CN1864881A - Integral extrusion forming method for asymmetrical assembly parts and apparatus thereof - Google Patents

Integral extrusion forming method for asymmetrical assembly parts and apparatus thereof Download PDF

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Publication number
CN1864881A
CN1864881A CN 200610012828 CN200610012828A CN1864881A CN 1864881 A CN1864881 A CN 1864881A CN 200610012828 CN200610012828 CN 200610012828 CN 200610012828 A CN200610012828 A CN 200610012828A CN 1864881 A CN1864881 A CN 1864881A
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CN
China
Prior art keywords
die
blank
extrusion forming
integral extrusion
push rod
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CN 200610012828
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Chinese (zh)
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CN100425366C (en
Inventor
张治民
王强
张宝红
张星
李保成
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中北大学
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Priority to CNB2006100128284A priority Critical patent/CN100425366C/en
Publication of CN1864881A publication Critical patent/CN1864881A/en
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Publication of CN100425366C publication Critical patent/CN100425366C/en

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Abstract

The invention relates to an integrated compress molding method of asymmetry integrated element. It uses concave and convex moulds, to heat, compress and mold the blank. It is characterized in that: according to the position and size of cam on the element, designing the blank with non-uniform thickness; the blank is arranged in the concave mould with a deflection as S; the thicker part of blank or the deflected part is arranged with the edge that needs more metal (the edge with cam); it controls the metal flux and flow direction, via said non-uniform thickness or the deflection amount S, to fill the mould chamber with metal to mold the element. The inventive mould is integrated, with stable operated and simplified process. The element can be compressed molded in one time, to reduce the producing cost; the product has high size and surface accuracy, and high material utilization.

Description

Global squeeze mould-forming method and device of the unsymmetrical component part
One, technical field
The invention belongs to the metallic extrusion molding technology, particularly Global squeeze mould-forming method and device of the unsymmetrical component part.
Two, background technology
Asymmetric flanged dish type class part is widely used in fields (as shown in Figure 1) such as automobile, petroleum industry, and at present, this type of part mainly adopts casting or the manufacturing of forging machine cut processing mode.Replacing traditional processing mode to produce such part with extrusion process, can save material, improve the quality of products and productivity ratio, is a kind of rising technology.Especially higher to some performance requirements parts adopt extrusion forming process, can reach the purpose that improves the product comprehensive mechanical property.The extrusion process of flanged disk-shaped part some symmetries or rule is applied aborning, and has obtained better economic benefits.Yet for asymmetric or irregular flanged disk-like accessory, its extrusion molding is different from general part, metal flow situation complexity; If adopt the distortion of multi-pass operation, higher production cost is difficult to through engineering approaches and uses.Yet there are no at present the research report of related fields both at home and abroad, more can't be applied to actual production.
Three, summary of the invention
The present invention seeks to adopt existing extrusion forming process technology, use Non-Uniform Flow control extrusion forming process technology, Global squeeze mould-forming method and device of the unsymmetrical component part is provided.So that replace casting or such part of forging machine cut processing, but the extrusion modling of part disposable integral save material, improve the quality of products, qualification rate and production efficiency, reduce production costs.
The present invention adopts extrusion forming process, on the basis of analyzing such complex parts extrusion metal flow feature, according to asymmetric combination part shape structure and size and metal flow direction-controlling method, makes the smooth shaping of part; And the die device of employing the inventive method of design.
Asymmetric combination part by one-step integral extrusion forming method of the present invention uses protruding, recessed assembling die device, blank heating-integral extrusion forming; Be characterized in:
● according to the position and the size of structure on the part (boss), design the not blank of equal thickness;
● blank is received in an amount of bias S in the die, place on one side that sotck thinkness is big, or the direction of biasing needs big one side of amount of metal (one side of band boss) at the asymmetric combination part;
● not equal thickness or blank by blank are placed on amount of bias S in the die, and control metal flow and flow direction make metal filled full die cavity and the shaping part.
The device of asymmetric combination part integral extrusion forming of the present invention comprises upper bolster, die shoe, punch, reaches die and push rod; It is characterized in that: described die is split type combined die.
Above-mentioned split type combined die has part bottom die, the part sidepiece die right side, a part sidepiece die left side; Part bottom die is with soket head cap screw and straight pin, by sleeve and the die backing plate on it be fixed on die shoe above; Die is right packs in the die of part bottom with a die left side, and is located by positioning key; Be provided with little jogger hole on the die of die backing plate and part bottom, little push rod is packed in the little jogger hole, between little push rod and the die shoe little push rod connecting plate is housed in the sleeve; Big push rod is housed in the die shoe jogger hole; Described punch with soket head cap screw and straight pin by punch retainer be fixed on upper bolster below.
Above-mentioned part sidepiece die is right to be provided with the die of side direction boss with a die left side, and the sidewise hole pin is housed.Adopt the not method of uniform thickness blank and blank biasing, can form part with holes on the sidewall boss behind side direction boss die and the sidewise hole pin extrusion metal.
For common axisymmetric parts extrusion molding, adopt the smooth and parallel round blank of upper and lower end face usually.And to asymmetric combination class complex parts, because the existence of sidewall boss, metal flow in the extrusion process such as makes the upper/lower cone of boss corresponding position be prone to be not fully filled at defective.According to the position and the size of part convex platform, design the not blank of equal thickness, the smooth but uneven round blank of promptly upper and lower end face, as shown in Figure 4, the end that sotck thinkness is big places part band boss one side during extruding.
If part sidewall boss is bigger, only rely on not uniform thickness blank, be difficult to overcome defectives such as being not fully filled appears in upper/lower cone, and if the sotck thinkness difference excessive, will make punch stressed serious inhomogeneous or asymmetric, to impacting die life.Will setover by blank and adjust metal flow.For common extruding, evenly flow and the extrusion wall thickness for guaranteeing metal, blank needs centering.To the extruding of asymmetric combination class complex parts, during shaping blank is setovered, as shown in Figure 5.
The disposable Global squeeze mould-forming method and device of the unsymmetrical component part of the present invention has substantive technical characterstic with remarkable technique effect to be compared with the prior art:
(1) can realize such part by one-step monolithic molding, simplify technical process, reduce mold tooling and equipment, reduce production cost;
(2) mold tooling is simple in structure, working stability;
(3) product size precision and surface accuracy height, stock utilization height;
The present invention has proposed new thinking for asymmetric flanged dish type class part extrusion molding, adopts Non-Uniform Flow control extrusion molding, has solved an asymmetric or irregular flanged dish type class part extrusion molding difficult problem, has opened up new approach.
Four, description of drawings
Fig. 1 is the asymmetric combination design of part front view of typical disposable integral extrusion molding;
Fig. 2 is the asymmetric combination design of part side view of typical disposable integral extrusion molding;
Fig. 3 is the asymmetric combination design of part vertical view of typical disposable integral extrusion molding;
Fig. 4 is an equal thickness blank shape schematic diagram not;
Fig. 5 is the position view of blank in mould;
Fig. 6 is part integral extrusion forming schematic diagram in mould;
Fig. 7 is the apparatus structure schematic diagram of asymmetric component parts disposable integral extrusion molding.
Five, the specific embodiment
Below in conjunction with accompanying drawing with regard to the specific embodiment be elaborated (present embodiment is to further specify of the present invention, rather than any qualification that the present invention is made).
1, certain bogie braking steam chest support
Fig. 1, Fig. 2 and shown in Figure 3, certain bogie braking steam chest support is a flange dish type class asymmetric combination typical part; Its shape, structure are comparatively complicated, all have flange up and down, and irregular, and sidewall has asymmetrically distributed boss.The reliability requirement height.Adopt magnesium alloy rod machining difficulty, stock utilization is low, the cost height; Casting method is produced percent defective height, poor reliability; And obdurability is difficult to satisfy its requirement.
2, material and extrusion billet are determined
Magnesium alloy AZ31 material is adopted in experiment, and Φ 170 ingot castings are after homogenising is handled (420 ± 5 ℃, 12h, air cooling), and the turning crust is to Φ 155, sawing and become not equal thickness blank after the band sawing machine blanking through machining, and the high H of blank is 35mm, α is taken as 1.5 °.As shown in Figure 4.
3, die sidewise hole pin is provided with
Certain bogie steam chest bracket side has the hole of Φ 15 on boss, die sidewise hole pin Φ 12 is set.
4, extrusion billet biasing
As shown in Figure 5, during extruding, extrusion billet offset or dish S is taken as 2mm.
5, pressurizing unit structure
The device of the monolithic extruded one-tenth of asymmetric combination part, as shown in Figure 6.Mainly comprise upper bolster, die shoe, punch, reach die and push rod; Die is split type combined die.
Shown in Figure 7, certain bogie steam chest trestle component 20 pressurizing unit, split type combined die has part 18 bottom dies 6, the part sidepiece die right side 7, a part sidepiece die left side 17; Part bottom die 6 usefulness soket head cap screws 14 and straight pin 10, by sleeve 8 and the die backing plate 9 on it be fixed on die shoe 15 above; Die right 7 is packed into a die left side 17 in the die 6 of part bottom, and by positioning key 16 location; Be provided with little jogger hole on the die 6 of die backing plate 9 and part bottom, little push rod 11 is packed in the little jogger hole, between little push rods 11 and the die shoe little push rod connecting plate 13 is housed in the sleeve 8; Big push rod 12 is housed in die shoe 15 jogger holes; Described punch 4 usefulness soket head cap screws 2 and straight pin 5 by punch retainer 3 be fixed on upper bolster 1 below.
As shown in Figure 6.Be provided with the die 18 of side direction boss at a part sidepiece die right 7 or a die left side 17, and sidewise hole pin 19 is housed.Adopt the not method of uniform thickness blank and blank biasing, can form part with holes on the sidewall boss 20 behind side direction boss die and the sidewise hole pin extrusion metal.The heating and heat-insulating device that outside mould, also can have thermocouple observing and controlling temperature.
6, extrusion process
On the 6300KN hydraulic press, adopt certain bogie steam chest support pressurizing unit, use the not uniform thickness blank of making, mould and blank heating to 400 ℃, the heating and heat-insulating device that use has thermocouple observing and controlling temperature carries out concurrent heating, through one direct extrusion molding of extrusion process.Concrete technology:
---homogenising is handled (420 ± 5 ℃, 12h, air cooling)---base---isothermal extruding (400 ± 10 ℃ of forming temperatures)---surface clean---subsequent treatment to ingot casting.
Along with the development of vehicle, Aeronautics and Astronautics device, the part that the aluminium of light high performance, magnesium alloy are made is more and more, and asymmetric combination part by one-step integral extrusion forming method of the present invention and device can be used widely.

Claims (6)

1, a kind of asymmetric combination part integral extrusion forming method uses protruding, recessed assembling die device, blank heating-integral extrusion forming; It is characterized in that:
● according to the position and the size of unsymmetric structure on the part, design the not blank of equal thickness;
● blank is placed on an amount of bias S in the die, place on the big one side of sotck thinkness, or the direction of biasing needs the big one side of amount of metal at the asymmetric combination part, promptly with one side of boss;
● not equal thickness or blank by blank are placed on amount of bias S in the die, and control metal flow and flow direction make the full die cavity of filled with metal and the shaping part.
2,---homogenising processing---base---isothermal extruding---surface clean---subsequent treatment that asymmetric combination part integral extrusion forming method according to claim 1 is characterized in that: described concrete extrusion forming process: ingot casting; Described mould and blank heating are to extrusion temperature, and the outer heating and heat-insulating device that has thermocouple observing and controlling temperature that uses of mould carries out concurrent heating.
3, a kind of device of asymmetric combination part integral extrusion forming comprises upper bolster, die shoe, punch, reaches die and push rod; It is characterized in that: described die is split type combined die.
4, the device of asymmetric combination part integral extrusion forming according to claim 3 is characterized in that described split type combined die has part bottom die (6), the part sidepiece die right side (7), a part sidepiece die left side (17); Part bottom die is with soket head cap screw (14) and straight pin (10), by sleeve (8) and die backing plate (9) on it be fixed on die shoe (15) above; Die is right packs in the die of part bottom with a die left side, and is located by positioning key (16); Be provided with little jogger hole on the die of die backing plate (9) and part bottom, little push rod (11) is packed in the little jogger hole, between little push rod and the die shoe little push rod connecting plate (13) is housed in the sleeve; In die shoe (15) jogger hole big push rod (12) is housed; Described punch (4) with soket head cap screw (2) and straight pin (5) by punch retainer (3) be fixed on upper bolster (1) below.
5, the device of asymmetric combination part integral extrusion forming according to claim 4 is characterized in that: the described part sidepiece die right side (7) is provided with the die (18) of side direction boss with a die left side (17), and sidewise hole pin (19) is housed.
6, the device of asymmetric combination part integral extrusion forming according to claim 3, it is characterized in that: described mould has the heating and heat-insulating device of thermocouple observing and controlling temperature outward.
CNB2006100128284A 2006-06-13 2006-06-13 Integral extrusion forming method for asymmetrical assembly parts and apparatus thereof CN100425366C (en)

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CN100425366C CN100425366C (en) 2008-10-15

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102189145A (en) * 2011-03-04 2011-09-21 中北大学 Multidirectional extrusion molding process and die for aluminum alloy shell parts with branches
CN101648424B (en) * 2009-08-27 2012-05-16 苏州科逸住宅设备股份有限公司 Combined die
CN102784808A (en) * 2012-08-07 2012-11-21 中北大学 Method and die for precisely forming asymmetric high-web complex-section workpiece
CN103495688A (en) * 2013-09-13 2014-01-08 国营第六一六厂 Hot-extrusion die
CN103495687A (en) * 2013-09-13 2014-01-08 国营第六一六厂 Hot die forging and hot extrusion composite accurate forming technology of connecting pin
CN103521668A (en) * 2013-07-30 2014-01-22 中北大学 Method for extrusion forming of high-strength complex aluminum alloy special-shaped outer hexagon seat metal plate
CN103521544A (en) * 2013-07-30 2014-01-22 中北大学 High-strength complex aluminum alloy special-shaped external hexagonal base plate extruding local loading mould
CN103878199A (en) * 2014-01-14 2014-06-25 中北大学 Rotary extrusion die of homogenous high-toughness magnesium alloy cup-shaped component
CN104525602A (en) * 2014-12-23 2015-04-22 开封强力集团锚固技术股份有限公司 Warm extrusion equipment for metal parts
CN107442589A (en) * 2017-09-13 2017-12-08 中北大学 A kind of large-scale band lug magnesium alloy component shaping dies
CN107626760A (en) * 2017-09-13 2018-01-26 中北大学 A kind of large-scale band lug magnesium alloy component manufacturing process

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US5902242A (en) * 1998-01-22 1999-05-11 Acuson Corporation System and method for forming a combined ultrasonic image
CN2590687Y (en) * 2002-09-28 2003-12-10 张修基 Mould induction heating furnace for aluminium section bar extrusion production line
CN1253269C (en) * 2003-01-27 2006-04-26 华北工学院 Casting extruding compound shaping method of magnesium alloy automobile hub
CN2603716Y (en) * 2003-02-26 2004-02-18 华中科技大学 Die forging forming mould of metal extrusion pressing
JP2005013997A (en) * 2003-06-23 2005-01-20 Tostem Corp Extrusion device for aluminum bar material
JP2007505737A (en) * 2003-09-17 2007-03-15 スリーエム イノベイティブ プロパティズ カンパニー Method for forming a coating layer having a substantially uniform thickness, and die coater
CN2764512Y (en) * 2004-12-22 2006-03-15 郑州机械研究所 Extrusion mold for inside and outside toothed member

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101648424B (en) * 2009-08-27 2012-05-16 苏州科逸住宅设备股份有限公司 Combined die
CN102189145A (en) * 2011-03-04 2011-09-21 中北大学 Multidirectional extrusion molding process and die for aluminum alloy shell parts with branches
CN102189145B (en) * 2011-03-04 2013-07-31 中北大学 Multidirectional extrusion molding process and die for aluminum alloy shell parts with branches
CN102784808B (en) * 2012-08-07 2015-09-16 中北大学 A kind of asymmetric high muscle complex section workpiece Accurate Shaping mould
CN102784808A (en) * 2012-08-07 2012-11-21 中北大学 Method and die for precisely forming asymmetric high-web complex-section workpiece
CN103521668A (en) * 2013-07-30 2014-01-22 中北大学 Method for extrusion forming of high-strength complex aluminum alloy special-shaped outer hexagon seat metal plate
CN103521544A (en) * 2013-07-30 2014-01-22 中北大学 High-strength complex aluminum alloy special-shaped external hexagonal base plate extruding local loading mould
CN103495687A (en) * 2013-09-13 2014-01-08 国营第六一六厂 Hot die forging and hot extrusion composite accurate forming technology of connecting pin
CN103495688B (en) * 2013-09-13 2015-10-07 国营第六一六厂 A kind of hot extruding die
CN103495687B (en) * 2013-09-13 2015-10-07 国营第六一六厂 A kind of connecting pin hot forging and hot extrusion composite accurate forming technology
CN103495688A (en) * 2013-09-13 2014-01-08 国营第六一六厂 Hot-extrusion die
CN103878199A (en) * 2014-01-14 2014-06-25 中北大学 Rotary extrusion die of homogenous high-toughness magnesium alloy cup-shaped component
CN103878199B (en) * 2014-01-14 2015-12-02 中北大学 A kind of rotary squeezing mould of homogeneous high Strengthening and Toughening magnesium alloy cup-shape member
CN104525602A (en) * 2014-12-23 2015-04-22 开封强力集团锚固技术股份有限公司 Warm extrusion equipment for metal parts
CN107442589A (en) * 2017-09-13 2017-12-08 中北大学 A kind of large-scale band lug magnesium alloy component shaping dies
CN107626760A (en) * 2017-09-13 2018-01-26 中北大学 A kind of large-scale band lug magnesium alloy component manufacturing process
CN107626760B (en) * 2017-09-13 2019-05-03 中北大学 A kind of large-scale band lug magnesium alloy component manufacturing process

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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2008.9.15 TO 2013.9.15; CHANGE OF CONTRACT

Name of requester: JIANGSU JINYUAN FORGING CO., LTD.

Effective date: 20090506

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Assignee: Jiangsu Jinyuan Forging Co., Ltd.

Assignor: Zhongbei Univ

Contract fulfillment period: 2008.9.15 to 2013.9.15 contract change

Contract record no.: 2009320000789

Denomination of invention: Integral extrusion forming method for asymmetrical assembly parts and apparatus thereof

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