CN1809701A - Magnesium-base alloy screw and method of manufacturing the same - Google Patents
Magnesium-base alloy screw and method of manufacturing the same Download PDFInfo
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- CN1809701A CN1809701A CN 200480017172 CN200480017172A CN1809701A CN 1809701 A CN1809701 A CN 1809701A CN 200480017172 CN200480017172 CN 200480017172 CN 200480017172 A CN200480017172 A CN 200480017172A CN 1809701 A CN1809701 A CN 1809701A
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Abstract
The present invention provides a method of manufacturing a magnesium-base alloy screw capable of manufacturing, with high productivity, a screw formed of a magnesium-base alloy with excellent strength and the magnesium-base alloy screw. The method comprises a head forging step for manufacturing a screw blank by performing a warm head working to form a screw head part on a wire formed of the magnesium-base alloy obtained by drawing and a rolling step for manufacturing the screw by performing a warm rolling working to form screw threads in the screw blank. In the head forging step, the head working is performed by using a holding die fixing the wire and a punch forming the screw head part, the holding die and the punch are heated, and at least the holding die is heated to a temperature of 140 to 250 1/2 C to heat the wire to a temperature of 140 to less than 250 1/2 C.
Description
Technical field
The present invention relates to the screw and the manufacture method thereof that constitute by magnesium base alloy.
Background technique
Magnesium base alloy is lighter than aluminium, and specific strength and specific rigidity be better than steel and aluminium, except airplane parts, auto parts etc., also is widely used on fuselage of various electrical products etc.
But Mg and alloy thereof, owing to be the closeest hexagonal lattice (hcp) structure, so it lacks ductility, plastic working at normal temperatures is very bad.For example, under the situation of using the common metal material, screw processing is just carried out at normal temperatures, and under the situation of using magnesium base alloy, just can not carry out the such forging processing of screw processing at normal temperatures.
The processability of described magnesium base alloy, it has big variation with the temperature difference, just can carry out the such big plastic working of screw processing by improving blank temperature.So, have now when using magnesium base alloy to make screw, carry out screw add man-hour just blank heating to the degree that can carry out plastic working.For example, in patent documentation 1～3, just put down in writing the magnesium base alloy blank heating to the temperature that the superplasticity phenomenon occurs or be heated to the big temperature of plastic working, and the technology of carrying out screw processing.
Patent documentation 1: the spy opens the 2000-283134 communique
Patent documentation 2: the spy opens the 2000-343178 communique
Patent documentation 3: the spy opens the 2001-269746 communique
But the temperature of described generation superplasticity phenomenon and the big temperature of plastic working are the high temperature more than or equal to 250 ℃.Therefore, in the existing method, carry out screw add man-hour employed maintenance punch die and mould (processing component) such as drift just be exposed in the high temperature, so the life-span obviously reduces, have the bad problem of screw producibility of making.
Existing, for the screw that obtains constituting by magnesium base alloy, carrying out such the forcing man-hour of screw processing, just as described in the patent documentation 1～3 record like that, need substantially machined material, promptly the extrded material of magnesium base alloy is heated to more than or equal to 250 ℃.Therefore, not only need to be heated to the equipment of using more than or equal to 250 ℃ of high temperature, and because screw adds man-hour employed processing component also is exposed in the high temperature, and lifetime, cost improves.Therefore, be heated to more than or equal to 250 ℃, desirable anything but in industrial production.
In recent years, require screw intensity further to improve, carry out the screw that screw processing obtains and extrded material is heated to more than or equal to 250 ℃, the raising of its intensity is limited.Therefore, for the screw that constitutes by magnesium base alloy, will try to achieve in order to improve the suitable method of intensity.
Summary of the invention
Main purpose of the present invention is to provide a kind of manufacture method of magnesium-base alloy screw, and it can producibility make the screw that is made of magnesium base alloy well.And other purposes of the present invention are the screw that is made of magnesium base alloy that a kind of tensile strength is good.
Present inventors, for generally under less than 250 ℃ temperature, carrying out the magnesium base alloy of forcing worker's difficulty that screw is processed, various discussion have been carried out, consequently, found to use the wire that obtains by specific drawing processing in advance, under less than 250 ℃ temperature, process, to such an extent as to finish the present invention with regard to also carrying out screw.And have the understanding of good tensile properties according to the magnesium-base alloy screw that obtains, stipulated the present invention.
That is, the manufacture method of magnesium-base alloy screw of the present invention possesses: a forging process, and it carries out under warm by drawing the head processing of processing forming screw head on the wire that is made of magnesium base alloy that obtains, and makes screw blank; Rolling step, its rolling finishing at moulding thread profile on the described screw blank is carried out under warm, makes screw.Head processing in described forging process, be to use the drift of the maintenance punch die of fixing described wire and forming screw head to carry out, in described maintenance punch die of heating and drift, at least keeping punch die to be heated to and being less than or equal to 250 ℃, come so described wire is heated to more than or equal to 140 ℃ and less than 250 ℃ more than or equal to 140 ℃.
When existing use magnesium base alloy obtained screw, its machined material was to use extrded material, was not heated to more than or equal to 250 ℃ and just can not processes.On the contrary, the present invention is to be defined as the wire that use obtains by the specific drawing processing of aftermentioned in order to carry out screw processing under less than 250 ℃ heating.
By drawing the drawing material that processing obtains, opposite with the average crystalline particle diameter of alloy more than or equal to the big extrded material of 20 μ m and deviation, the average crystalline particle diameter of its alloy is to be less than or equal to 10 μ m, and to have maximum crystal particle diameter be the uniform micro organization that is less than or equal to 15 μ m.Compare with extrded material,, when wire being heated, can carry out reliable and stable heating by the processing components such as maintenance punch die that carry out screw processing because the dimensional accuracy of drawing material is good and the footpath deviation is little.Compare with extrded material, can make long wire rod,, therefore for example can carry out the shaping that is cut to screw head continuously from wire rod so can supply with wire rod continuously owing to draw material.The present invention realizes reducing heating-up temperature by the drawing material that use has above-mentioned characteristic, promptly less than the processing of the screw under 250 ℃.
Below illustrate in greater detail the present invention.
Among the present invention, the wire that is made of magnesium base alloy is so long as cut off the wire rod of section circle and obtain just passable.In order to obtain the drawing processing of described wire rod, for example can enumerate: the warming velocity that arrives processing temperature: 1 ℃/sec～100 ℃/sec, processing temperature: be less than or equal to 200 ℃ (are preferably less than or equal 150 ℃) more than or equal to 50 ℃, degree of finish: for once drawing processing (by once) is more than or equal to 10%, linear speed: more than or equal to 1m/sec, after under such condition extrded material being drawn, be heated to the wire rod that obtains more than or equal to 100 ℃ and be less than or equal to 400 ℃, better is more than or equal to 150 ℃ and is less than or equal to 400 ℃ temperature.This heating anneal for the recovery of the distortion that causes by drawing and the crystal grain that promotes crystallization again more miniaturization be effective.The retention time of this heating-up temperature is preferably about 5～20 minutes.By carrying out this specific drawing processing, can make the alloy structure miniaturization as described above, can make the average crystalline particle diameter be less than or equal to 10 μ m specifically exactly, maximum crystal particle diameter is less than or equal to 15 μ m.By the miniaturization of described alloy structure, even the heating-up temperature of wire less than 250 ℃, also can improve plastic working, the screw that can obtain wishing.
The wire that is made of magnesium base alloy that use obtains by described drawing processing is at first made screw blank (moulding head and also do not have the intermediate of thread profile state on the axial region) by forging.At this moment forging, head processing specifically is to carry out under warm.As concrete temperature, be that the wire that is made of magnesium base alloy is heated to more than or equal to 140 ℃ and less than 250 ℃.If the heating-up temperature of the wire that is made of magnesium base alloy is less than 140 ℃, then might occur crackle etc. midway and can not carry out head and process forging.Particularly when making the such particle size screw of M6, heating-up temperature is preferably more than or equal to 180 ℃.The high more then plastic working of heating-up temperature just improves more, otherwise and the life-span of processing components such as punch die just reduces, therefore, consider producibility, it is 250 ℃ that the upper limit is set at.Shape (a word screw, plus screw, hex screw, rivet etc.), processing speed, screw sizes etc. according to the head of processing under lower temperature, are less than or equal to 180 ℃ specifically and also can process.
Head processing in described forging process so long as it is just passable to use the drift of the maintenance punch die of the fixing wire that is made of magnesium base alloy and forming screw head to carry out, also can be used the processing component of use in common head processing.Wire heating in the present invention's forging process is to be undertaken by the both sides that heat described maintenance punch die and drift.At this moment, at least keeping punch die to be heated to and being less than or equal to 250 ℃ more than or equal to 140 ℃.When the both sides that keep punch die and drift are heated to described temperature, then can heat wire integral body equably, so be desirable.If heating-up temperature is less than 140 ℃, then wire can not be heated to more than or equal to 140 ℃, and it occurs crackle etc. midway and can not carry out head processing forging, if surpass 250 ℃, then makes the lost of life of maintenance punch die and drift.
Described maintenance punch die and drift are fixed on punch die respectively and keep seat and drift to keep on the seat, and these keep possessing heating equipment on the seat, also can carry out the heating of described maintenance punch die and drift by this heating equipment.As heating equipment, can enumerate electric heating type cartridge heater etc.The installation of heating equipment is to keep on the seat hole being set, and the structure in the patchhole, and this is desirable aspect maintenance.Also can keep possessing the temperature transducer that can regulate temperature on the seat, it is installed with described heating equipment the hole similarly is set, and in the temperature transducer patchhole.
On the maintenance seat, possess under the situation of heating equipment, consider and improve the thermal efficiency in order to keep heated condition and the heat affecting of the forging apparatus body that keeps seat is installed, be preferably at least a portion that keeps the seat periphery, particularly in keeping seat with part that the forging apparatus body contact on, dispose thermal-protective material.Also can dispose thermal-protective material keeping the seat periphery to surround the residence.
Possessing a plurality of drifts, during with the multi-stage molding screw head, be preferably in arbitrary step and all the wire that is made of magnesium base alloy be heated to described temperature and carry out head processing.At this moment,, a plurality of drifts keep on the seat if being fixed on same drift, and then can be general the heating equipment of drift.
In order more effectively to carry out head processing, preferably following operation is carried out continuously, that is: supply with operation, it is supplied with to shut-off means by the wire rod that is made of magnesium base alloy that described drawing processing obtains; Cut off operation, it cuts into the certain-length size to wires supplied by shut-off means, and to obtain machined material be wire; Transport operation, its cut wire transports to forging apparatus; Forging process, it is the moulding head on the wire of sending here by described operation fortune.This processing just can be carried out by the forging apparatus that can process continuously, also can use known forging apparatus.
Possesses the cut-out punch die that keeps wire on the described shut-off means, this cut-out punch die is fixed on the punch die that possesses described heating equipment and keeps on the seat, described cut-out operation, preferably keep wire, keep the heating equipment of seat to add thermal cut-out punch die and heated wire by punch die by this cut-out punch die.By heated wire in cutting off operation, make wire in the temperature that when processing components such as maintenance punch die that carries out head processing and drift transport, just has been heated to a certain degree, make the heating time easy and that carry out in the forging process short, can improve processing speed.That is, can improve producibility more.Particularly by maintenance punch die and cut-out punch die being remained on the structure in the same punch die maintenance seat, can make heating equipment that keeps punch die and the heating equipment that cuts off punch die general, so when keeping the punch die heating, cut off the heating of punch die and also can carry out, can more effectively carry out.Because part is general, so can also reduce the part number of forging apparatus.
In cutting off operation,, heating easiness and processing speed in a forging process are improved as described above, on this effect, can also improve cuttability by wire being heated by the heating of cutting off punch die.If the temperature of wire is insufficient, then section roughening might occur cutting off and adds the unfavorable condition that produces smear metal man-hour when cutting off.Because section can influence the shape after the processing to the end, is smooth so wish it.And if smear metal arranged, then implement head under the state of smear metal and add man-hour containing, with the above-mentioned shape that similarly can influence after the processing to the end, so wish not occur smear metal.And if cut off under the inadequate state of the temperature of wire, then the precision of cut wire is bad, just may make the insertion deterioration to forging apparatus (maintenance punch die).Therefore, in order to improve cuttability more, just wish wire is fully heated.So, for can be more at a high speed, more abundant heated wire, preferably possess the wire heating equipment of direct heated wire, the both sides of the heating by cutting off punch die and the heating of wire heating equipment come heated wire.The indirect heating by cutting off punch die and the direct heating of wire heating equipment can seek to improve the cuttability of wire, improve the stabilization of nose shape and to the insertion that keeps punch die.When the rising of making temperature needs the particle size screw of time, owing to can more promptly heat, so produce effect very much.As the wire heating equipment, can enumerate electric drier that blows out hot blast etc.
The present invention by using the good drawing material of plastic working, can also improve the processing speed of head processing as described above, can guarantee the producibility of screw.Be exactly that the processing speed of energy labour contractor processing is set in more than or equal to 100mm/sec specifically.In general, the degree of finish of magnesium base alloy is subjected to the influence of processing speed big, diminishes along with processing speed becomes the degree of finish that can process greatly.On the contrary, the present invention has the drawing material of good plastic working as described above by use, can be under less than 250 ℃ heating-up temperature and carry out screw processing with the processing speed more than or equal to the commercial production levels of 100mm/sec.
The screw blank that obtains in above-mentioned forging process is implemented the rolling finishing of moulding thread profile, make screw.At this moment roll extrusion is to carry out under warm.Be exactly preferably the screw blank that is made of magnesium base alloy that obtains through above-mentioned forging process to be heated to more than or equal to 100 ℃ and to carry out specifically less than 250 ℃.If less than 100 ℃, then might it occur crackle etc. midway and can not carry out the shaping of thread profile, and surpass 250 ℃ in roll extrusion, then make the life-span reduction of processing component.
Described rolling finishing, use the flat die thread rolling plate carry out just can, also can use and use rapidoprint in the rolling finishing usually.The heating of screw blank in the rolling step can be enumerated by described flat die thread rolling plate is heated to more than or equal to 100 ℃ and be carried out less than 250 ℃.If less than 100 ℃, then can not be heated to screw blank more than or equal to 100 ℃, if surpass 250 ℃, then make the lost of life of flat die thread rolling plate.Particularly as M6, during the particle size screw, preferably be heated to more than or equal to 150 ℃.
The heating of described flat die thread rolling plate can be enumerated at the flat die thread rolling plate and possessed direct heating equipment, is undertaken by this heating equipment.As heating equipment, can enumerate electric heating type cartridge heater etc.The installation of heating equipment is on the flat die thread rolling plate hole to be set, and is inserted in the structure in the hole, and its maintenance property is good, so be desirable.Also can on the flat die thread rolling plate, install and to regulate the temperature transducer of temperature easily.This installation also can similarly be provided with the hole with described heating equipment, and in the temperature transducer patchhole.
Possessing on the flat die thread rolling plate under the situation of heating equipment, consider and improve the thermal efficiency in order to keep heated condition and the heat affecting of rolling device body that the flat die thread rolling plate is installed, the best mode that the periphery of flat die thread rolling plate is surrounded, particularly on the part that in the flat die thread rolling plate, contacts, dispose thermal-protective material with the rolling device body.
As described above, in a forging process and rolling step by can producibility carrying out screw processing to the magnesium base alloy blank heating well to specific scope, in order to enhance productivity more, being preferably in from the beginning, forging process also heats blank when rolling step shifts.Can enumerate particularly, by the screw blank that is obtained by a forging process is heated to more than or equal to 100 ℃ to come screw blank is heated less than 250 ℃ to the transfer device that the flat die thread rolling plate shifts.Can enumerate slide rail etc. as transfer device.It also can use the structure of using in screw is processed usually.As long as the heating equipment of electric heating type cartridge heater etc. is installed on this transfer device just can.Like this, also the magnesium base alloy blank is heated during rolling step shifts at forging process from the beginning.Promptly can shorten the heating time when carrying out rolling finishing, therefore, can make the rolling finishing speed up, can enhance productivity by screw blank is carried out preheating.
By the magnesium-base alloy screw that above-mentioned operation obtains, have the superior strength of tensile strength more than or equal to 220Mpa.In order to improve tensile strength more, after the rolling finishing of the head processing of having implemented the forming screw head and moulding thread profile, preferably to the screw enforcement that obtains more than or equal to 100 ℃ less than 350 ℃ heat treatment.By this heat treatment, can become the alloy structure of screw and have the more tissue of fine-grain, can obtain screw with high tensile more than or equal to 230Mpa.
The present invention pays no attention to alloy composition, and is effective to the magnesium base alloy with hcp structure that lacks down processability in normal temperature degree (for example 20 ℃).For example can utilize and cast with magnesium base alloy and extension magnesium base alloy.Specifically can enumerate: contain Al be less than or equal to more than or equal to 0.1% quality 12% quality, contain Zn and be less than or equal to 10% quality more than or equal to 0.1% quality and contain Zr and equal 2.0% quality more than or equal to 0.1% quality, can enumerate the rare earth elements that contains excellent heat resistance in addition and be less than or equal to 5.0% quality.Under containing the situation of Al, can also enumerate and contain: be less than or equal to 2.0% quality, Zn more than or equal to 0.1% quality: be less than or equal to 5.0% quality, Si more than or equal to 0.1% quality: be less than or equal to more than or equal to 0.1% quality and select one or more 5.0% quality from Mn.As described alloy composition, can utilize AZ system in the representative ASTM mark, AS system, AM system, ZK system, EZ system etc.As the amount of Al, also can be divided into 0.1 with the % quality area～less than 2.0% and more than or equal to 2.0～12.0%.Outside described chemical composition, usually be to utilize as the alloy that contains Mg and impurity.Impurity can be enumerated Fe, Si, Cu, Ni, Ca etc.
Amount as Al in the AZ system is 2.0～12.0% quality, for example can enumerate AZ31, AZ61, AZ91 etc.AZ31 contains Al:2.5～3.5%, Zn:0.5～1.5%, Mn:0.15～0.5%, Cu with the % quality: be less than or equal to 0.05%, Si: be less than or equal to 0.1%, Ca: be less than or equal to 0.04% magnesium base alloy.AZ61 contains Al:5.5～7.2%, Zn:0.4～1.5%, Mn:0.15～0.35%, Ni with the % quality: be less than or equal to 0.05%, Si: be less than or equal to 0.1% magnesium base alloy.AZ91 contains Al:8.1～9.7%, Zn:0.35～1.0%, Mn with the % quality: more than or equal to 0.13%, Cu: be less than or equal to 0.1%, Ni: be less than or equal to 0.03%, Si: be less than or equal to 0.5% magnesium base alloy.Be 0.1～, for example can enumerate AZ10, AZ21 etc. as the amount of Al in the AZ system less than 2.0%.AZ10 contains Al:1.0～1.5%, Zn:0.2～0.6%, Mn with the % quality: more than or equal to 0.2%, Cu: be less than or equal to 0.1%, Si: be less than or equal to 0.1%, Ca: be less than or equal to 0.4% magnesium base alloy.AZ21 contains Al:1.4～2.6%, Zn:0.5～1.5%, Mn:0.15～0.35%, Ni with the % quality: be less than or equal to 0.03%, Si: be less than or equal to 0.1% magnesium base alloy.
Amount as Al in the AS system is 2.0～12.0% quality, for example can enumerate AS41 etc.AS41 contains Al:3.7～4.8%, Zn with the % quality: be less than or equal to 0.1%, Cu: be less than or equal to 0.15%, Mn:0.35～0.60%, Ni: be less than or equal to 0.001%, the magnesium base alloy of Si:0.6～1.4%.Be 0.1～, for example can enumerate AS21 etc. as the amount of Al in the AS system less than 2.0%.AS21 contains Al:1.4～2.6%, Zn with the % quality: be less than or equal to 0.1%, Cu: be less than or equal to 0.15%, the magnesium base alloy of Mn:0.35～0.60%, Ni:0.001%, Si:0.6～1.4%.
AM system for example can enumerate AM60, AM100 etc.AM60 contains Al:5.5～6.5%, Zn with the % quality: be less than or equal to 0.22%, Cu: be less than or equal to 0.35%, Mn: more than or equal to 0.13%, Ni: be less than or equal to 0.03%, Si: be less than or equal to 0.5% magnesium base alloy.AM100 contains Al:9.3～10.7%, Zn with the % quality: be less than or equal to 0.3%, Cu: be less than or equal to 0.1%, Mn:0.1～0.35%, Ni: be less than or equal to 0.01%, Si: be less than or equal to 0.3% magnesium base alloy.
ZK system for example can enumerate ZK40, ZK60 etc., and ZK40 contains Zn:3.5～4.5%, Zr with the % quality: the magnesium base alloy more than or equal to 0.45%.ZK60 contains Zn:4.8～6.2%, Zr with the % quality: the magnesium base alloy more than or equal to 0.45%.
As the rare earth elements (RE) of EZ system, be mostly to utilize the mixture of Pr and Nd usually.EZ system for example can enumerate EZ33 etc.EZ33 contains Zn:2.0～3.1%, Cu with the % quality: be less than or equal to 0.1%, Ni: be less than or equal to 0.01%, the magnesium base alloy of RE:2.5～4.0%, Zr:0.5～1%.
The magnesium monomer is difficult to obtain enough intensity, just can obtain desirable intensity and contained above-mentioned chemical composition.
The present invention is as described above by using the drawing material that is made of magnesium base alloy, just can add and make man-hour heating-up temperature less than 250 ℃ carrying out screw.Therefore, the present invention is carrying out the high temperature that screw adds not to be needed to carry out as extrded material is remained untouched to be heated to screw processing existing more than or equal to 250 ℃ man-hour, so can prolong the life-span that keeps processing components such as punch die, and not need existing such high temperature heating equipment.Therefore, if utilize manufacture method of the present invention, then can obtain the good magnesium-base alloy screw of producibility.
By the magnesium-base alloy screw that described manufacture method of the present invention obtains, it has good intensity, and particularly screw processing back is by carrying out specific heat treatment, can produce to have the more screw of superior strength.
Description of drawings
Fig. 1 is the summary construction diagram that keeps punch die and cut off the punch die part in the forging apparatus of modal representation test example 1 use;
Fig. 2 is the summary construction diagram of drift part in the forging apparatus that uses of modal representation test example 1;
Fig. 3 is the summary construction diagram of flat die thread rolling plate portion in the rolling device that uses of modal representation test example 2;
Fig. 4 is the summary construction diagram of slide rail and flat die thread rolling plate portion in the rolling device that uses of modal representation test example 2.
Embodiment
Embodiments of the invention below are described.(testing routine 1-1)
Preparation contains Al:3.0%, Zn:1.0%, Mn:0.15%, the extrded material (φ 8.0mm, φ 5.25mm) of the magnesium base alloy that remaining part is made of Mg and impurity (the AZ31 material that is equivalent to the ASMT mark) with the % quality.Is the extrded material of φ 8.0mm to be less than or equal to 20% degree of finish with the section slip of about 160 ℃ temperature and per pass, be drawn to φ 5.25mm (to 160 ℃ warming velocity: about 10 ℃/sec, linear speed: 16m/sec), implement the heat treatment of 350 ℃ * 15min, remove the distortion when drawing, carry out the even tissue miniaturization of crystallization again.The φ 5.25mm that investigation obtains draws the tissue of material, and the result is that the average crystalline particle diameter is 7.5 μ m, and maximum crystal particle diameter is 10.2 μ m.Under same condition, made the drawing material (the average crystalline particle diameter is 6.8 μ m, and maximum crystal particle diameter is 9.8 μ m) of φ 1.66mm again.
Drawing material by above-mentioned φ 5.25mm that obtains and φ 1.66mm, and (the average crystalline particle diameter is 28 μ m not draw the extrded material of the φ 5.25mm of processing, maximum crystal particle diameter is 75 μ m), supply with to forging apparatus to grow the size wire rod with remaining unchanged, carry out the processing of screw head.
Head processing in this example is to use carrying out head to add that the forging apparatus of a plurality of drifts of the maintenance punch die that has the fixing metal line man-hour and forming screw head carries out.This forging apparatus also has: can cut into the shut-off means of sizing length and the conveyor system that cut wire is transported to the maintenance punch die to the long size wire rod of supplying with, it can be implemented continuously from the moulding that is cut to head of wire rod.
Have respectively in this example and can heat the heating equipment that keeps punch die and drift, can heat cut wire by keeping punch die and drift by this heating equipment.Fig. 1 is the summary construction diagram that keeps punch die and cut off the punch die part in the forging apparatus of this example of modal representation use.Keeping punch die 10 to be fixed on punch die keeps on the seat 11, this punch die keeps seat 11 to be provided with heater hole 11a, 12 of electric heating type cartridge heaters are inserted in the 11a of this heater hole, simultaneously, in order to adjust the temperature that punch die keeps seat 11, temperature transducer 13 is inserted in the hole of other setting similarly.This punch die keeps seat 11 to be fixed on the not shown forging apparatus body.Therefore, on keeping the face that contact with the forging apparatus body (among Fig. 1 about this three face behind face and the paper) of seat 11, punch die disposes thermal-protective material 14, to seek to keep punch die to keep a heating-up temperature of 11 and to improve the thermal efficiency and protective gear body.And in this example, except keeping punch die 10, also has the cut-out punch die 15 that in cutting off operation, keeps wire on the punch die maintenance seat 11.Therefore, heater 12 can be keeping punch die 10 and cut off punch die 15 these both sides and heat, in cutting off operation by adding thermal cut-out punch die 15, can be when wire rod being cut into the wire of sizing length by the heating of cutting off punch die 15 heated wire.The heating that meanwhile, can also keep punch die 10.
Fig. 2 is the summary construction diagram of drift part in the forging apparatus that uses of this example of modal representation.This routine structure is, has two drift 20A, 20B, carries out the preparation moulding of screw blank by drift 20A, obtains finishing the screw blank of head by drift 20B, and 20B is to use crosshead as drift.These drifts 20A, 20B, being maintained at drift keeps on the seat 21, this drift keeps seat 21 to be provided with heater hole 21a, 22 of electric heating type cartridge heaters are inserted in the 21a of this heater hole, simultaneously, in order to adjust the temperature that drift keeps seat 21, temperature transducer 23 is inserted in the hole of other setting similarly.This drift keeps seat 21 also to be fixed on the not shown forging apparatus body.Therefore, in order to seek to improve the thermal efficiency and to prevent that heat from flowing out to device body, keep disposing thermal-protective material 24 on the face that contacts with the forging apparatus body (face behind the paper among Fig. 2) in the seat 21 at drift.
Use the forging apparatus of said structure, carry out the moulding that is cut to head continuously from wire rod by following order.At first wire rod is inserted in the cutting off tool hole 15a of the cut-out punch die 15 that is heated by heater 12, use cutter (not shown) to cut off then, cut wire is transported to center hole 10a position by the maintenance punch die 10 of heater 12 heating by conveyor system (not shown), carries out head when being inserted into center hole 10a and process by drift 20A.Carry out the preparation moulding of screw blank by this operation, then carry out head and process, obtain the screw blank that head has been finished by drift 20B.
Use described forging apparatus according to described order, by the output that changes heater 12,22 heating-up temperature of each heater 12,22 is changed, make the temperature variation of wire, carry out head processing under all temps condition, whether the processing of investigation head may.This example has been made the screw blank that screw blank that M6 uses and M2 use.Its result is illustrated in table 1.In the table 1, zero expression can be carried out the head processing of 2 steps, and * expression cracks to wait can not carry out head processing, and ▲ expression can be carried out the head of 2 steps and processes, but the heating-up temperature height has problem on the point in processing component life-spans such as maintenance punch die and drift.Draw material and and the forging speed of extrded material all be about 120mm/sec.Head adds the temperature of wire in man-hour, carries out thermometric by contact thermometer.
[table 1]
| Machined material | The maximum crystal particle diameter of average crystalline particle diameter (M6 uses) | M6 | M2 | ||
| The temperature of wire (℃) | Can process | The temperature of wire (℃) | Can process | ||
| Draw material | 7.5μm 10.2μm | RT | × | RT | × |
| 105 | × | 107 | × | ||
| 152 | × | 154 | ○ | ||
| 182 | ○ | 180 | ○ | ||
| 243 | ○ | 240 | ○ | ||
| 266 | ▲ | 265 | ▲ | ||
| 298 | ▲ | 301 | ▲ | ||
| Extrded material | 28.0μm 75.0μm | RT | × | ||
| 108 | × | ||||
| 151 | × | ||||
| 199 | × | ||||
| 241 | × | ||||
| 270 | ▲ | ||||
| 299 | ▲ | ||||
Such use under the situation that draws material as shown in table 1, recognize that screw blank that M2 uses is during more than or equal to 140 ℃ in the temperature of wire, can carry out head and process.Even recognizing screw blank that the M6 of particle size uses is during more than or equal to 180 ℃ in the temperature of wire, also can carry out head processing.Recognize according to table 1, using under the situation that draws material, forge processing even the temperature of wire, also can be carried out head fully less than 250 ℃.Particularly in this example, the processing that forging speed is carried out with the commercial production levels of 120mm/sec, can carry out head processing out of questionly.Carried out the so big processing of degree of finish of crosshead in this example, in this case, even the temperature of wire, also can be carried out head processing fully less than 250 ℃.Also can carry out head processing to the temperature of wire when being heated to above 250 ℃, but consider the life-span of processing components such as keeping punch die and drift, then preferably heat processing less than 250 ℃.
Relative with this, the as shown in table 1 use when not drawing the extrded material of processing is if the temperature that does not make wire just can not be carried out head and process more than or equal to 250 ℃ heating.And the processing speed that can infer head processing is also slow than using the situation that draws material, and producibility is bad.
In this example, the heater 12 that uses punch die shown in Figure 1 to keep possessing on the seat 11 adds thermal cut-out punch die 15, is to utilize this heating that wire rod is heated the structure of cutting off again indirectly, but also can possesses the structure that wire rod is directly heated.For example also can be to possess electric drier, the structure that hot blast is directly blown away to wire rod.At this moment, by can make by the heating of cutting off punch die 15 with by the heating of hot blast wire rod rapider, stably fully heated, can more improve cuttability.When making the screw that surpasses the such particle size of M4, be effective particularly.
(testing routine 1-2)
Carried out same test to forming different magnesium base alloys.That is, use extrded material has been implemented to have carried out heat treated drawing material again after above-mentioned drawing is processed, use and above-mentioned same forging apparatus, carry out head processing (screw blank that screw blank that making M2 uses and M6 use) at various temperatures.What represent below is the composition of the magnesium base alloy of use in the test.
Contain Al:1.2%, Zn:0.4%, Mn:0.3%, the magnesium base alloy that remaining part is made of Mg and impurity (the AZ10 material that is equivalent to the ASMT mark) with the % quality
Contain Al:6.4%, Zn:1.0%, Mn:0.28%, the magnesium base alloy that remaining part is made of Mg and impurity (the AZ61 material that is equivalent to the ASMT mark) with the % quality
Contain Al:9.0%, Zn:0.7%, Mn:0.1%, the magnesium base alloy that remaining part is made of Mg and impurity (the AZ91 material that is equivalent to the ASMT mark) with the % quality
Contain Al:1.9%, Mn:0.45%, Si:1.0%, the magnesium base alloy that remaining part is made of Mg and impurity (the AS21 material that is equivalent to the ASMT mark) with the % quality
Contain Al:4.2%, Mn:0.50%, Si:1.1%, the magnesium base alloy that remaining part is made of Mg and impurity (the AS41 material that is equivalent to the ASMT mark) with the % quality
Contain Al:6.1%, Mn:0.44%, the magnesium base alloy that remaining part is made of Mg and impurity (the AM60 material that is equivalent to the ASMT mark) with the % quality
Contain Zn:5.5%, Zr:0.45%, the magnesium base alloy that remaining part is made of Mg and impurity (the ZK60 material that is equivalent to the ASMT mark) with the % quality
Like this, the screw blank that all test materials are used for M2 can both carry out head processing in that wire is heated under less than 250 ℃ condition more than or equal to 140 ℃.Particularly, also can carry out head processing by being heated to more than or equal to 180 ℃ for the such particle size of M6.
(testing routine 2-1)
The M2 with head that makes in test example 1 is carried out rolling finishing with screw blank and M6 respectively with screw blank.
The rolling finishing that this is routine is to use rolling device with flat die thread rolling plate to carry out.And this example has the heating equipment that can heat the flat die thread rolling plate, can be heated screw blank by the flat die thread rolling plate by this heating equipment.Fig. 3 is the summary construction diagram of flat die thread rolling plate portion in the rolling device that uses of this example of modal representation.The flat die thread rolling plate that this example is used slidable movable flat die thread rolling plate 30A and fixedly flat die thread rolling plate 30B relative configuration respectively, all is provided with heater hole 31 on arbitrary flat die thread rolling plate 30A, the 30B, and 32 of electric heating type cartridge heaters are inserted in this heater hole 31.Temperature transducer 33 similarly is inserted in the hole that fixedly flat die thread rolling plate 30B upward is provided with in addition in order to adjust temperature.These movable flat die thread rolling plate 30A and fixedly flat die thread rolling plate 30B be fixed on the not shown rolling device body.Therefore; in order to seek to improve the thermal efficiency and protective gear body; the face that contacts with the rolling device body on movable flat die thread rolling plate 30A and fixing flat die thread rolling plate 30B is (among Fig. 3; movable flat die thread rolling plate 30A is these three of in front of the left side, the paper and back; fixedly flat die thread rolling plate 30B is in front of the right side, the paper and this three face of back) on, thermal-protective material 34 disposed respectively.Though it is not shown, but the groove that the moulding thread profile is used on being formed with for the axial region at screw blank on the opposing side of each flat die thread rolling plate 30A, 30B, the axial region of screw blank is configured between this opposing side, carries out roll extrusion by movable flat die thread rolling plate 30A is slided.
This example is in order to prepare heating to screw blank, utilization be at the rolling device that screw blank is also possessed heating equipment on the slide rail that the flat die thread rolling plate shifts.Fig. 4 is the summary construction diagram of slide rail and flat die thread rolling plate portion in the rolling device that uses of this example of modal representation.Slide rail 40 is to be used for making screw blank 100 proper alignment that obtain at a forging process, and the parts that order shifts to flat die thread rolling plate side, and the axial region 101 of clamp screws blank 100.This slide rail 40 is fixed on the support unit 41.At movable flat die thread rolling plate 30A with fixedly between the flat die thread rolling plate 30B, possesses the bar 42 that shifts screw blank 100.This example has also disposed the temperature transducer 44 that can adjust temperature when the outside of this slide rail 40 has disposed electric heating type cartridge heater 43.
Use described rolling device, the output that makes heater 32 changes and changes the heating-up temperature of flat die thread rolling plate and make the temperature variation of screw blank, under all temps condition M2 that obtains in test example 1 is being carried out rolling finishing with screw blank and M6 with screw blank, can investigation carry out rolling finishing.Its result is illustrated in table 2.In the table 2, zero expression can be carried out rolling finishing, and △ represents to carry out rolling finishing, but generation microcrack, * expression crack to wait and can not carry out rolling finishing, ▲ represent to carry out rolling finishing, but the heating-up temperature height has problem on the point in processing component life-spans such as flat die thread rolling plate.
[table 2]
| Machined material | The heating-up temperature of flat die thread rolling plate (℃) | Can process | |
| M6 | M2 | ||
| Draw material | RT | × | × |
| 100 | △ | ○ | |
| 150 | ○ | ○ | |
| 200 | ○ | ○ | |
| 240 | ○ | ○ | |
| 260 | ▲ | ▲ | |
| 290 | ▲ | ▲ | |
| Extrded material | RT | × | |
| 100 | × | ||
| 150 | × | ||
| 200 | × | ||
| 240 | × | ||
| 260 | ▲ | ||
| 290 | ▲ | ||
Recognize as shown in table 2ly, under using, screw blank is heated, can carry out rolling finishing by the flat die thread rolling plate being heated to more than or equal to 100 ℃ by the situation that draws the screw blank that material constitutes.And recognize from table 2, even the temperature of flat die thread rolling plate is heated to less than 250 ℃, also can carry out rolling finishing fully.Particularly under the situation of the such particle size screw of M6, the temperature of flat die thread rolling plate is heated to more than or equal to 150 ℃ just also can carries out rolling finishing fully.When the temperature of flat die thread rolling plate being heated to, also rolling finishing be can carry out, but the life-span of processing components such as flat die thread rolling plate, the processing when then preferably heating considered less than 250 ℃ above 250 ℃.
The intensity of the M6 screw that investigation obtains, consequently the torsional fracture moment of torsion is 3.5～4.5Nm, good strength.
Relative therewith, as shown in table 2 is the flat die thread rolling plate not to be heated to more than or equal to 250 ℃ when using the screw blank that is made of extrded material do not draw processing, just can not carry out rolling finishing.
(testing routine 2-2)
Carry out same test to forming different magnesium base alloys.Promptly, use the flat die thread rolling plate that is heated to all temps to carry out rolling finishing for the screw blank of making among the routine 1-2 in test (M2 use use) with M6.Magnesium base alloy be to use with above-mentioned shown in the same material that is equivalent to AZ10 of composition, be equivalent to AZ61 material, be equivalent to AZ91 material, be equivalent to AS21 material, be equivalent to AS41 material, be equivalent to AM60 material, be equivalent to the material of ZK60.
The result of test is, all test portions all with the routine 2-1 of described test similarly, can carry out rolling finishing fully under less than 250 ℃ condition in that the flat die thread rolling plate is heated to more than or equal to 100 ℃.Even to the such particle size of M6, also with the routine 2-1 of described test similarly, just can carry out rolling finishing fully by being heated to more than or equal to 150 ℃.
(test example 3)
By carrying out the head processing of head and the rolling finishing of thread profile to drawing material, and the screw that obtains is heat-treated under all temps condition, estimate the tensile properties and the toughness that obtain screw with the same order of test example 1,2.Be to measure tensile strength as tensile properties in this test.As toughness is to carry out the head described in the JIS B1051 to hit test, and investigation has or not be full of cracks.This routine employed drawing material is to use thing with the same composition of the routine 1-1 of test (φ 5.25mm, average crystalline particle diameter 7.5 μ m, the maximum crystal particle diameter 10.2 μ m) of made under similarity condition.
This is drawn material under the condition same, implement head processing with testing routine 1-1.The screw blank of having implemented head processing is carried out rolling finishing under the condition (150 ℃ of heating-up temperatures) same with testing routine 2-1.
Test result is illustrated in table 3." forging temperature " is to utilize contact thermometer directly to measure the temperature of wire in the table 3." roll extrusion temperature " is the temperature by the temperature sensor measurement flat die thread rolling plate that has on the flat die thread rolling plate.Heat treatment all is to carry out 15 minutes for any temperature.
[table 3]
| Machined material | Forging temperature (℃) | The roll extrusion temperature (℃) | Annealing temperature (℃) | Tensile strength Mpa | Hit test result |
| Draw material | 182 | 150 | Do not have | 227 | Qualified (not having be full of cracks) |
| 100 | 235 | Qualified (not having be full of cracks) | |||
| 150 | 248 | Qualified (not having be full of cracks) | |||
| 200 | 240 | Qualified (not having be full of cracks) | |||
| 250 | 236 | Qualified (not having be full of cracks) | |||
| 300 | 230 | Qualified (not having be full of cracks) | |||
| 350 | 233 | Qualified (not having be full of cracks) | |||
| 400 | 227 | Qualified (not having be full of cracks) |
Recognize that such use as shown in table 3 draws material and carry out screw and add man-hour, not only heat less than 250 ℃ and also can fully carry out screw processing, and can obtain the high strength of tensile strength more than or equal to 220Mpa, and the screw of good-toughness.Particularly recognize at screw and process the back, more can seek to improve tensile strength by heat-treating.And recognize preferably 100～350 ℃ of heat treated temperature from table 3.
The manufacture method of magnesium-base alloy screw of the present invention is suitable for obtaining the good magnesium-base alloy screw of tensile properties most.Manufacture method particularly of the present invention, good on producibility because to add the processing temperature in man-hour lower carrying out screw, obtain the magnesium-base alloy screw of good strength well so can be applicable to producibility.The magnesium-base alloy screw that obtains can utilize in requiring high-intensity field.
Claims (20)
1, a kind of magnesium-base alloy screw is characterized in that, its tensile strength is more than or equal to 220Mpa.
2, magnesium-base alloy screw as claimed in claim 1 is characterized in that, magnesium base alloy contains the Al of 0.1～12% quality.
3, magnesium-base alloy screw as claimed in claim 2 is characterized in that, it contains with the % quality is select from Mn:0.1～2.0%, Zn:0.1～5.0%, Si:0.1～5.0% a kind of or greater than a kind of.
4, magnesium-base alloy screw as claimed in claim 1 is characterized in that, magnesium base alloy contains with the Zn:0.1 of % quality～10%, Zr:0.1～2.0%.
5, magnesium-base alloy screw as claimed in claim 1 is characterized in that, magnesium base alloy contains the rare earth elements that is less than or equal to 5.0% quality.
6, a kind of manufacture method of magnesium-base alloy screw is characterized in that, it possesses:
Forging process, it carries out down by drawing the head processing of forming screw head on the wire that is made of magnesium base alloy that processing obtains, to make screw blank warm;
Rolling step, it is in warm rolling finishing of carrying out down moulding thread profile on described screw blank, making screw,
Head processing in described forging process is to use the drift of the maintenance punch die of fixing described wire and forming screw head to carry out,
In described maintenance punch die of heating and drift, keeping punch die to be heated to and being less than or equal to 250 ℃, come so described wire is heated to more than or equal to 140 ℃ and less than 250 ℃ at least more than or equal to 140 ℃.
7, the manufacture method of magnesium-base alloy screw as claimed in claim 6 is characterized in that, maintenance punch die and drift are fixed on the punch die with the heating equipment that can heat respectively and keep seat and drift to keep on the seat, and heat by described heating equipment,
On at least a portion of described maintenance seat periphery, have thermal-protective material, keep the heated condition that keeps punch die and drift by this thermal-protective material.
8, the manufacture method of magnesium-base alloy screw as claimed in claim 6 is characterized in that, its following operation is carried out continuously, that is:
Supply with operation, it is supplied with to shut-off means by the wire rod that is made of magnesium base alloy that described drawing processing obtains;
Cut off operation, it cuts into the certain-length size to wires supplied by shut-off means and obtains machined material, i.e. wire;
Transport operation, its cut wire transports to forging apparatus;
Forging process, it is transporting moulding head on the wire that comes.
9, the manufacture method of magnesium-base alloy screw as claimed in claim 8 is characterized in that,
Possess the cut-out punch die that keeps wire on the shut-off means,
The maintenance punch die is fixed on the punch die with the heating equipment that can heat and keeps on the seat, and heats by this heating equipment,
Described cut-out punch die is fixed on the punch die that keeps punch die and keeps on the seat
Described cut-out operation, it keeps wire by described cut-out punch die, keeps the heating equipment of seat to add thermal cut-out punch die and heated wire by punch die.
10, the manufacture method of magnesium-base alloy screw as claimed in claim 9 is characterized in that,
It also possesses the wire heating equipment of direct heated wire,
On the basis of the heating of cutting off punch die, come heated wire by described wire heating equipment again, and cut off operation.
11, the manufacture method of magnesium-base alloy screw as claimed in claim 6 is characterized in that, the processing speed of head processing is more than or equal to 100mm/sec.
12, the manufacture method of magnesium-base alloy screw as claimed in claim 6 is characterized in that, rolling finishing is to use the flat die thread rolling plate to carry out,
Described flat die thread rolling plate is heated to more than or equal to 100 ℃ carries out rolling finishing less than 250 ℃.
13, the manufacture method of magnesium-base alloy screw as claimed in claim 12, it is characterized in that, the flat die thread rolling plate possesses the heating equipment that can heat the flat die thread rolling plate, heat by this heating equipment, and possess the thermal-protective material that flat die thread rolling plate periphery is surrounded, utilize this thermal-protective material to keep the heated condition of flat die thread rolling plate.
14, the manufacture method of magnesium-base alloy screw as claimed in claim 12 is characterized in that, its transfer device that also screw blank that is obtained by a forging process is shifted to the flat die thread rolling plate is heated to more than or equal to 100 ℃ and shifts less than 250 ℃.
15, the manufacture method of magnesium-base alloy screw as claimed in claim 6 is characterized in that, it also possesses heat treatment step, and it implements more than or equal to 100 ℃ heat treatment less than 350 ℃ to the screw that has carried out rolling finishing.
As the manufacture method of each described magnesium-base alloy screw of claim 6～15, it is characterized in that 16, the average crystalline particle diameter of magnesium base alloy is less than or equal to 10 μ m, and maximum crystal particle diameter is less than or equal to 15 μ m.
As the manufacture method of each described magnesium-base alloy screw of claim 6～16, it is characterized in that 17, magnesium base alloy contains the Al of 0.1～12% quality.
18, the manufacture method of magnesium-base alloy screw as claimed in claim 17 is characterized in that, it contains with the % quality is select from Mn:0.1～2.0%, Zn:0.1～5.0%, Si:0.1～5.0% a kind of or greater than a kind of.
As the manufacture method of each described magnesium-base alloy screw of claim 6～16, it is characterized in that 19, magnesium base alloy contains with the Zn:0.1 of % quality～10%, Zr:0.1～2.0%.
As the manufacture method of each described magnesium-base alloy screw of claim 6～16, it is characterized in that 20, magnesium base alloy contains the rare earth elements that is less than or equal to 5.0% quality.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP175286/2003 | 2003-06-19 | ||
| JP2003175286 | 2003-06-19 | ||
| JP275005/2003 | 2003-07-15 | ||
| JP001071/2004 | 2004-01-06 |
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| CN100552241C CN100552241C (en) | 2009-10-21 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101767169B (en) * | 2010-01-12 | 2012-03-07 | 洪国珍 | Manufacturing method of magnesium screw and magnesium screw component thereof |
| CN103028685A (en) * | 2012-12-04 | 2013-04-10 | 安徽六方重联机械股份有限公司 | Processing method for high-class bolt |
| CN107955896A (en) * | 2017-11-29 | 2018-04-24 | 宁波科达电子有限公司 | A kind of cabinet |
| CN110306088A (en) * | 2018-08-17 | 2019-10-08 | 西特尼斯Ag | Biodegradable wire rod implantation material |
| CN110773820A (en) * | 2019-11-12 | 2020-02-11 | 齐齐哈尔大学 | Method for extrusion forming of magnesium alloy internal thread under assistance of induction heating |
| CN111801435A (en) * | 2018-07-09 | 2020-10-20 | 株式会社日本医疗机器技研 | Magnesium alloy |
| US11248282B2 (en) | 2017-01-10 | 2022-02-15 | Fuji Light Metal Co., Ltd. | Magnesium alloy |
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| CN111607728A (en) * | 2020-05-21 | 2020-09-01 | 东北大学 | Low-cost wrought magnesium alloy reinforced by light rare earth elements Ce and Sm and preparation method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767169B (en) * | 2010-01-12 | 2012-03-07 | 洪国珍 | Manufacturing method of magnesium screw and magnesium screw component thereof |
| CN103028685A (en) * | 2012-12-04 | 2013-04-10 | 安徽六方重联机械股份有限公司 | Processing method for high-class bolt |
| CN103028685B (en) * | 2012-12-04 | 2016-05-04 | 安徽六方重联机械股份有限公司 | The processing method of high-grade bolt |
| US11248282B2 (en) | 2017-01-10 | 2022-02-15 | Fuji Light Metal Co., Ltd. | Magnesium alloy |
| CN107955896A (en) * | 2017-11-29 | 2018-04-24 | 宁波科达电子有限公司 | A kind of cabinet |
| CN111801435A (en) * | 2018-07-09 | 2020-10-20 | 株式会社日本医疗机器技研 | Magnesium alloy |
| US11685975B2 (en) | 2018-07-09 | 2023-06-27 | Japan Medical Device Technology Co., Ltd. | Magnesium alloy |
| CN110306088A (en) * | 2018-08-17 | 2019-10-08 | 西特尼斯Ag | Biodegradable wire rod implantation material |
| CN110773820A (en) * | 2019-11-12 | 2020-02-11 | 齐齐哈尔大学 | Method for extrusion forming of magnesium alloy internal thread under assistance of induction heating |
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| CN100552241C (en) | 2009-10-21 |
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