CN1830337A - Evaluation method of tobacco leaf processing characteristics - Google Patents
Evaluation method of tobacco leaf processing characteristics Download PDFInfo
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- CN1830337A CN1830337A CN 200610017684 CN200610017684A CN1830337A CN 1830337 A CN1830337 A CN 1830337A CN 200610017684 CN200610017684 CN 200610017684 CN 200610017684 A CN200610017684 A CN 200610017684A CN 1830337 A CN1830337 A CN 1830337A
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Abstract
A method for evaluating the processing characteristics of tobacco leaves features that the technical parameters for each steps in preparing tobacco shreds procedure to form several processing intensity gradients, which are used to process the raw tobacco leaves for finding out the optimal processing intensity for particular raw tobacco leaf, so improving the quality of cigarettes.
Description
Technical field
The present invention relates to a kind of evaluation method of tobacco leaf processing characteristics.
Technical background
Along with deepening continuously of cigarette process technical research in the last few years, cigarette processing is progressively changed to paying attention to the aesthetic quality by the physical quality of presentation quality that stresses product and processing, technology is outstanding further to the effect of product quality, and the characteristic of cigarette composition and processing technology will become one of the important content of the autonomous core technology of " Chinese style cigarette " undoubtedly.Yet, at present in China's production of cigarettes, although all having had significantly, the physical quality of processing and the oeverall quality of product improve, but after the proposition of Chinese style cigarette, present cigarette technology exists many and the incompatible aspect of the demand for development Chinese style cigarette, mainly show as: 1. the used cigarette raw material of kinds of cigarettes product, process equipment, processing process and target setting are identical, cause the fragrance style and the taste feature of kinds of cigarettes product not obvious, the product homogeneity phenomenon is comparatively general; 2. present, production of cigarettes is the hybrid process of raw material, and on the one hand, the condition of processing and parameter are set the potential quality that can not give full play to the kinds of cigarettes raw material; On the other hand, cause the production of high-grade cigarette to have to depend on excessively the cigarette raw material, production of cigarettes uses high price prescription, high-grade raw material problem more outstanding, and the cost of production of cigarettes is higher; In addition, when cigarette continues to fall Jiao, also be unfavorable for keeping effectively the fragrance matter and the perfume quantity of cigarette, be unfavorable for continuing to satisfy the demand of consumer cigarette flavor.
Summary of the invention
The objective of the invention is to adopt cigarette tobacco leaf formulation whole by cigarette fiber tow production equipment at above-mentioned cigarette enterprise, selected same technology parameter, can not give full play to problems such as cigarette Material Characteristics and use value, and a kind of evaluation method of tobacco leaf processing characteristics is provided.
The objective of the invention is to realize by following scheme:
The evaluation method of tobacco leaf processing characteristics of the present invention is by adjusting each single operation process technology parameter of cigarette throwing, form several different processing intensity gradients, raw tobacco material is handled research, find out the evaluation method that is fit to the suitable processing of kinds of cigarettes raw tobacco material intensity, this evaluation method may further comprise the steps:
(1) selected production process adjustment processing intensity: reselection procedure to the bigger production process of tobacco leaf aesthetic quality influence, this operation ordinary production technical data condition is defined as the 3rd grade, i.e. " intensity 3 "; According to equipment performance, adjust parameters such as steam (or hot blast) temperature and flow, injection flow rate, throttle opening, moisture regain temperature, determine that two grades low processing intensity are intensity 1, intensity 2, with the technical data that two grades of higher processing intensity are intensity 4, intensity 5, form this production process and handle the raw tobacco material technical data of totally five groups of different processing intensity;
(2) sampling method: equipment is in stable duty before the sampling, and pre-determine the front and back sample point of operation, accurately measure the technology time of staying of material, determine raw tobacco material kind, producing region, grade, number of times, quantity and the sampling interval time of sampling by operation;
(3) method for making sample: 1. the leaf sample moisture content is regulated: the moisture content of leaf sample is adjusted to 18%-19%, to satisfy the chopping requirement; Adding tide for moisture content sample less than normal handles; For moisture content sample bigger than normal adopt nature to dry or otherwise processed to the 18%-19% moisture content of suitable chopping, but must not force oven dry; 2. blade chopping: will regulate machine chopping on the leaf sample of moisture content, requiring tobacco cut width is 0.95mm, and evenly; 3. the tobacco sample moisture content is regulated: adjusting the tobacco sample moisture content is 12.5% ± 0.5%, satisfies rolling requirement, must not force oven dry; 4. sample rolls: the satisfactory tobacco sample of moisture content is fully mixed, adopt that machine rolls on the same cigarette material, and control well and roll uniformity and cigarette Zhi Pinzhi;
(4) sensory quality assessment and result judge
Sensory quality assessment is the content that the raw tobacco material processing characteristics is estimated.Its objective is that exploring different raw tobacco materials handles intensity at the optimised process of each operation, inquires into the influence degree of main production process different process technical parameter condition to the raw tobacco material aesthetic quality simultaneously;
1. sensory quality assessment index: the sensory quality assessment index comprises aroma characteristic, flue gas characteristic and mouthfeel characteristic;
2. the demarcation of raw tobacco material before operation is handled: participate in personnel's process of smokeing panel test and consult, aesthetic quality's level of this raw tobacco material sample played the effect of calibrating the bore of smokeing panel test simultaneously before unified operation was handled;
3. the result judges: by the sensory evaluating smoking, relatively after the raw tobacco material process operation different disposal intensity, with the preceding situation of change the aesthetic quality of processing, judge the optimization process intensity of different raw tobacco materials in this operation;
Following table has been listed the content and the explanation of sensory quality assessment:
Aroma characteristic | Flue gas characteristic | Mouthfeel characteristic | Fragrance style intensity of variation (0,1,2) | Remarks | ||||||||||||||
Fragrance matter | Perfume quantity | Assorted gas | Concentration | Strength | Fine and smooth degree | Excitant | Dry sensation | Clean level | ||||||||||
The class explanation: | ||||||||||||||||||
Fragrance matter: | Good | Better | Medium | Relatively poor | Difference | Fine and smooth degree: | Fine and smooth | Fine and smooth | Medium | Coarse slightly | Coarse | |||||||
Perfume quantity: | Foot | More sufficient | Medium | Have | Less | Excitant: | Less | Have | Medium | Bigger | Greatly | |||||||
Assorted gas: | Less | Have | Medium | Heavier | Heavy | Dry sensation: | A little less than | {。##.##2}, | Medium | Stronger | By force | |||||||
Concentration: | Dense | Denseer | Medium | Less | Little | Clean level: | Totally | Cleaner | Medium | Still clean | Unclean | |||||||
Strength: | Greatly | Bigger | Medium | Less | Little |
Sensory evaluating smoking of the present invention may further comprise the steps:
A, employing contrast the method for smokeing panel test; Each group sample of smokeing panel test is 6, and wherein 1 is control sample (operation handle before sample), and all the other 5 is the test specimen of different disposal intensity;
Every index of smokeing panel test of B, sample all adopts the unified scoring method of smokeing panel test; When if certain sample smoking result differs greatly, should reexamine, discuss the back unification by the group leader's tissue of smokeing panel test and keep the score;
Every index of smokeing panel test of C, control sample adopts the mode unification of text description to fill in; After the difference of test specimen and control sample of smokeing panel test, test specimen every smoke panel test index " 2 ,-1,0 ,+1 ,+2 " in select to keep the score;
The contrast of D, sample is smoked panel test
(A) every index of smokeing panel test of test specimen all compares and smokes panel test with control sample (operation is handled preceding sample);
(B) the smoke panel test intensity of variation of the every index of smokeing panel test of back reply and change direction of test specimen judged and kept the score;
(a) keep the score and be divided into five grades :-2 ,-1,0, + 1, + 2 ("+", "-" the expression change direction of every index of smokeing panel test of comparing with control sample wherein: "+" expression index ' s quality improves or improves, and "-" expression index ' s quality reduces or descends, and " 0 " represents the index ' s quality indifference.Compare with the control sample intensity of variation of every index of smokeing panel test of " 1 ", " 2 " expression: " 1 " expression index ' s quality changes, and " 2 " expression index ' s quality changes obvious);
(b), in " 2 ,-1,0 ,+1 ,+2 ", select to keep the score according to the change direction and the intensity of variation of every index of smokeing panel test;
(c) style intensity of variation.According to the smoking result synthetic determination: " 0 " expression style no change, " 1 " expression changes, and " 2 " expression changes obviously.
The present invention is by adjusting each single operation process technology parameter of cigarette throwing, form several different processing intensity gradients, raw tobacco material is handled research, find out the evaluation method that is fit to the suitable processing of kinds of cigarettes raw tobacco material intensity, the foundation of this method is to giving full play to the potential of tobacco leaf raw material, the fragrance quality and quantity that effectively keeps raw tobacco material, explore different cultivars, different producing regions, the processing characteristics of different grades of tobacco raw material, for providing the raw tobacco material optimal process, the cigarette grouping Processing handles intensity, further improve the satisfaction degree of Chinese cigarette product, create and have the peculiar fragrance style and the taste feature has great importance the consumer.
Specific embodiments
The present invention is described in further detail below with reference to embodiment, but does not limit the present invention.
Embodiment 1:
(1) selects cigarette pine sheet moisture regain operation, the technical data that its ordinary production is adopted is set at third gear " intensity 3 ", adjust return air temperature, other parameter is done accommodation to satisfy this operation task of finishing the work, determine " intensity 1 ", " intensity 2 ", " intensity 4 ", " intensity 5 ", totally 5 groups of pine sheet moisture regain technical datas are specifically as shown in table 1.
(2) according to " sampling method " requirement, treat that loose sheet moisture regain equipment is in stable duty after, determine that this operation porch and operation exit are sample point, accurately measuring the technology time of staying of material by the moisture regain of loose sheet is 4.5 minutes.Determine that raw tobacco material is that kind in 2003 is that K326+ cloud and mist 85, producing region, Red River, B2F mix and beat the sheet cigarette.After pine sheet moisture regain equipment working state was stable, each strength test sampling was 1 time before this operation, each 1kg, and each strength test sampling is 4 times after this operation, each 1kg; Preceding 5 the institute's sample thiefs of this operation are evenly mixed the back take out 1kg sample in contrast, numbering B2FS0, get 4 samples after each strength test and evenly mix the sample of taking-up 1kg in back as this strength test, numbering is respectively B2FS1, B2FS2, B2FS3, B2FS4 and B2FS5, and is specifically as shown in table 1.
(3) carry out sample preparation according to method for making sample, number identical continuity.1. the leaf sample moisture content is regulated: the moisture content of leaf sample is adjusted to 18%, to satisfy the chopping requirement.Should add tide for moisture content sample less than normal handles; For moisture content sample bigger than normal can adopt nature to dry or otherwise processed to 18% moisture content of suitable chopping, but must not force oven dry.2. blade chopping: will regulate machine chopping on the leaf sample of moisture content, requiring tobacco cut width is 0.95mm, and evenly.3. the tobacco sample moisture content is regulated: adjusting the tobacco sample moisture content is 12.5%, satisfies rolling requirement, must not force oven dry.4. sample rolls: the satisfactory tobacco sample of moisture content is fully mixed, adopt that machine rolls on the same cigarette material, and should control well and roll uniformity and cigarette Zhi Pinzhi.
(4) carry out sensory quality assessment and result's judgement according to following step:
A, employing contrast the method for smokeing panel test; Each group sample of smokeing panel test is 6, and wherein 1 is control sample (operation handle before sample), and all the other 5 is the test specimen of different disposal intensity.
Every index of smokeing panel test of B, sample all adopts the unified scoring method of smokeing panel test; When if certain sample smoking result differs greatly, should reexamine, discuss the back unification by the group leader's tissue of smokeing panel test and keep the score.
Every index of smokeing panel test of C, control sample adopts the mode unification of text description to fill in.
After the difference of test specimen and control sample of smokeing panel test, test specimen every smoke panel test index " 2 ,-1,0 ,+1 ,+2 " in select to keep the score.
The contrast of D, sample is smoked panel test
(A) every index of smokeing panel test of test specimen all compares with control sample and smokes panel test.
(B) the smoke panel test intensity of variation of the every index of smokeing panel test of back reply and change direction of test specimen judged and kept the score.
(a) keep the score and be divided into five grades :-2 ,-1,0, + 1 ,+2, "+", "-" the expression change direction of every index of smokeing panel test of comparing with control sample wherein: "+" expression index ' s quality improves or raising, "-" expression index ' s quality reduces or descends, " 0 " expression index ' s quality indifference.Compare with the control sample intensity of variation of every index of smokeing panel test of " 1 ", " 2 " expression: " 1 " expression index ' s quality changes, and " 2 " expression index ' s quality changes obvious.
(b), in " 2 ,-1,0 ,+1 ,+2 ", select to keep the score according to the change direction and the intensity of variation of every index of smokeing panel test.
(c) style intensity of variation.According to the smoking result synthetic determination: " 0 " expression style no change, " 1 " expression changes, and " 2 " expression changes obviously.
Concrete outcome is as shown in table 2.
Table 1 B2F pine sheet moisture regain process conditions
Grade: B2F tobacco leaf kind: (K326+ cloud and mist 85) area: Red River time: 2003
Table 2 aesthetic quality smoking result table
Embodiment 2:
(1) selects cigarette drum-type leaf silk drying process, the technical data that its ordinary production is adopted is set at third gear " intensity 3 ", adjust barrel temperature, hot blast temperature, other parameter is done accommodation to satisfy this operation task of finishing the work, determine " intensity 1 ", " intensity 2 ", " intensity 4 ", " intensity 5 ", totally 5 series cylinder Shi Yesi drying technique parameters are specifically as shown in table 3.
(2) according to " sampling method " requirement, treat that the drum-type cut tobacco drying equipment is in stable duty after, determine that this operation porch and operation exit are sample point, accurately measuring the technology time of staying of material by drum-type leaf silk drying is 4 minutes and 40 seconds.Determine that raw tobacco material is that kind in 2003 is red big, producing region, Kunming, C3F sheet cigarette.After the drum-type cut tobacco drying equipment stable working state, each strength test sampling is 1 time before this operation, each 1kg, and each strength test sampling is 4 times after this operation, each 1kg; Preceding 5 the institute's sample thiefs of this operation are evenly mixed the back take out 1kg sample in contrast, numbering G0, get 4 samples after each strength test and evenly mix the sample of taking-up 1kg in back as this strength test, numbering is respectively G1, G2, G3, G4 and G5, and is specifically as shown in table 3.
(3) carry out sample preparation according to method for making sample, number identical continuity.1. the leaf sample moisture content is regulated: the moisture content of leaf sample is adjusted to 18%, to satisfy the chopping requirement.Should add tide for moisture content sample less than normal handles; For moisture content sample bigger than normal can adopt nature to dry or otherwise processed to 18% moisture content of suitable chopping, but must not force oven dry.2. blade chopping: will regulate machine chopping on the leaf sample of moisture content, requiring tobacco cut width is 0.95mm, and evenly.3. the tobacco sample moisture content is regulated: adjusting the tobacco sample moisture content is 12.5%, satisfies rolling requirement, must not force oven dry.4. sample rolls: the satisfactory tobacco sample of moisture content is fully mixed, adopt that machine rolls on the same cigarette material, and should control well and roll uniformity and cigarette Zhi Pinzhi.
(4) according to embodiment 1 provide sensory quality assessment and result judge that 6 samples are carried out the aesthetic quality smoke panel test, concrete outcome is as shown in table 4.
Table 3 C3F drum-type leaf silk drying process condition
Grade: C3F tobacco leaf kind: red major region: Kunming time: 2003
Table 4 aesthetic quality smoking result table
Embodiment 3:
(1) selects cigarette airflow type leaf thread drying process, the technical data that its ordinary production is adopted is set at third gear " intensity 3 ", adjustment work wind-warm syndrome, humidity discharging wind-warm syndrome, other parameter is done accommodation to satisfy this operation task of finishing the work, determine " intensity 1 ", " intensity 2 ", " intensity 4 ", " intensity 5 ", totally 5 groups of airflow type leaf thread drying technique parameters are specifically as shown in table 5.
(2) according to " sampling method " requirement, treat that airflow type leaf thread drying plant is in stable duty after, determine that this operation porch and operation exit are sample point, accurately measuring the technology time of staying of material by the airflow type leaf thread drying is 12 seconds.Determine that raw tobacco material is that kind in 2003 is NC89, producing region, Xuchang, X2F sheet cigarette.After the airflow type leaf thread drying plant stable working state, each strength test sampling is 1 time before this operation, each 1kg, and each strength test sampling is 4 times after this operation, each 1kg; Preceding 5 the institute's sample thiefs of this operation are evenly mixed the back take out 1kg sample in contrast, numbering Q0, get 4 samples after each strength test and evenly mix the sample of taking-up 1kg in back as this strength test, numbering is respectively Q1, Q2, Q3, Q4 and Q5, and is specifically as shown in table 5.
(3) carry out sample preparation according to method for making sample, number identical continuity.1. the leaf sample moisture content is regulated: the moisture content of leaf sample is adjusted to 18%, to satisfy the chopping requirement.Should add tide for moisture content sample less than normal handles; For moisture content sample bigger than normal can adopt nature to dry or otherwise processed to 18% moisture content of suitable chopping, but must not force oven dry.2. blade chopping: will regulate machine chopping on the leaf sample of moisture content, requiring tobacco cut width is 0.95mm, and evenly.3. the tobacco sample moisture content is regulated: adjusting the tobacco sample moisture content is 12.5%, satisfies rolling requirement, must not force oven dry.4. sample rolls: the satisfactory tobacco sample of moisture content is fully mixed, adopt that machine rolls on the same cigarette material, and should control well and roll uniformity and cigarette Zhi Pinzhi.
(4) according to embodiment 1 provide sensory quality assessment and result judge that 6 samples are carried out the aesthetic quality smoke panel test, concrete outcome is as shown in table 6.
Table 5 X2F airflow type leaf thread drying process condition
Grade: X2F tobacco leaf kind: NC89 area: Xuchang time: 2003
Table 6 aesthetic quality smoking result table
Claims (2)
1, a kind of evaluation method of tobacco leaf processing characteristics, it is characterized in that: by adjusting each single operation process technology parameter of cigarette throwing, form several different processing intensity gradients, raw tobacco material is handled research, find out the evaluation method that is fit to the suitable processing of kinds of cigarettes raw tobacco material intensity, this evaluation method may further comprise the steps:
(1) selected production process adjustment processing intensity: reselection procedure leaf silk drying process or the loose sheet moisture regain operation bigger to tobacco leaf aesthetic quality influence, this operation ordinary production technical data condition is defined as the 3rd grade, promptly intensity 3; According to equipment performance, adjust steam or hot blast temperature and flow, injection flow rate, throttle opening, moisture regain temperature parameter, determine that two grades low processing intensity are intensity 1, intensity 2, with the technical data that two grades of higher processing intensity are intensity 4, intensity 5, form this production process and handle the raw tobacco material technical data of totally five groups of different processing intensity;
(2) sampling method: equipment is in stable duty before the sampling, and pre-determine the front and back sample point of operation, accurately measure the technology time of staying of material, determine raw tobacco material kind, producing region, grade, number of times, quantity and the sampling interval time of sampling by operation;
(3) method for making sample: 1. the leaf sample moisture content is regulated: the moisture content of leaf sample is adjusted to 18%-19%, to satisfy the chopping requirement; Add tide for moisture content sample less than normal and handle, for moisture content sample bigger than normal adopt nature to dry or otherwise processed to the 18%-19% moisture content of suitable chopping, but must not force oven dry; 2. blade chopping: will regulate machine chopping on the leaf sample of moisture content, and require tobacco cut width even; 3. the tobacco sample moisture content is regulated: adjusting the tobacco sample moisture content is 12.5% ± 0.5%, satisfies rolling requirement, must not force oven dry; 4. sample rolls: the satisfactory tobacco sample of moisture content is fully mixed, adopt that machine rolls on the same cigarette material, and control well and roll uniformity and cigarette Zhi Pinzhi;
(4) sensory quality assessment and result judge:
1. sensory quality assessment index: the sensory quality assessment index comprises aroma characteristic, flue gas characteristic and mouthfeel characteristic;
2. the demarcation of raw tobacco material before operation is handled: participate in personnel's process of smokeing panel test and consult, aesthetic quality's level of this raw tobacco material sample played the effect of calibrating the bore of smokeing panel test simultaneously before unified operation was handled;
3. the result judges: by the sensory evaluating smoking, relatively after the raw tobacco material process operation different disposal intensity, with the preceding situation of change the aesthetic quality of processing, judge the optimization process intensity of different raw tobacco materials in this operation.
2, the evaluation method of tobacco leaf processing characteristics according to claim 1, it is characterized in that: the sensory evaluating smoking may further comprise the steps:
A, adopt the contrast method of smokeing panel test: each group sample of smokeing panel test is 6, and wherein 1 be control sample (operation is handled preceding sample), and all the other 5 is the test specimen of different disposal intensity;
Every index of smokeing panel test of B, sample all adopts the unified scoring method of smokeing panel test; When if certain sample smoking result differs greatly, should reexamine, discuss the back unification by the group leader's tissue of smokeing panel test and keep the score;
Every index of smokeing panel test of C, control sample adopts the mode unification of text description to fill in; After the difference of test specimen and control sample of smokeing panel test, test specimen every smoke panel test index " 2 ,-1,0 ,+1 ,+2 " in select to keep the score;
The contrast of D, sample is smoked panel test
(A) every index of smokeing panel test of test specimen all compares with control sample and smokes panel test;
(B) the smoke panel test intensity of variation of the every index of smokeing panel test of back reply and change direction of test specimen judged and kept the score;
(a) keep the score and be divided into five grades :-2 ,-1,0, + 1 ,+2, "+", "-" the expression change direction of every index of smokeing panel test of comparing with control sample wherein: "+" expression index ' s quality improves or raising, "-" expression index ' s quality reduces or descends, " 0 " expression index ' s quality indifference; Compare with the control sample intensity of variation of every index of smokeing panel test of " 1 ", " 2 " expression: " 1 " expression index ' s quality changes, and " 2 " expression index ' s quality changes obvious;
(b), in " 2 ,-1,0 ,+1 ,+2 ", select to keep the score according to the change direction and the intensity of variation of every index of smokeing panel test;
(c) style intensity of variation.According to the smoking result synthetic determination: " 0 " expression style no change, " 1 " expression changes, and " 2 " expression changes obviously.
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CN102090708A (en) * | 2010-09-10 | 2011-06-15 | 龙岩烟草工业有限责任公司 | Control method for improving stability of moisture content of cut tobaccos |
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CN102217778A (en) * | 2011-05-26 | 2011-10-19 | 中国烟草总公司郑州烟草研究院 | Method for improving using value of tobacco leaf raw material through cigarette processing |
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CN102172296A (en) * | 2011-03-18 | 2011-09-07 | 中国农业科学院烟草研究所 | Method for determining flue-curing property of flue-cured tobacco |
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