and hydrochloric acid, the filter residue for filtering formation is gone to go Incinerator burns;
4) acid mist that acidleach process generates, which is extracted by 10 negative pressure of exhaust fan in tail gas absorber 11, carries out tail gas absorption, Middle gas absorbing medium is soda bath, is recycled by tail gas tower circulating pump 12, is periodically added.
Above-mentioned steps 3) in the hydrochloric acid that is added in acidleach kettle 8 come from metal killing pickle acid purification system, a concentration of 18- 20%wt.
Above-mentioned steps 3) in the filter residue that is formed of filtering account for the 4-8%wt of former slag total amount.It crosses filter residue and contains a large amount of organic matter (steel industry needs that the organic components such as corrosion inhibiter are added in water), goes incinerator to burn.
Pickling sludge filter cake enters Disintegrating machine with heater 1, and water enters sink 4, and 18-20% hydrochloric acid enters acidleach kettle 8, soda bath into Enter 12 entrance of tail gas tower circulating pump.
The present invention can make the sodium ion in pickling sludge de- using slurrying washing and filter press two countercurrent washings of washing in situ Except rate is 95%.
The device of the invention need not heat, and not need high-temperature service, be suitable for, realization pickling dirt mating with acid purification system The significantly decrement treatment of mud.
Working principle of the present invention is as follows:
1, countercurrent washing is carried out by filter press 6 and slurrying sink 2, the sodium ion in filter cake is removed;
2, acid-leaching reaction includes:
Fe(OH)2+2HCl→FeCl2+H2O
Fe(OH)3+3HCl→FeCl3+3H2O
Solution after acidleach is mainly the mixture of iron chloride and frerrous chloride.
3, acid mist is HCl gases, and reaction includes:
Na(OH)+HCl→NaCl+H2O
The acid mist that acidleach generates effectively is absorbed by soda bath.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (5)

1. a kind of pickling sludge resource processing apparatus, which is characterized in that including Disintegrating machine with heater, slurrying sink, mashing pump, water Slot, washing pump, filter press, screw conveyor, acidleach kettle, acid pump, exhaust fan, tail gas absorber, acid liquor filter, it is described One entrance of Disintegrating machine with heater outlet connection slurrying sink, slurrying sink outlet connection slurry pump intake, slurry pump discharge connect The slurry inlet of filter press, the sink outlet connection washing pump intake are connect, washing pump discharge connects the washing entrance of filter press, Another entrance of the cleaning solution outlet connection slurrying sink of filter press, the filter press solid outlet are connected to spiral transferring Machine entrance, screw conveyor is sent to export an entrance for being connected to acidleach kettle, the gas vent connection exhaust fan of acidleach kettle enters Mouthful, the liquid outlet of exhaust fan outlet connection tail gas absorber entrance, acidleach kettle connects acid solution pump intake, and acid solution pump discharge connects Acid liquor filter entrance is connect, the acidleach kettle is additionally provided with acid solution entrance.
2. a kind of pickling sludge resource processing apparatus according to claim 1, which is characterized in that the tail gas absorption Tower bottom outlet connection tail gas tower pump entry, tail gas tower circulating-pump outlet connect tail gas absorption top of tower.
3. a kind of carried out using pickling sludge resource processing apparatus as claimed in claim 1 or 2 at pickling recycling sludge The technique of reason, it is characterised in that:
1) pickling sludge filter cake is crushed by Disintegrating machine with heater, makes it into quick pulp in slurrying sink, it is then sharp Slurrying is carried out with filter press washings to wash;
2) slurry, which enters, carries out press filtration in filter press, the filter cake after press filtration is washed by the water in sink, sodium ion therein 95%wt is removed, and the solution after washing enters slurrying in slurrying sink and uses;
3) filter cake after washing is sent into through screw conveyor in acidleach kettle, and hydrochloric acid is added in acidleach kettle and carries out acidleach, after acidleach Material, which enters in acid liquor filter, to be filtered, and filtered solution directly removes acid purification system, and the filter residue for filtering formation goes to burn Stove is burnt to burn;
4) acid mist that acidleach process generates, which is extracted by exhaust fan negative pressure in tail gas absorber, carries out tail gas absorption, and wherein gas is inhaled Receipts medium is soda bath, is recycled by tail gas tower circulating pump.
4. a kind of pickling sludge recycling process according to claim 3, which is characterized in that above-mentioned steps 3) in acid The hydrochloric acid being added in leaching kettle comes from acid purification system, a concentration of 18-20%wt.
5. a kind of pickling sludge recycling process according to claim 3, which is characterized in that above-mentioned steps 3) in mistake The filter residue that filter is formed accounts for the 4-8%wt of former slag total amount.
CN201810831761.XA 2018-07-26 2018-07-26 Pickling sludge recycling treatment device and technology Active CN108793652B (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393958A (en) * 2019-08-16 2019-11-01 南通百川新材料有限公司 A kind of diaphragm filter press Washing of Filter Cake device and method
CN112479528A (en) * 2020-12-14 2021-03-12 江苏华西节能装备有限公司 Pickling wastewater sludge regeneration system and treatment method
WO2022141413A1 (en) * 2020-12-31 2022-07-07 中冶南方工程技术有限公司 Mixed acid waste liquor treatment system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930013218A (en) * 1991-12-28 1993-07-21 정명식 Regeneration of process sludge in electrolytes
CN101037289A (en) * 2007-03-15 2007-09-19 黄丹喜 Method for recovering and reusing industrial acid-washed metal sludge in steel plate production
CN103388073A (en) * 2013-07-29 2013-11-13 中国环境科学研究院 Two-stage acid leaching washing pressure filtration process and device of metal acid leaching solution
CN103451411A (en) * 2013-09-09 2013-12-18 新疆蓝天镁业股份有限公司 Technique and system for preparing fine iron powder from siderite
CN103451422A (en) * 2013-09-03 2013-12-18 天津城建大学 Method for preparing iron oxide for iron making by using steel acid-washing wastewater sludge
CN104762478A (en) * 2015-02-12 2015-07-08 江苏恒嘉再生资源有限公司 Method for production and recovery of precious metals on the basis of pickling sludge
CN208717127U (en) * 2018-07-26 2019-04-09 鞍山创鑫环保科技股份有限公司 A kind of pickling sludge resource processing apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930013218A (en) * 1991-12-28 1993-07-21 정명식 Regeneration of process sludge in electrolytes
CN101037289A (en) * 2007-03-15 2007-09-19 黄丹喜 Method for recovering and reusing industrial acid-washed metal sludge in steel plate production
CN103388073A (en) * 2013-07-29 2013-11-13 中国环境科学研究院 Two-stage acid leaching washing pressure filtration process and device of metal acid leaching solution
CN103451422A (en) * 2013-09-03 2013-12-18 天津城建大学 Method for preparing iron oxide for iron making by using steel acid-washing wastewater sludge
CN103451411A (en) * 2013-09-09 2013-12-18 新疆蓝天镁业股份有限公司 Technique and system for preparing fine iron powder from siderite
CN104762478A (en) * 2015-02-12 2015-07-08 江苏恒嘉再生资源有限公司 Method for production and recovery of precious metals on the basis of pickling sludge
CN208717127U (en) * 2018-07-26 2019-04-09 鞍山创鑫环保科技股份有限公司 A kind of pickling sludge resource processing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110393958A (en) * 2019-08-16 2019-11-01 南通百川新材料有限公司 A kind of diaphragm filter press Washing of Filter Cake device and method
CN112479528A (en) * 2020-12-14 2021-03-12 江苏华西节能装备有限公司 Pickling wastewater sludge regeneration system and treatment method
WO2022141413A1 (en) * 2020-12-31 2022-07-07 中冶南方工程技术有限公司 Mixed acid waste liquor treatment system

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