CN1843232A - Tobacco peduncle granule production process - Google Patents
Tobacco peduncle granule production process Download PDFInfo
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- CN1843232A CN1843232A CN 200610010874 CN200610010874A CN1843232A CN 1843232 A CN1843232 A CN 1843232A CN 200610010874 CN200610010874 CN 200610010874 CN 200610010874 A CN200610010874 A CN 200610010874A CN 1843232 A CN1843232 A CN 1843232A
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- offal
- stalk
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Abstract
The invention relates to a process of preparing tobacco stalk granule, comprising following steps: (1) expanding and drying stalk with microwave drying machine to make the water content of stalk be between 4%-10%; (2) granulating stalk; (3) humidifying the granular stalk to make the water content be increased to 10-20%; (4) adding flavoring agents into granular stalk; (5) storing. The filling value of produced granular stalk is higher and the cut tobacco consummation can be greatly reduced, the wooden smell can also be reduced, and the coke tar and nicotine content can be considerably reduced. The invention is characterized by simple and successive process and low treating cost.
Description
Technical field
The invention belongs to processing and handle the technology field of offal.
Background technology
Offal is the important component part of tobacco leaf, after separating by the stalk leaf, can make and account for about about 25% the offal of tobacco leaf gross weight.Offal is strong but pliable in texture, in the cultivating and growing process of tobacco, the effect of carrying nutrient and moisture is arranged, and therefore, its contained chemical composition is identical with blade basically, then too late blade on effective content.Be in particular in the made stem of offal, burn and suck fragrance deficiency in the process, it is flat to inhale flavor, and excitant and strength are less, and assorted gas is heavier, and the assorted gas of especially wooden property is heavy.But, if the rational processing and utilization of offal process can be made the stem of high fill-ratio, promptly can be as the fillibility raw material of cigarette.Existing cabo processing technique is generally: offal feeding → screening and moisture regain → Terrier Storage → offal heat → press obstruct → cut the reinforced moisture regain → stem expansion of stem → stem and drying → stem wind give → stem perfuming → Terrier Storage silk → ratio mixes and joins (seeing that State Tobacco Monopoly Bureau in 2003 issues " cigarette process standard " appendix F).The stem filling value that this treatment process obtains is lower, can only reach 4.8cm usually
3/ g～6cm
3/ g, tar and nicotine content are higher, can not too much mix to be fitted in the pipe tobacco prescription, otherwise can influence the taste of cigarette, therefore are used for the consumption that production of cigarettes can not effectively reduce pipe tobacco.
Dickinson, Emily comes lattice company (Dickinson Legg) once to announce a kind of expansion stalk bits (ESS) technology, and it utilizes the principle of high-temperature steam and Venturi tube that short stalk is expanded, and obstructs granulation again, and finally produces the higher cigarette filler of a kind of value of filling.But its technology and equipment complex structure, operation is loaded down with trivial details, and process conditions require harsh, processing cost is high, and is to adopt tank body by jar the stalk bits being carried out expansion process in the expansion process link, whenever handle one jar of stalk bits after, need it is emitted, reinstall one jar of new stalk bits and handle.Its production is the intermittent type at intermittence, therefore need replace production to guarantee the continuous of whole production technology by at least two cover bloating plants.
Chinese patent CN1387802A discloses a kind of microwave tobacco stem shred swelling process, and it adopts the technology of cutting after earlier swollen, and the back chopping that will the offal behind microwave expansion gets damp again again is dry again.This technology be owing to will be cut into stem with offal, and processings that therefore must get damp again before chopping made brokenly with reduction, in order to make the stem recovery volume that is subjected to mechanical compress after cutting, need carry out heat drying again again, and technology is loaded down with trivial details.In addition, because offal mostly is the cylinder of profile irregularity, when chopping, the cutter door of filament cutter is pressed unstable offal, and the chopping effect is relatively poor, and especially short stalk, broken stalk more are difficult for chopping, and what much cut out is the sheet offal, easily results in blockage, and increases the resistance to suction of cigarette.Therefore, the offal material that adopts this technology is generally all wanted preferred dimension length, the corresponding higher stalk material of price.
Summary of the invention
Purpose of the present invention provides a kind of filling value that can improve greatly for the deficiency that solves above-mentioned prior art existence just, mix to be fitted in the pipe tobacco of making cigarette and can reduce the pipe tobacco consumption greatly, and can obviously reduce the woody odor of offal, the suction that the significantly improves cigarette pure and mild degree of distinguishing the flavor of, resistance to suction is less, can obviously reduce the tar and the nicotine content of single cigarette, the manufacture craft of the cabo particle that technology is simple, continuous, processing cost is lower.
The objective of the invention is to be achieved through the following technical solutions.
A kind of technology of making cabo particle is to carry out swollen stalk granulation by following step to handle:
(1) the swollen stalk of microwave is handled: utilize microwave dryer to make cabo expansion, drying, control dried tobacco stems moisture is between 4%～10%;
(2) offal granulation: the offal after expansion process is manufactured graininess;
(3) moisture regain is handled: with the processing that gets damp again of granular offal, make the water content of particle increase to 10%～20%;
(4) stalk grain perfuming: in cabo particle, add spices;
(5) Terrier Storage grain: the cabo particle after the perfuming processing is carried out seasoning.
The present invention is when getting damp again granular offal processing, and the water content of particle preferably increases to 11%～13%; The present invention can carry out metal detection before carrying out the swollen stalk processing of microwave, promptly survey and pick out contained metallics in the offal; Also granular regaining moisture of cabo can be handled increase to 11%～20% to water content after, carry out microwave expansion again one time; Used microwave dryer is online microwave dryer when the swollen stalk of microwave is handled; The moisture regain of cabo particle is handled and is used tunnel type regaining moisture of cabo machine or drum-type regaining moisture of cabo machine to handle.
The cabo particle that adopts technology of the present invention to make, its filling value can reach 8cm
3/ g～10cm
3/ g mixes and is assigned in the pipe tobacco prescription, can reduce the pipe tobacco consumption greatly, and the tar of single cigarette and nicotine content also have obvious reduction.Simultaneously, owing to adopt microwave expansion, the woody odor that contains in the offal also obviously reduces, the suction that the has significantly improved cigarette pure and mild degree of distinguishing the flavor of.Owing to the offal that expands is made graininess,, just can not increase resistance to suction as long as granularity is suitable.Compared with prior art, technology of the present invention is simple, and device therefor is simple, and can continuously carry out swollen stalk granulation on a streamline, and efficient improves greatly.
Further set forth content of the present invention below in conjunction with Figure of description.
Description of drawings
Fig. 1 is a process flow diagram of the present invention;
Fig. 2 is the technological process of another embodiment of the present invention.
The specific embodiment
As shown in Figure 1, the present invention is as in the raw material feeding production line with the offal after the redrying, sieve earlier or the broken end of selection by winnowing, adopt moisture regain equipment (as tunnel type regaining moisture of cabo machine, drum-type regaining moisture of cabo machine or washing stalk equipment) that offal is got damp again again, the offal moisture content is risen, reach 13%～30%; Offal after the moisture regain enters storage cabinet and stores with balance moisture content, produces flow before and after regulating simultaneously.Afterwards, carry out swollen stalk granulation again and handle, swollen stalk granulation is handled and is undertaken by following step:
(1) the swollen stalk of microwave: utilize microwave dryer to make cabo expansion, drying, control dried tobacco stems moisture is between 4%～10%;
(2) offal granulation: the offal after expansion process is manufactured graininess;
(3) moisture regain is handled: with the processing that gets damp again of granular offal, make the water content of particle increase to 10%～20%, and preferably 11%～13%;
(4) stalk grain perfuming:, utilize perfuming equipment to add flavoring formulation to the stalk particle according to the needs of tobacco product;
(5) Terrier Storage grain: the cabo particle after the perfuming processing is sent into storage cabinet carry out seasoning.
Technology of the present invention is further refinement as shown in Figure 2 also, the redrying offal is fed production line as raw material, after the feeding machine constant flow rate, sieve, the broken end below the 3mm is screened out, also can adopt the selection by winnowing mode, contained dust in the separating tobacco stalk, adopt moisture regain equipment that offal is got damp again afterwards, the offal moisture content is risen, reach 13%～30%; Offal after the moisture regain enters storage cabinet and stores with balance moisture content, produces flow before and after regulating simultaneously.After offal offers for sale, through flow-control, carry out metal detection, detection is also rejected the metallics that contains in the offal, thereafter offal is sent into microwave dryer, offal is carried out drying handle, offal is fully expanded, moisture content drops to 4%～10%, again the offal after the dry expansion is made graininess, and granular size is 1mm～3mm.With moisture regain equipment the stalk particle is got damp again again, make stalk particle moisture content reach 11%～20%, then carry out the microwave drying treatment second time, further expand, with the particle retraction that recovers to cause in the prilling link.According to the needs of tobacco product, utilize perfuming equipment to add flavoring formulation then, will obstruct particle behind the perfuming and send into the storage cabinet storage to the stalk particle.According to the needs of tobacco product, will obstruct particle in proportion and be added in the pipe tobacco again.
Claims (6)
1, a kind of technology of making cabo particle is that the offal after the redrying is put into production in the line as raw material, through screening or selection by winnowing, seasoning a period of time after handling through getting damp again again, carry out swollen stalk granulation again and handle, it is characterized in that, described swollen stalk granulation is handled the following step of peace and is carried out:
(1) the swollen stalk of microwave is handled: utilize microwave dryer to make cabo expansion, drying, control dried tobacco stems moisture is between 4%～10%;
(2) offal granulation: the offal after expansion process is manufactured graininess;
(3) moisture regain is handled: with the processing that gets damp again of granular offal, make the water content of particle increase to 10%～20%;
(4) stalk grain perfuming: in cabo particle, add spices;
(5) Terrier Storage grain: the cabo particle after the perfuming processing is carried out seasoning.
2, a kind of technology of making cabo particle according to claim 1 is characterized in that, when granular offal is got damp again processing, makes the water content of particle increase to 11%～13%.
3, a kind of technology of making cabo particle according to claim 1 is characterized in that, before carrying out the swollen stalk processing of microwave, carries out metal detection, promptly surveys and pick out contained metallics in the offal.
4, a kind of technology of making cabo particle according to claim 1 is characterized in that, with the processing that gets damp again of granular offal, make the water content of particle increase to 11%～20% after, carry out microwave expansion again one time.
5, a kind of technology of making cabo particle according to claim 1 is characterized in that, used microwave dryer is online microwave dryer when the swollen stalk of microwave is handled.
6, a kind of technology of making cabo particle according to claim 1 is characterized in that, the moisture regain of cabo particle is handled and used tunnel type regaining moisture of cabo machine or drum-type regaining moisture of cabo machine to handle.
Priority Applications (1)
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|---|---|---|---|
| CNB2006100108740A CN100381080C (en) | 2006-04-30 | 2006-04-30 | Tobacco peduncle granule production process |
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|---|---|---|---|
| CNB2006100108740A CN100381080C (en) | 2006-04-30 | 2006-04-30 | Tobacco peduncle granule production process |
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| CN1843232A true CN1843232A (en) | 2006-10-11 |
| CN100381080C CN100381080C (en) | 2008-04-16 |
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| RU2450669C1 (en) * | 2011-02-01 | 2012-05-20 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
| RU2450659C1 (en) * | 2011-02-01 | 2012-05-20 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
| RU2450675C1 (en) * | 2011-02-10 | 2012-05-20 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
| RU2450683C1 (en) * | 2011-02-10 | 2012-05-20 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
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| RU2452345C1 (en) * | 2011-02-21 | 2012-06-10 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
| RU2452340C1 (en) * | 2011-02-18 | 2012-06-10 | Олег Иванович Квасенков | Method for production of non-smoking products of rustic tobacco |
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| CN103230092A (en) * | 2013-05-26 | 2013-08-07 | 红塔烟草(集团)有限责任公司 | Method and equipment for enhancing density uniformity of stem shreds manufactured from microwave expanded tobacco stems |
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| CN104082849A (en) * | 2014-08-01 | 2014-10-08 | 云南中烟工业有限责任公司 | Two-section type tobacco stem microwave expansion processing method |
| CN104489894A (en) * | 2014-11-14 | 2015-04-08 | 云南中烟工业有限责任公司 | Method for improving expansion effect of microwave expansion tobacco stems |
| CN106974319A (en) * | 2017-06-08 | 2017-07-25 | 广东省金叶科技开发有限公司 | A kind of moisture regain method of cabo particle |
| CN108703398A (en) * | 2018-09-01 | 2018-10-26 | 江西中烟工业有限责任公司 | A kind of high cigarette perfume heating not burning tobacco and preparation method thereof |
| CN113057363A (en) * | 2019-12-31 | 2021-07-02 | 广东省金叶科技开发有限公司 | Granular tobacco core material and preparation method thereof |
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| US4195646A (en) * | 1977-05-17 | 1980-04-01 | Philip Morris Incorporated | Process for shredding tobacco stems |
| US4620556A (en) * | 1983-04-12 | 1986-11-04 | Conwood Corporation | Loose leaf chewing tobacco |
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| CN100370924C (en) * | 2005-06-22 | 2008-02-27 | 周川 | Preparation method of cigarette expansion stem particle filling material |
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| CN100381080C (en) | 2008-04-16 |
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Application publication date: 20061011 Assignee: KUNMING SHIPBUILDING EQUIPMENT Co.,Ltd. Assignor: YUNNAN KSEC DESIGN AND RESEARCH INSTITUTE Contract record no.: 2011530000020 Denomination of invention: Tobacco peduncle granule production process Granted publication date: 20080416 License type: Exclusive License Record date: 20110527 |
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Address after: No. 6 people middle road, Kunming, Yunnan Province, Yunnan:Kunming ship building, Yunnan Kunming design and Research Institute Patentee after: YUNNAN KSEC DESIGN RESEARCH INSTITUTE Co.,Ltd. Address before: No. 6 people middle road, Kunming, Yunnan Province, Yunnan:Kunming ship building, Yunnan Kunming design and Research Institute Patentee before: YUNNAN KSEC DESIGN AND RESEARCH INSTITUTE |
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Effective date of registration: 20180516 Address after: 650051 Kunming ship building, Kunming ship building, Yunnan Kunming Tobacco Equipment Co., Ltd., Kunming, Yunnan, China 6 Patentee after: YUNNAN KUNCHUAN TOBACCO EQUIPMENT Co.,Ltd. Address before: No. 6 people middle road, Kunming, Yunnan Province, Yunnan:Kunming ship building, Yunnan Kunming design and Research Institute Patentee before: YUNNAN KSEC DESIGN RESEARCH INSTITUTE Co.,Ltd. |
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