Two, background technology
Polystyrene is one of general-purpose plastics, is widely used in all trades and professions as universal thermoplastic engineering plastic.But its fragility is big, becomes high impact polystyrene after the blend of adding rubber elastomer and can significantly improve its impelling strength, but but reduced the rigidity and the intensity of material significantly.How little amplitude reduces rigidity and intensity when increasing its impelling strength, also reduces material cost simultaneously, is the focus of polystyrene blend study on the modification.
Under the background of petroleum price rise, the petroleum chemicals spurt in prices, and plastics can not at will be appreciated by market clout, make plastic working enterprise be absorbed in the very condition of difficulty.How to face plastic raw materials and appreciate, the strength of science and technology is sought by many units, relies on modifying plastics to solve, in being to use filling master batch.
Be used for the filling-modified masterbatch production technology of polyolefine, existing many both at home and abroad patent documentation reports, apply extremely extensive, and receive remarkable economic efficiency and social benefit, for saving petroleum resources, satisfy the different performance requirement, improve the performance of plastics and increase kind and made major contribution.Because the singularity of the The Nomenclature Composition and Structure of Complexes of high impact polystyrene resin, different with polyolefin resin, bigger with inorganic powder filling-modified difficulty, practical application is more rare.
Three, summary of the invention
The objective of the invention is to solve the deficiency of high impact polystyrene plastics on modulus, further improve the heat-drawn wire of high impact polystyrene goods, and reduce cost, thereby provide a kind of cheap high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material.
The present invention is achieved in that
The preparation method of high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material is characterized in that comprising the preparation technology of weighting agent, functional aid, vector resin, weighting agent surface treatment method, filling master batch.Weighting agent content is 70~83wt%, vector resin 5~20wt%, functional aid 5~21wt% in the filling master batch.
Described weighting agent is one or both and the two or more mixture in talcum powder, lime carbonate, wollastonite powder, mica powder, kaolin, brucite powder, wilkinite, diatomite, the pumice sand.
Described vector resin is one or both and the two or more mixture in polystyrene, polyethylene, polypropylene, acrylonitritrile-styrene resin, butadiene-styrene copolymer, acrylonitrile-butadiene-styrene copolymer, the terpolymer EP rubber.
Described functional aid (1) coupling agent: one or both in silane coupling agent, titanate coupling agent, aluminate coupling agent, rare-earth coupling agent, the aluminium titanium composite coupler and two or more mixtures; (2) lubrication dispersing agent: one or both in paraffin, polyethylene wax, oxidized polyethlene wax, Poly Propylene Wax, lipid acid, soap, fatty amide, the fatty acid ester and two or more mixtures.(3) properties-correcting agent: one or both in atactic copolymerized polypropene, styrene-butadiene-styrene multipolymer, ethylene-octene copolymer elastomerics, the terpolymer EP rubber and two or more mixtures.The total content of functional aid is 5~21wt% in the masterbatch, and wherein coupling agent is that 1~3wt%, lubrication dispersing agent are that 2~8wt%, properties-correcting agent are 2~10wt%.
Described preparation method is made of following steps: (1) carries out coating the first time processing by high-speed stirring to the weighting agent surface with lubrication dispersing agent and coupling agent earlier in high-speed mixer; (2) use properties-correcting agent in high-speed mixer under 100~120 degrees centigrade of high-speed stirring conditions again, weighting agent is carried out coating the second time handle; (3) with vector resin weighting agent is coated processing for the third time at last; (4) compound is joined in the parallel dual-screw tablets press through plasticizing, granulation, fervent, the air-cooled high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material of making.
The present invention adopts multilayer to coat the activation treatment technology to the inorganic powder particle, make the inorganic powder particle surface form one deck and can produce strong bonding force with inorganic particulate, again can with the elastica that combines with valence bond or strong Van der Waals force between the vector resin, have only the multilayer coating technology just can have this effect.Multilayer coated inorganic particle can be distributed in the matrix resin equably, does the time spent when material is subjected to external force, and elastica can play the effect of buffering and dispersive stress, thereby improves the toughness and the shock resistance of goods.
The used weighting agent of the present invention is one or both and the two or more mixture in talcum powder, lime carbonate, wollastonite powder, mica powder, kaolin, brucite powder, wilkinite, diatomite, the pumice sand.Select the big weighting agent of length-to-diameter ratio effective, more effective with two or more powder mix than single powder.
Functional aid is the key of the high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material performance of influence wood invention production.The effect of coupling agent is directly to form thin film on the weighting agent surface with chemistry or physical force, increases avidity.The effect of properties-correcting agent is to make that the form with elastic interface is combined into one securely between weighting agent and the vector resin.The effect of lubrication dispersing agent can also impel masterbatch to be evenly dispersed in the matrix resin with high impact polystyrene resin melt blending the time except that guarantee that weighting agent better disperses in vector resin.
The used coupling agent of the present invention is: one or both in silane coupling agent, titanate coupling agent, aluminate coupling agent, rare-earth coupling agent, the aluminium titanium composite coupler and two or more mixtures.Consumption is 1~3wt% of masterbatch quality, different coupling agents or different amounts effect difference.Two kinds and two or more mixture are more effective than single coupling agent.Properties-correcting agent is: one or both in atactic copolymerized polypropene, styrene-butadiene-styrene multipolymer, ethylene-octene copolymer elastomerics, the terpolymer EP rubber and two or more mixtures, consumption is 2~10wt% of masterbatch quality, uses the effect of atactic copolymerized polypropene and terpolymer EP rubber to get well.The lubricating type dispersion agent has: one or both in paraffin, polyethylene wax, oxidized polyethlene wax, Poly Propylene Wax, lipid acid, soap, fatty amide, the fatty acid ester and two or more mixtures.Consumption is 2~8wt% of masterbatch quality.
Different with preparation polyolefine filler parent granule, the high impact polystyrene resin is not an one-component, but is formed by two kinds of absolutely different component blend of performance.In order to make masterbatch homodisperse in the high impact polystyrene resin, and form single homogeneous system with it, the selection of masterbatch vector resin is one of core technology of the present invention.Vector resin should and coating after filler particles between form strong bonding force, have preferably consistency with the high impact polystyrene resin again and vector resin itself also will have good mobility, dispersiveness and workability.Single or unmodified a certain resin is difficult to satisfy simultaneously above-mentioned many performance requriementss, must adopt the mixture of modified resin or several different performance resins, utilize between them performance complement or mutual synergy to satisfy the vector resin performance requriements.Used carrier resin of the present invention has: one or both in polystyrene, polyethylene, polypropylene, acrylonitritrile-styrene resin, butadiene-styrene copolymer, acrylonitrile-butadiene-styrene copolymer, the terpolymer EP rubber and two or more mixture, the content of vector resin is 5~20wt% in the masterbatch.
The production technique of high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material of the present invention is mainly two portions, and promptly the surperficial multilayer of weighting agent coats and handles and double-screw extruding pelletizing machine extruding pelletization.In high-speed mixer, processing is carried out coating the first time in the weighting agent surface with lubrication dispersing agent and coupling agent earlier by high-speed stirring; Use properties-correcting agent in high-speed mixer under 100~120 degrees centigrade of high-speed stirring conditions again, weighting agent is carried out coating the second time handle; With vector resin weighting agent is coated processing for the third time at last; Then compound is joined in the parallel dual-screw tablets press through plasticizing, granulation, fervent, the air-cooled high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material of making.
The high impacting strength polyphenylethylene rigidity-encreasing flexible filling mother material that the present invention produced can be given the high impact polystyrene goods and increase outside the just toughness reinforcing function, can also obviously reduce raw materials cost, enhances productivity, and has favorable economic benefit and social benefit.