CN1793029A - Barium phthalate base ceramic capacity medium and preparation process thereof - Google Patents

Abstract

The invention discloses a barium titanate based ceramic capacitor medium. Considering the weight of BaTiO<SUB>3</SUB> is 1, adding 0.5-2% Nb<SUB>2</SUB>O<SUB>5</SUB>, 6-8% MgO, 3-5% Gd<SUB>2</SUB>O<SUB>3</SUB>, 0.02-0.1% MnCO<SUB>3</SUB>, 0.2-2% Ag<SUB>2</SUB>O and 4-6% glass powder. The process includes the following steps: mixing the material, taking ball milling, drying, taking part of the material to take second ball milling, drying, graining, pressing into disc shape green compact, sintering in 1125-1135 degree centigrade, keeping temperature for 3-5 hours. The ceramic capacitors have the features of low power consumption, and high temperature stability, and ultra large capacity.

Description

Barium Titanate-Based Dielectric Ceramic Capacitors And Their Preparation Methods

Technical field

The present invention relates to a kind of ceramic composition, specially referring to a kind of is the ceramic capacitor dielectric and preparation method thereof of base with the barium titanate.

Background technology

In order to satisfy ceramic condenser miniaturization, high performance requirement, improve the specific inductivity of ceramic dielectic as much as possible, but also will satisfy the requirement of material job stability simultaneously.For making the high-permitivity ceramics electrical condenser, select the material of X7R series usually for use.The concrete implication of X7R is: X represents the low temperature limit-55 ℃ of operation temperature area, 7 represent high temperature limit+125 ℃ of operation temperature area, and the velocity of variation of the electrical capacity of R representative all temperature spots (55 ℃～+ 125 ℃ scope in) in operation temperature area during with respect to 25 ℃ of room temperatures be less than or equal to ± and 15%.The stupalith that is suitable for the X7R performance requriements, first-elected ferroelectric bulk ceramic medium, it forms general all with BaTiO ₃For carrying out doping vario-property in the basis, improving specific inductivity, and reach the requirement of X7R.BaTiO ₃-Nb ₂O ₅-MgO-M ₂O ₃System is at BaTiO ₃Middle doping Nb ₂O ₅, MgO and an amount of rare earth oxide M ₂O ₃(M is a rare earth element, as La, Sm, Nd, Pr, Gd etc.), through the ceramic dielectic of modification, its DIELECTRIC CONSTANT can reach more than 4400, temperature coefficient of capacitance | C/C _{25 ℃}|≤± 15%, loss tg δ≤0.015.But the specific inductivity of existing barium titanate based ceramic medium is not more than 5000 usually, and the sintering temperature of porcelain is higher than 1150 ℃ mostly, can further reduce sintering temperature though add glass in it is formed, and often causes the increase of loss.

Summary of the invention

Technical problem to be solved by this invention is at BaTiO ₃-Nb ₂O ₅-MgO-M ₂O ₃Further it is carried out modification on the basis that system's pottery is formed, the ceramic capacitor dielectric that a kind of sintering temperature is lower, specific inductivity is higher is provided.

For achieving the above object, the present invention takes following technical proposals to be achieved:

A kind of barium phthalate base ceramic capacity medium, it presses BaTiO ₃Weight be 1, add the composition of following weight percentage ratio: 0.5～2% Nb ₂O ₅, 6～8% MgO, 3～5% Gd ₂O ₃, 0.02～0.1% MnCO ₃, 0.2～2% Ag ₂O, 4～6% glass powder are formed.Described glass powder is by the composition of following weight per-cent: 25～35% Bi ₂O ₃, 15～25% Pb ₃O ₄, 30～40% ZnO, 10～20% H ₃BO ₃Form.

The preparation method of above-mentioned barium phthalate base ceramic capacity medium, it is undertaken by following step:

(1) by weight percentage, will form Bi ₂O ₃25～35%, Pb ₃O ₄15～25%, ZnO 30～40%, H ₃BO ₃10～20% thorough mixing, melt quenching, levigate, sieve, promptly make glass powder;

(2) the initial feed barium titanate is carried out pre-burning and handle, press BaTiO ₃Weight be 1, add the component of following weight percentage ratio: 0.5～2% Nb ₂O ₅, 6～8% MgO, 3～5% Gd ₂O ₃, 0.02～0.1% MnCO ₃, 0.2～2% Ag ₂O, 4～6% glass powder batching, institute joins raw material and mixes the back ball milling with deionized water at least 4 hours, and a part of expect to carry out secondary ball milling, oven dry are taken out in the oven dry back;

(3) material of secondary ball milling, oven dry is sneaked in the material of ball milling, oven dry, add weight percent and be the granulation of sieving of 5%～7% binding agent, under 4～6Mpa pressure, be pressed into the disc green compact then, at last in electric furnace through 3～4 hours to 500～600 ℃ binder removals at least 0.5 hour, be heated to 1125-1135 ℃ through 3～4 hours again and burn till, be incubated 3～5 hours and promptly make ceramic capacitor dielectric.

The present invention is at BaTiO ₃-Nb ₂O ₅-MgO-M ₂O ₃Be to wherein adding component 0.2～2wt%Ag on the ceramic basis of forming ₂O can increase the specific inductivity of porcelain effectively, cooperates the MnCO that adds 0.02～0.1wt% ₃Can significantly improve the high temperature rate of change of capacitance of porcelain, and make porcelain have higher dielectric constant.Ceramic capacitor dielectric sintering temperature of the present invention low (1125 ℃～1135 ℃), and have large vol (ε 〉=8000), high-temperature stability (Δ C/C _{25 ℃}≤ ± 15%) low-loss, (tg δ≤1.5%), electricalresistivity v 〉=10 ¹¹The premium properties of Ω cm has wide application development prospect.In addition, preparation technology of the present invention is simple, pollution-free and can use the electrode slurry of 30%Pd-70%Ag, and electrode and dielectric material are burnt till simultaneously becomes possibility, thereby can further reduce product cost.

Embodiment

Embodiment 1

(1) the first composition of pressing table 1 is through thorough mixing, melt quenching, levigate, mistake 6000 holes/cm ²Sub-sieve makes glass powder a, b, c,

(2) get the BaTiO that pre-burning is handled ₃100g adds Nb ₂O ₅0.5g, MgO 8g, Gd ₂O ₃5g, MnCO ₃0.02g, Ag ₂O 0.2g, glass powder a 6g batching, it forms code name is A, and institute joins raw material and mixes the back ball milling with deionized water 4 hours, and in 120 ℃ of oven dry, the material that takes out 1/2 weight carries out secondary ball milling, oven dry; The same ball milling of the processing condition of secondary ball milling, oven dry, oven dry.

The composition weight g of table 1 glass powder

Form code name	Bi 2O 3	Pb 3O 4	ZnO	H 3BO 3	Add up to
						a	25	25	30	20	100
b	35	15	40	10	100
						c	30	20	35	15	100

(3) material of secondary ball milling, oven dry is sneaked in the material of ball milling, oven dry, add 7g paraffin, cross 1000 holes/cm then ²The sub-sieve granulation, the granulation powder is pressed into three groups totally 9 on the disk green compact of Ф 20mm * 1～1.5mm respectively under 4Mpa, 5Mpa and 6Mpa pressure, at last in electric furnace through 3.5 hours to 550 ℃ de-waxings 0.5 hour, be heated to 1125-1135 ℃ through 3.5 hours again and burn till, be incubated 3～5 hours and promptly make ceramic capacitor dielectric.To burn till the upper and lower surface-coated silver of sample slurry, after 820 ℃ of burning infiltrations prepare electrode, carry out every dielectric properties test.

Embodiment 2

Get the BaTiO that pre-burning is handled ₃100g adds Nb ₂O ₅2g, MgO 6g, Gd ₂O ₃3g, MnCO ₃0.1g, Ag ₂O 0.75g, glass powder b 4g batching, it forms code name is B, the raw material ball milling was joined 5 hours by institute, add 6g paraffin during granulation, the disk green compact that are pressed into through 3 hours to 600 ℃ de-waxings 0.5 hour, were heated to 1125～1135 ℃ through 4 hours again and burn till in electric furnace, and other processing step is with embodiment 1; To burn till the upper and lower surface-coated silver of sample slurry, after 840 ℃ of burning infiltrations prepare electrode, carry out every dielectric properties test.

Embodiment 3

Get the BaTiO that pre-burning is handled ₃100g adds Nb ₂O ₅1.25g, MgO 7g, Gd ₂O ₃4g, MnCO ₃0.06g, Ag ₂O 2g glass powder c 6g batching, it forms code name is C, the raw material ball milling was joined 5 hours by institute, the material that 1/3 weight is taken out in the oven dry back carries out secondary ball milling, oven dry, add 5g paraffin during granulation, the disk green compact that are pressed into through 4 hours to 500 ℃ de-waxings 1 hour, were heated to 1125～1135 ℃ through 3 hours again and burn till in electric furnace; Other processing step is with embodiment 1; To burn till the upper and lower surface-coated silver of sample slurry, after 800 ℃ of burning infiltrations prepare electrode, carry out every dielectric properties test.

The foregoing description prescription is formed A, B, C in burning till step, can respectively get three on the dry-pressing green compact of one group of different ingredients, by 9 is one group, respectively at 1125 ℃, 1130 ℃, 1135 ℃ burn till and be incubated respectively 5 hours simultaneously, 4 hours, 3 hours, make 27 samples of three groups of different ingredients and firing temperature at last, therefrom 9 good samples of sintering of sort out are surveyed its dielectric properties, the results are shown in table 2.

Max in the table 2 | Δ C/C _{25 ℃}| (%) Zhi warm area scope is-55 ℃～+ 125 ℃.

The test result of table 2 ceramic capacitor dielectric sample of the present invention

Form code name	Firing temperature ℃	Soaking time (hour)	The sample dielectric properties
						ε	tanδ	Max|ΔC/C 25℃|(％)
			A	1125	5				8740	0.006	13
1130	4	8656				0.006	13.6
				1135	3			8632	0.005	13.8
B	1125	5				8574	0.010				8
			1130	4	8412			0.010	9.4
	1135	3				8313	0.011			10.1
			C	1125	5			8906	0.012		12.1
1130	4	8879				0.011	13.7
				1135	3			8796	0.011	13.9

Claims (4)

1. a barium phthalate base ceramic capacity medium is characterized in that it presses BaTiO ₃Weight be 1, add the composition of following weight percentage ratio: 0.5～2% Nb ₂O ₅, 6～8% MgO, 3～5% Gd ₂O ₃, 0.02～0.1% MnCO ₃, 0.2～2% Ag ₂O, 4～6% glass powder are formed.

2. barium phthalate base ceramic capacity medium according to claim 1 is characterized in that, described glass powder is by the composition of following weight per-cent: 25～35% Bi ₂O ₃, 15～25% Pb ₃O ₄, 30～40% ZnO, 10～20% H ₃BO ₃Form.

3. the preparation method of a barium phthalate base ceramic capacity medium is characterized in that, it is undertaken by following step:

(1) by weight percentage, will form Bi ₂O ₃25～35%, Pb ₃O ₄15～25%, ZnO 30～40%, H ₃BO ₃10～20% thorough mixing, melt quenching, levigate, sieve, promptly make glass powder;

(2) the initial feed barium titanate is carried out pre-burning and handle, press BaTiO ₃Weight be 1, add the component of following weight percentage ratio: 0.5～2% Nb ₂O ₅, 6～8% MgO, 3～5% Gd ₂O ₃, 0.02～0.1% MnCO ₃, 0.2～2% Ag ₂O, 4～6% glass powder batching, institute joins raw material and mixes the back ball milling with deionized water at least 4 hours, and a part of expect to carry out secondary ball milling, oven dry are taken out in the oven dry back:

(3) material of secondary ball milling, oven dry is sneaked in the material of ball milling, oven dry, add weight percent and be the granulation of sieving of 5%～7% binding agent, under 4～6Mpa pressure, be pressed into the disc green compact then, at last in electric furnace through 3～4 hours to 500～600 ℃ binder removals at least 0.5 hour, be heated to 1125-1135 ℃ through 3～4 hours again and burn till, be incubated 3～5 hours and promptly make ceramic capacitor dielectric.

4. the preparation method of barium phthalate base ceramic capacity medium according to claim 3 is characterized in that, the taking-up part material described in the step (2) is that the material that takes out 1/3～1/2 weight carries out secondary ball milling, oven dry.