CN1837670A - Composite panel and method for manufacturing the same - Google Patents
Composite panel and method for manufacturing the same Download PDFInfo
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- CN1837670A CN1837670A CN 200610072176 CN200610072176A CN1837670A CN 1837670 A CN1837670 A CN 1837670A CN 200610072176 CN200610072176 CN 200610072176 CN 200610072176 A CN200610072176 A CN 200610072176A CN 1837670 A CN1837670 A CN 1837670A
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- panel
- base plate
- composite board
- glass fiber
- skeleton
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Abstract
The invention relates to a composite sheet and relative producing method. Said sheet uses mould to be molded, wherein, arranging skeleton or/and metallic network, glass fiber network and panel on the surface of bottom plate to be adhered via adhesive, while the panel are assembled by several different and same sheets; the surface of panel is plated with a protective layer. The method comprises: preparing mould, preparing panel pattern, laying glass fiber network, irrigating, laying metallic network or/and skeleton, adhering bottom plate, compressing and solidifying, removing the mould, and plating protective layer. The invention can reduce the cost and apply batch production.
Description
Technical field
The present invention relates to a kind of composite board and preparation method thereof, relate to the sheet material of the architectural decoration with artistic effect of some shapes, specification requirement more complicated specifically, also can be used in the furniture.
Background technique
In building material field, the use of composite board more and more widely also has bright prospects in fields such as furniture or daily artwork.At present, the composite board of selling use on the market mostly is wood chip, the bamboo bits add materials processings such as cement and sandstone and are composited, its ubiquity not corrosion-resistant and high temperature, moisture-sensitive and distortion, and shortcoming such as intensity is low, thereby working life is short, simultaneously volume is big and weigh, and only has functional and does not possess sight.
Summary of the invention
The present invention provides a kind of panel different by some assembly units, profile in order to overcome the defective of prior art, and has the protection against the tide of modeling effect, high temperature resistant, composite board that intensity is high.
It is simple that another object of the present invention provides a kind of use equipment, is convenient to the making method of the composite board of manufacturing.
Composite board of the present invention comprises base plate; Wherein on the surface of base plate, be provided with skeleton successively or/and wire netting, glass fiber mesh and panel, and with the mutual adhesive solidification moulding of tackiness agent; And panel for by some block sizes, shape, material difference or/and same sheet is pieced together pendulum is bonded; On panel surface, be coated with protective coating.
Composite board of the present invention, wherein base plate is calcium silicate board, the anti-plate of magnesium, magnesium mineral board or plastic board or ceramic plate or sheet metal.
Composite board of the present invention, wherein tackiness agent comprises following raw materials according, and makes slurries by weight ratio: 0.005～0.01 part of 0.8～1.2 part of unsaturated polyester, 1.15～1.55 parts of stone flours, 0.3～0.4 part of silica sand, 0.035～0.07 part of ketone peroxide and cobalt naphthenate.
Composite board of the present invention, wherein skeleton is nonmetal or a metal bar of hard.
Composite board of the present invention, wherein glass fiber mesh forms for the fine strip shape braiding or the compacting of being made by glass fibre.
Composite board of the present invention, wherein glass fiber mesh substitutes with glass fiber cloth.
Composite board of the present invention, wherein protective coating is the infiltration water-proofing agent.
The making method of composite board of the present invention comprises the following steps:
1) Mold Making or arrangement: mould is the frame structure of hollow, or existing mold is cleared up, and lies on the table top that is covered with barrier paper after stamping paraffin;
2) panel graphic making: by designing requirement with some block sizes, shape, material difference or/and same sheet is pieced together on the barrier paper of pendulum in the mold side framework, or sheet material is simultaneously sticked on the barrier paper of glue-line;
3) shop glass fiber mesh: the monolithic glass fleece that will be slightly less than mould is laid on the panel sheet material;
4) slip casting: with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate, be 1: 1.52: 0.4 by weight ratio: make underflow liquid at 0.07: 0.01, inject in the mould frame, with instrument with its even strickling, slurries are full of between the panel sheet material, and complete cover glass fleece;
5) the shop wire netting is or/and skeleton: with the block of metal net or/and skeleton be laid in the slurries above the glass fiber mesh;
6) paste base plate: again will the monoblock base plate identical place wire netting or/and on the skeleton with the mould size, fully bonding by slurries;
7) cure under pressure moulding: evenly apply certain pressure on the base plate face, make integral body more abundant compound, slurries wrap up solidifying behind the whole base plate edge simultaneously;
8) demoulding shaping; Pressurization back demoulding in 20～30 minutes, and with the product horizontal positioned after 24 hours, remove the base plate back side excess adhesive, polish smooth and repair trimming, and repair the hole with tackiness agent and lack; Panel surface is polished on levigator, and the polishing degree is 20～90 degree, and chamfering;
9) be coated with the spray protective coating: on cleaning water mill surface and after drying, spraying infiltration water-proofing agent protective layer, thickness 0.5～2.0mm, solidified at normal temperatures 8～10 hours product.
The making method of composite board of the present invention in step 6～7, with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate, is 1: 1.16: 0.3: make dilute slurry mend slurry at 0.035: 0.005 by weight ratio wherein.
Composite board of the present invention adopts mould-forming process, thereby can satisfy the needs of decoration, make the sheet material of the architectural decoration of some shapes, specification requirement more complicated, and panel for by some block sizes, shape, material difference or/and same sheet is pieced together pendulum is bonded, have the artistic modeling effect.The glass fiber mesh light weight, the toughness and the tensility of enhancing sheet material.Adhesive therefor all has extremely strong attachment function to unlike material, and fastness is big, intensity is high, and has corrosion-resistant, resistance to high temperature.Ai Ribao infiltration water-proofing agent coating is easy to processing, and protection against the tide and anti-permeability are reliable.So composite board function admirable of the present invention, raw material drawing is extensive, and cost is low, be convenient to the batch process manufacturing, and process equipment is simple.
Description of drawings
Fig. 1 is the sectional schematic diagram of composite board structure of the present invention.
Embodiment
As seen from Figure 1, composite board of the present invention comprises base plate 1; Wherein on the surface of base plate 1, be provided with skeleton 2 successively or/and wire netting 3, glass fiber mesh 4 and panel 5, and with tackiness agent 6 mutual adhesive solidification moulding; And panel 5 for by some block sizes, shape, material difference or/and same sheet is pieced together pendulum is bonded; On panel 5 surfaces, be coated with protective coating 7.
The making method of composite board of the present invention comprises the following steps:
1) Mold Making or arrangement: mould is the frame structure of hollow, or existing mold is cleared up, and lies on the table top that is covered with barrier paper after stamping paraffin;
2) panel graphic making: by designing requirement with some block sizes, shape, material difference or/and same sheet piece together on the barrier paper of pendulum in the mold side framework, if when needing to piece together regular pattern or need stay the gap each other, sheet material simultaneously can be sticked on the barrier paper of glue-line;
3) shop glass fiber mesh: the monolithic glass fleece identical with the mould size is laid on the panel sheet material;
4) slip casting: with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate, be 1: 1.52: 0.4 by weight ratio: make underflow liquid at 0.07: 0.01, inject in the mould frame, with instrument with its even strickling, slurries are full of between the panel sheet material, and complete cover glass fleece; Enough slurries amounts should be arranged, with the needs that guarantee that following operation is bonding, also slip casting again in the operation below certainly;
5) the shop wire netting is or/and skeleton: with the block of metal net or/and skeleton be laid in the slurries above the glass fiber mesh;
6) paste base plate: the monoblock base plate that will be slightly less than mould again places wire netting or/and on the skeleton, and is fully bonding by slurries;
7) cure under pressure moulding: evenly apply certain pressure on the base plate face, make integral body more abundant compound, slurries wrap up solidifying behind the whole base plate edge simultaneously;
8) demoulding shaping; Pressurization back demoulding in 20～30 minutes, and with the product horizontal positioned after 24 hours, remove the base plate back side excess adhesive, polish smooth and repair trimming, and repair the hole with tackiness agent and lack; Panel surface is polished on levigator, and the polishing degree is 20～90 degree, and chamfering;
9) be coated with the spray protective coating: on cleaning water mill surface and after drying, spraying infiltration water-proofing agent protective layer, thickness 0.5～2.0mm, solidify 8～10 hours at normal temperatures after, product can be packed warehouse-in.
In step 6～7,, be 1: 1.16: 0.3 by weight ratio: make dilute slurry mend slurry at 0.035: 0.005 with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate.
Claims (9)
1, a kind of composite board comprises base plate (1); It is characterized in that on the surface of described base plate (1), be provided with skeleton (2) successively or/and wire netting (3), glass fiber mesh (4) and panel (5), and with tackiness agent (6) adhesive solidification moulding mutually; And described panel (5) for by some block sizes, shape, material difference or/and same sheet is pieced together pendulum is bonded; On described panel (5) surface, be coated with protective coating (7).
2, composite board according to claim 1 is characterized in that described base plate (1) is calcium silicate board, the anti-plate of magnesium, magnesium mineral board or plastic board or ceramic plate or sheet metal.
3, composite board according to claim 1, it is characterized in that described tackiness agent (6) comprises following raw materials according, and make slurries by weight ratio: 0.005～0.01 part of 0.8～1.2 part of unsaturated polyester, 1.15～1.55 parts of stone flours, 0.3～0.4 part of silica sand, 0.035～0.07 part of ketone peroxide and cobalt naphthenate.
4,, it is characterized in that described skeleton (2) is nonmetal or metal bar of hard according to claim 1,2 or 3 described composite boards.
5, composite board according to claim 4 is characterized in that described glass fiber mesh (4) forms for the fine strip shape braiding or the compacting of being made by glass fibre.
6, composite board according to claim 5 is characterized in that described glass fiber mesh (4) substitutes with glass fiber cloth.
7, composite board according to claim 6 is characterized in that described protective coating (7) is the infiltration water-proofing agent.
8, the making method of composite board as claimed in claim 1 is characterized in that comprising the following steps:
1) Mold Making or arrangement: mould is the frame structure of hollow, or existing mold is cleared up, and lies on the table top that is covered with barrier paper after stamping paraffin;
2) panel graphic making: by designing requirement with some block sizes, shape, material difference or/and same sheet is pieced together on the barrier paper of pendulum in the mold side framework, or sheet material is simultaneously sticked on the barrier paper of glue-line;
3) shop glass fiber mesh: the monolithic glass fleece that will be slightly less than mould is laid on the panel sheet material;
4) slip casting: with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate, be 1: 1.52: 0.4 by weight ratio: make underflow liquid at 0.07: 0.01, inject in the mould frame, with instrument with its even strickling, slurries are full of between the panel sheet material, and complete cover glass fleece;
5) the shop wire netting is or/and skeleton: with the block of metal net or/and skeleton be laid in the slurries above the glass fiber mesh;
6) paste base plate: again will the monoblock base plate identical place wire netting or/and on the skeleton with the mould size, fully bonding by slurries;
7) cure under pressure moulding: evenly apply certain pressure on the base plate face, make integral body more abundant compound, slurries wrap up solidifying behind the whole base plate edge simultaneously;
8) demoulding shaping: pressurization back demoulding in 20～30 minutes, and with the product horizontal positioned after 24 hours, remove the base plate back side excess adhesive, polish smooth and repair trimming, and repair the hole with tackiness agent and lack; Panel surface is polished on levigator, and the polishing degree is 20～90 degree, and chamfering;
9) be coated with the spray protective coating: on cleaning water mill surface and after drying, spraying infiltration water-proofing agent protective layer, thickness 0.5～2.0mm, solidified at normal temperatures 8～10 hours product.
9, the making method of composite board according to claim 8, it is characterized in that in described step 6～7, with binder materials unsaturated polyester, stone flour, silica sand, ketone peroxide and cobalt naphthenate, be 1: 1.16: 0.3 by weight ratio: make dilute slurry mend slurry at 0.035: 0.005.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100721763A CN100419331C (en) | 2006-04-14 | 2006-04-14 | Composite panel and method for manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100721763A CN100419331C (en) | 2006-04-14 | 2006-04-14 | Composite panel and method for manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1837670A true CN1837670A (en) | 2006-09-27 |
| CN100419331C CN100419331C (en) | 2008-09-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100721763A Expired - Fee Related CN100419331C (en) | 2006-04-14 | 2006-04-14 | Composite panel and method for manufacturing the same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100419331C (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102525116A (en) * | 2010-12-31 | 2012-07-04 | 东莞友联建筑材料有限公司 | Stone table surface with glass fiber sandwich structure and manufacturing method of stone table surface |
| CN106032326A (en) * | 2015-03-20 | 2016-10-19 | 深圳光启高等理工研究院 | Multilayer composite ceramic plate and preparation method thereof |
| CN112592107A (en) * | 2019-11-29 | 2021-04-02 | 中国建筑标准设计研究院有限公司 | Redissolved mortar consolidation, method for the production thereof, mortar product and use thereof |
| CN113205728A (en) * | 2021-04-29 | 2021-08-03 | 安徽煜安教学仪器有限公司 | Novel teaching color-spraying cover die and manufacturing method thereof |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2124132U (en) * | 1992-05-21 | 1992-12-09 | 杜春海 | Composite plastic board |
| CN1092019A (en) * | 1993-03-10 | 1994-09-14 | 孙长松 | High-strength compounded glass fibre reinforced plastic and preparation method thereof |
| CN2171480Y (en) * | 1993-07-12 | 1994-07-13 | 丁四宜 | Reinforce decorative compound board |
| CN1123358A (en) * | 1994-11-23 | 1996-05-29 | 陈永正 | Folding type patterned artistic floor board |
| CN1358632A (en) * | 2002-01-17 | 2002-07-17 | 肇庆利铭复合石材制造有限公司 | Technology for making mosaic stone board |
| CN2571890Y (en) * | 2002-10-11 | 2003-09-10 | 莱州祥云防火隔热材料有限公司 | Calcium silicate compound active floor |
| CN2736140Y (en) * | 2004-10-30 | 2005-10-26 | 崔俊林 | Composite building form board |
| CN2886290Y (en) * | 2006-04-14 | 2007-04-04 | 王耿阳 | Composite sheet |
-
2006
- 2006-04-14 CN CNB2006100721763A patent/CN100419331C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102525116A (en) * | 2010-12-31 | 2012-07-04 | 东莞友联建筑材料有限公司 | Stone table surface with glass fiber sandwich structure and manufacturing method of stone table surface |
| CN106032326A (en) * | 2015-03-20 | 2016-10-19 | 深圳光启高等理工研究院 | Multilayer composite ceramic plate and preparation method thereof |
| CN106032326B (en) * | 2015-03-20 | 2020-12-01 | 深圳光启高等理工研究院 | Multilayer composite ceramic plate and preparation method thereof |
| CN112592107A (en) * | 2019-11-29 | 2021-04-02 | 中国建筑标准设计研究院有限公司 | Redissolved mortar consolidation, method for the production thereof, mortar product and use thereof |
| CN112592107B (en) * | 2019-11-29 | 2021-11-02 | 中国建筑标准设计研究院有限公司 | Redissolved mortar consolidation, method for the production thereof, mortar product and use thereof |
| CN113205728A (en) * | 2021-04-29 | 2021-08-03 | 安徽煜安教学仪器有限公司 | Novel teaching color-spraying cover die and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100419331C (en) | 2008-09-17 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080917 Termination date: 20100414 |