CN1846887A - 一种高速钢复合轧辊及其制造方法 - Google Patents
一种高速钢复合轧辊及其制造方法 Download PDFInfo
- Publication number
- CN1846887A CN1846887A CN 200610042759 CN200610042759A CN1846887A CN 1846887 A CN1846887 A CN 1846887A CN 200610042759 CN200610042759 CN 200610042759 CN 200610042759 A CN200610042759 A CN 200610042759A CN 1846887 A CN1846887 A CN 1846887A
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- Prior art keywords
- roll
- speed steel
- steel
- iron
- temperature
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- 229910000997 High-speed steel Inorganic materials 0.000 title claims abstract description 104
- 238000000034 method Methods 0.000 title claims abstract description 46
- 150000001875 compounds Chemical class 0.000 title claims abstract description 44
- 238000005266 casting Methods 0.000 claims abstract description 65
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910001141 Ductile iron Inorganic materials 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 59
- 239000010959 steel Substances 0.000 claims description 59
- 239000011162 core material Substances 0.000 claims description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 20
- 229910052799 carbon Inorganic materials 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 17
- 239000010410 layer Substances 0.000 claims description 15
- 238000009413 insulation Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 11
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 9
- 239000010955 niobium Substances 0.000 claims description 9
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 9
- 150000002910 rare earth metals Chemical class 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229910000604 Ferrochrome Inorganic materials 0.000 claims description 8
- 229910000616 Ferromanganese Inorganic materials 0.000 claims description 8
- 108010038629 Molybdoferredoxin Proteins 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- HBELESVMOSDEOV-UHFFFAOYSA-N [Fe].[Mo] Chemical compound [Fe].[Mo] HBELESVMOSDEOV-UHFFFAOYSA-N 0.000 claims description 8
- 239000000440 bentonite Substances 0.000 claims description 8
- 229910000278 bentonite Inorganic materials 0.000 claims description 8
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 8
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 239000000126 substance Substances 0.000 claims description 8
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 7
- 239000011591 potassium Substances 0.000 claims description 7
- 229910052700 potassium Inorganic materials 0.000 claims description 7
- 238000009987 spinning Methods 0.000 claims description 7
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 239000003063 flame retardant Substances 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- 238000005496 tempering Methods 0.000 claims description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 5
- 239000002344 surface layer Substances 0.000 claims description 5
- 229910000592 Ferroniobium Inorganic materials 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- 229910000805 Pig iron Inorganic materials 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 238000011081 inoculation Methods 0.000 claims description 4
- ZFGFKQDDQUAJQP-UHFFFAOYSA-N iron niobium Chemical compound [Fe].[Fe].[Nb] ZFGFKQDDQUAJQP-UHFFFAOYSA-N 0.000 claims description 4
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 230000014759 maintenance of location Effects 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 4
- 238000000137 annealing Methods 0.000 claims description 3
- 238000009933 burial Methods 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 229910001018 Cast iron Inorganic materials 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000011651 chromium Substances 0.000 description 13
- 229910052804 chromium Inorganic materials 0.000 description 9
- 229910052720 vanadium Inorganic materials 0.000 description 9
- 238000009750 centrifugal casting Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000005204 segregation Methods 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical group [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 229910052758 niobium Inorganic materials 0.000 description 5
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 5
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 5
- 229910018487 Ni—Cr Inorganic materials 0.000 description 4
- 208000037656 Respiratory Sounds Diseases 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 238000010791 quenching Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical group [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000001513 hot isostatic pressing Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000001540 jet deposition Methods 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000003026 anti-oxygenic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical class [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011417 postcuring Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910003470 tongbaite Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
元素 | C | Mo | V | Nb | Cr | RE | Ti | N | K | Si | Mn | S | P | Fe |
辊身 | 2.38 | 5.77 | 4.62 | 2.83 | 8.17 | 0.17 | 0.23 | 0.09 | 0.15 | 1.27 | 0.88 | 0.028 | 0.039 | 余 |
辊芯 | 3.54 | 0.32 | - | - | 0.52 | 0.08 | - | 0.46Ni | 0.06Mg | 2.27 | 0.54 | 0.019 | 0.047 | 余 |
轧辊位置 | 硬度HRC | 冲击韧性J/cm2 | 抗拉强度MPa | 延伸率% |
辊身 | 65.3 | 12.8 | - | - |
辊芯 | 27.1 | - | 593 | 2.38 |
元素 | C | Mo | V | Nb | Cr | RE | Ti | N | K | Si | Mn | S | P | Fe |
辊身 | 2.65 | 6.18 | 6.03 | 3.16 | 6.22 | 0.12 | 0.28 | 0.17 | 0.08 | 1.33 | 0.71 | 0.032 | 0.040 | 余 |
辊芯 | 3.57 | 0.30 | - | - | 0.71 | 0.11 | - | 0.48Ni | 0.07Mg | 2.15 | 0.59 | 0.017 | 0.048 | 余 |
轧辊位置 | 硬度HRC | 冲击韧性J/cm2 | 抗拉强度MPa | 延伸率% |
辊身 | 66.7 | 12.1 | - | - |
辊芯 | 28.4 | - | 608 | 2.14 |
Claims (4)
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CNB2006100427591A CN100369681C (zh) | 2006-04-30 | 2006-04-30 | 一种高速钢复合轧辊及其制造方法 |
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CNB2006100427591A CN100369681C (zh) | 2006-04-30 | 2006-04-30 | 一种高速钢复合轧辊及其制造方法 |
Publications (2)
Publication Number | Publication Date |
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CN1846887A true CN1846887A (zh) | 2006-10-18 |
CN100369681C CN100369681C (zh) | 2008-02-20 |
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Cited By (27)
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CN100465324C (zh) * | 2007-06-26 | 2009-03-04 | 郑州航空工业管理学院 | 一种低合金高速钢轧辊材料及其制造方法 |
CN101215628B (zh) * | 2008-01-11 | 2010-11-17 | 北京工业大学 | 高速钢复合轧辊热处理方法 |
CN101722290B (zh) * | 2009-11-03 | 2011-06-08 | 上海大学 | 多元无限冷硬球墨铸铁抗磨辊圈的制造方法 |
CN102430582A (zh) * | 2011-12-29 | 2012-05-02 | 河北津西钢铁集团大方重工科技有限公司 | 一种超强耐磨高合金钢辊压机辊套及制造方法 |
CN101773935B (zh) * | 2010-01-08 | 2012-05-30 | 北京工业大学 | 高速钢复合轧辊及其制备方法 |
CN102534136A (zh) * | 2010-12-20 | 2012-07-04 | 顾伟 | 高抗磨双金属复合热处理工艺 |
CN101168190B (zh) * | 2007-10-11 | 2012-10-31 | 丁家伟 | 一种硬质合金和双金属复合工艺方法 |
CN103031496A (zh) * | 2013-01-22 | 2013-04-10 | 江苏钢宝轧辊有限公司 | 一种铸钢轧辊及其制备工艺 |
CN103170392A (zh) * | 2013-01-23 | 2013-06-26 | 北京奥邦焊业有限公司 | 立磨双金属磨辊 |
CN103667999A (zh) * | 2013-11-11 | 2014-03-26 | 马鞍山市恒毅机械制造有限公司 | 一种矿用破碎锤用耐磨合金钢材料及其制备方法 |
CN103890208A (zh) * | 2011-10-19 | 2014-06-25 | 杰富意钢铁株式会社 | 耐疲劳性优异的热轧用离心铸造制辊外层材料和热轧用离心铸造制复合辊 |
CN104148395A (zh) * | 2014-06-03 | 2014-11-19 | 金仁植 | 一种制铁厂热轧薄板炉卷轧机用高速钢工作辊 |
CN104388812A (zh) * | 2014-10-29 | 2015-03-04 | 唐山钢铁集团有限责任公司 | 棒线材用高速钢复合轧辊及其制备方法 |
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