CN1868715A - Manufacturing method of field airdrop equipment box - Google Patents
Manufacturing method of field airdrop equipment box Download PDFInfo
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- CN1868715A CN1868715A CN 200610094827 CN200610094827A CN1868715A CN 1868715 A CN1868715 A CN 1868715A CN 200610094827 CN200610094827 CN 200610094827 CN 200610094827 A CN200610094827 A CN 200610094827A CN 1868715 A CN1868715 A CN 1868715A
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- equipment box
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Abstract
A method for preparing a packing case used for air-dropping in field war condition includes such steps as granulating, grinding, providing mould and frame, installing pre-embedded part, filling glass fibers, closing mould, heating, cooling, demoulding, fixating shape, and installing accessories.
Description
Technical field
The present invention relates to the preparation of plastic products, be meant a kind of preparation method of field airdrop equipment box especially.
Background technology
Though be used to solve packing, storage, the transportation of organizational equipment, equipment at present special-purpose equipment packaging case is arranged, but because existing storage compartment exists structural strength and shock resistance is poor, the maintenance cost height, weight is big, shortcomings such as the performance of tolerance adverse circumstances is weak can not satisfy the field operations applicability of the armoring maintenance package equipment of my army's field operations, the high requirement of accumulating.
Summary of the invention
The object of the present invention is to provide that a kind of structural strength height, impact resistance are strong, the preparation method of the field airdrop equipment box of excellent anti-corrosion performance.
Overall technology design of the present invention is:
The preparation method of field airdrop equipment box comprises following processing step:
(1) granulation: with granulation after LLDPE, high density polyethylene (HDPE) and the color masterbatch blend;
(2) abrasive dust: material after the granulation in the step (1) and hard acid ester salt are mixed, are ground into the material powder;
(3) mould is prepared: mould inner surface is cleaned out, releasing agent is coated on mould inner surface;
(4) built-in fitting is installed: built-in fitting is attached be installed on mould inner wall;
(5) glass fibre is filled: filled glass fiber in the passage of mould;
(6) matched moulds, heating: in die cavity, add behind the quantitative molding powder matched moulds and mould is rotated heating;
(7) cooling, the demoulding, typing: with mold cools down, the after-applied external force typing of the demoulding;
(8) parts are installed;
Also comprise a framework preparatory technology step in step (3), (4), be about to steel framework and the fixing assembling of dies cavity less than the dies cavity size.
The concrete technological parameter of each processing step among the present invention is:
Be will be less than steel framework and the fixing assembling of dies cavity of dies cavity size 0.5%-6%.
Step (1) is that the addition of color masterbatch is the 0.5-5% of LLDPE and high density polyethylene (HDPE) total amount with granulation after the high density polyethylene (HDPE) of the LLDPE of 60-90 part, 10-40 part and a spot of color masterbatch blend.
The addition of hard acid ester salt is the 0.1-1 ‰ of the material total amount after the granulation in the step (1) in the step (2).
Step (2) is that the material after being mixed is ground into granularity is 60-90 purpose material powder.
Mould inner surface after the cleaning in the step (3) is smooth smooth.
The cooling of mould comprises air-cooled and water-cooled in the step (7), and the wherein air-cooled time is 15-25 minute, and the water-cooled time is 2-6 minute.
The shaping time of the external force typing in the step (7) was not less than 1 hour.
Also comprise the modification of mould between step (7) and the step (8), promptly remove the plastic flash of tank surface, make tank surface smooth smooth.
Add behind the quantitative molding powder matched moulds in the step (6) and mould is rotated heating in die cavity, the mold heated temperature is 295-305 ℃, and be 19-21 minute heat time heating time.
Substantive distinguishing features that the present invention is obtained and significant technological progress are:
This field airdrop equipment box outer case adopts has the non-toxic polyethylene material of excellent impact resistance energy and decay resistance in conjunction with the steel inner frame, utilize rotational molding technique to make, storage compartment had following characteristics after this technology can make moulding: load-bearing is big, intensity is high, good seal performance, waterproof, anti-dust, anti-pollution; Corrosion resistance and good, shock resistance are good, can be used as the parapack vanning and use.For not yielding in the intensity that guarantees casing and the use, satisfy that dress equipment in the storage compartment holds and, casing and steel inner frame are combined closely in one by roll moulding shaping technology as the effect of drawer support.The weight that the weight of content and pile produce is mainly born by the steel inner frame, has alleviated the supporting power of casing itself greatly.Adopt this special roll moulding shaping technology, the steel inner frame is wrapped in the inside by outer case in forming process, can not have influence on the outward appearance of product when increasing outer case intensity.
The specific embodiment
Below in conjunction with embodiment the present invention is further described:
Embodiment 1
Present embodiment comprises following processing step:
(1) granulation: with granulation after 75 parts LLDPEs, 25 parts high density polyethylene (HDPE) and a spot of color masterbatch blend;
(2) abrasive dust: the barium stearate of the material after the granulation in the step (1) with trace is mixed, and being ground into granularity is 70 purpose material powder;
(3) mould is prepared: mould inner surface is cleaned out, releasing agent is coated on mould inner surface;
(4) framework is prepared: will fix less than the steel framework and the dies cavity of dies cavity size 1.5%;
(5) built-in fitting is installed: built-in fitting is attached be installed on mould inner wall;
(6) glass fibre is filled: filled glass fiber in the passage of mould;
(7) matched moulds, heating: add behind the quantitative molding powder matched moulds and mould is rotated heating in die cavity, the mold heated temperature is 298 ℃, and be 19 minutes heat time heating time;
(8) cooling, the demoulding, typing: with mold cools down, the after-applied external force typing of the demoulding, shaping time was not less than 1.5 hours;
(9) parts are installed: carrying handle, hinge, sealing joint strip, draw ring, drawer, guide rail are installed.
The addition of color masterbatch is 1.25% of LLDPE and a high density polyethylene (HDPE) total amount in the step (1).
In the step (2) addition of barium stearate be in the step (1) the material total amount after the granulation 0.2 ‰.
Mould inner surface after the cleaning in the step (3) keeps smooth smooth, no adhesive, and no-sundries on the mould flange, releasing agent is selected silicone oil for use.
The cooling of mould comprises air-cooled and water-cooled in the step (8), and the wherein air-cooled time is 23 minutes, and the water-cooled time is 2 minutes.
External force typing in the step (8) is to adopt template and fastening leading screw to apply the external force typing.
Also comprise the modification of mould between step (8) and the step (9), promptly use the cutter deburring, make tank surface smooth smooth; Remove the plastic flash of tank surface with benzine blow lamp.
Embodiment 2
It is that steel framework and dies cavity less than mould 2% are fixed that the step of present embodiment (4) middle frame is prepared; Remainder is with embodiment 1.
Claims (10)
1, the preparation method of field airdrop equipment box comprises following processing step:
(1) granulation: with granulation after LLDPE, high density polyethylene (HDPE) and the color masterbatch blend;
(2) abrasive dust: material after the granulation in the step (1) and hard acid ester salt are mixed, are ground into the material powder;
(3) mould is prepared: mould inner surface is cleaned out, releasing agent is coated on mould inner surface;
(4) built-in fitting is installed: built-in fitting is attached be installed on mould inner wall;
(5) glass fibre is filled: filled glass fiber in the passage of mould;
(6) matched moulds, heating: in die cavity, add behind the quantitative molding powder matched moulds and mould is rotated heating;
(7) cooling, the demoulding, typing: with mold cools down, the after-applied external force typing of the demoulding;
(8) parts are installed;
It is characterized in that between step (3), (4), also comprising a framework preparatory technology step, be about to steel framework and the fixing assembling of dies cavity less than the dies cavity size.
2, the preparation method of field airdrop equipment box according to claim 1 is characterized in that it being with less than the steel framework of mould 0.5%-6% and the fixing assembling of dies cavity.
3, the preparation method of field airdrop equipment box according to claim 1 and 2, it is characterized in that described step (1) is that the addition of color masterbatch is the 0.5-5% of LLDPE and high density polyethylene (HDPE) total amount with granulation after the high density polyethylene (HDPE) of the LLDPE of 60-90 part, 10-40 part and a spot of color masterbatch blend.
4, the preparation method of field airdrop equipment box according to claim 1, the addition that it is characterized in that hard acid ester salt in the described step (2) are the 0.1-1 ‰ of material total amount after the middle granulation of step (1).
5, the preparation method of field airdrop equipment box according to claim 1 is characterized in that described step (2) is that the material after being mixed is ground into granularity is 60-90 purpose material powder.
6, the preparation method of field airdrop equipment box according to claim 1 is characterized in that the mould inner surface after the cleaning in the described step (3) is smooth smooth.
7, the preparation method of field airdrop equipment box according to claim 1 is characterized in that the cooling of mould in the described step (7) comprises air-cooled and water-cooled, and the wherein air-cooled time is 15-25 minute, and the water-cooled time is 2-6 minute.
8, the preparation method of field airdrop equipment box according to claim 1 is characterized in that the shaping time of the external force typing in the described step (7) was not less than 1 hour.
9, according to the preparation method of the described field airdrop equipment box of claim 1-8, it is characterized in that also comprising between described step (7) and the step (8) modification of mould, promptly remove the plastic flash of tank surface, make tank surface smooth smooth.
10, the preparation method of field airdrop equipment box according to claim 1, it is characterized in that in the described step (6) in die cavity, adding behind the quantitative molding powder matched moulds and mould is rotated heating, the mold heated temperature is 295-305 ℃, and be 19-21 minute heat time heating time.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2006100948279A CN100528519C (en) | 2006-06-28 | 2006-06-28 | Manufacturing method of field airdrop equipment box |
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CNB2006100948279A CN100528519C (en) | 2006-06-28 | 2006-06-28 | Manufacturing method of field airdrop equipment box |
Publications (2)
Publication Number | Publication Date |
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CN1868715A true CN1868715A (en) | 2006-11-29 |
CN100528519C CN100528519C (en) | 2009-08-19 |
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CNB2006100948279A Expired - Fee Related CN100528519C (en) | 2006-06-28 | 2006-06-28 | Manufacturing method of field airdrop equipment box |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102066091A (en) * | 2008-04-23 | 2011-05-18 | 空中客车运营有限公司 | Device and method for producing a component and component |
CN102453277A (en) * | 2010-10-22 | 2012-05-16 | 中国石油化工股份有限公司 | Enhanced polyolefin rotational moulding composition and preparation method thereof |
-
2006
- 2006-06-28 CN CNB2006100948279A patent/CN100528519C/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102066091A (en) * | 2008-04-23 | 2011-05-18 | 空中客车运营有限公司 | Device and method for producing a component and component |
CN102066091B (en) * | 2008-04-23 | 2015-05-27 | 空中客车运营有限公司 | Device and method for producing a component and component |
CN102453277A (en) * | 2010-10-22 | 2012-05-16 | 中国石油化工股份有限公司 | Enhanced polyolefin rotational moulding composition and preparation method thereof |
CN102453277B (en) * | 2010-10-22 | 2014-09-24 | 中国石油化工股份有限公司 | Enhanced polyolefin rotational moulding composition and preparation method thereof |
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Publication number | Publication date |
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CN100528519C (en) | 2009-08-19 |
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