CN1792690A - Air brake controlling method electric automobile and controlling system thereof - Google Patents

Air brake controlling method electric automobile and controlling system thereof Download PDF

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Publication number
CN1792690A
CN1792690A CN 200510136642 CN200510136642A CN1792690A CN 1792690 A CN1792690 A CN 1792690A CN 200510136642 CN200510136642 CN 200510136642 CN 200510136642 A CN200510136642 A CN 200510136642A CN 1792690 A CN1792690 A CN 1792690A
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pressure
air compressor
air
relay
valve
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CN 200510136642
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CN100384669C (en
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席力克
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CSR Zhuzou Institute Co Ltd
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ZHUZHOU INST OF POWER LOCOMOTIVE CHINA NANCHE GROUP
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  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

An air brake controlling method and system for electric car is disclosed. An air compressor starting/stopping control system is arranged in the air brake control system for making the air compressor work in preset pressure range. When the air compressor is stopped, the electromagnetic valve and pneumatic direction valve are used to unload the energy supply loop and discharge pollutant, ensuring that the air compressor is started in idle state.

Description

A kind of electronlmobil air brake control method and control system
Technical field
The present invention relates to a kind of brake control method of automobile, be meant a kind of brake control method of electronlmobil especially; The invention still further relates to a kind of braking control system of automobile, refer in particular to a kind of braking control system of electronlmobil.Be mainly used in the air brake of electronlmobil, also can be used for the air brake of other vehicle.
Background technology
Brake device for car is the important system that ensures the automotive safety operation, and the quality of brake device for car will directly have influence on the safety performance of automobile.The braking of tradition internal combustion automobile mainly contains two kinds of air brake and hydraulic brakings.Wherein, air brake drives air compressor system by automotive engine and finishes, and air compressor is by the driving engine direct drive, and mechanical type off-load and exhaust system are adopted in running when air compressor is long.
General Large Electric automobile all is to adopt air brake equipment, and as pressure gas source, the pressure switch of the engineering compressor of employing is as the starting control element of automobile air compressor with the engineering air compressor, and pressure is non-adjustable.And employing electric-controlled type off-load and exhaust system.
The traditional electric automobile brake mode remains in some potential safety hazards, especially when electric-control system breaks down, following consequence will occur, thereby greatly threatens vehicle safe driving.
1, electron steering is mostly adopted in traditional electric automobile air brake, if electronic control device wears out, is subjected to faults such as high voltage circuit interference and contact sintering, causing air compressor to move continuously causes line pressure too high, cause motor overload and burn and pipeline and component wear, and amount of battery consumption increases.
2, traditional electric automobile air brake mostly is that the air compressor band carries startup, will increase starting current like this, is easy to cause burn-down of electric motor.
Therefore further to the automobile air brake system, especially the electronlmobil Pneumatic brake systems is improved, and is necessary to improve the automotive safety reliability.
Summary of the invention
The present invention is intended to overcome the deficiency of existing automobile air brake system, and a kind of safe and reliable new automobile air brake control method is provided.
Another object of the present invention is according to above-mentioned air brake method, proposes a kind of new automobile air braking control system, and this braking control system has safe reliability height, characteristic of low energy consumption.
First purpose of the present invention is achieved through the following technical solutions: in the automobile air brake system, one air compressor is set plays/stop control system, play/stop control system by air compressor and realize air compressor in the working pressure range of setting, the work of intermittence ground; And utilize electromagnetic valve and gas control direction valve to realize when air compressor quits work,, guarantee that air compressor starts under light condition for carrying out off-load, blowdown in the energy supply loop.Control system can be to utilize pressure regulating valve and pressure relay to come/stopped air compressor, when air pressure is higher than the setting pressure upper limit (0.8-1MPa), the pressure relay conducting is opened and made to pressure regulating valve, pressure relay forces the relay adhesive, thereby make the air compressor dead electricity, thereby stop the work of air compressor; When cylinder air pressure was lower than setting pressure lower limit (0.45-0.65MPa), pressure regulating valve cut out, and made the off-load of pressure regulating valve air gate, so that pressure relay disconnects, and relay also disconnects thereupon, thus starting air compressor.Can adjust the control presssure upper and lower bound value that sets arbitrarily by adjusting pressure regulating valve; When air compressor quits work, carry out off-load, blowdown by electromagnetic valve and gas control direction valve realization energy supply loop, guarantee that air compressor starts under light condition, in time dirt is got rid of simultaneously, to guarantee brake safe.
Another object of the present invention is achieved through the following technical solutions: in automobile air brake system air loop, the serial/parallel brake-air compressor by pressure regulating valve, pressure relay, electromagnetic valve and the combination of gas control direction valve that connects plays/stops control system, the air pressure that is used to guarantee to brake air reservoir is in the working pressure range of setting, the work of intermittence ground, and guarantee that the air brake air compressor starts under light condition.Wherein pressure regulating valve and pressure relay are installed between the braking gas circuit pipeline, the air pressure that is used for the control air compressor, and play/stop air compressor according to the range of pressure that sets, adjust pressure regulating valve and can adjust the control presssure upper and lower bound value that sets arbitrarily; Electromagnetic valve and the combination of gas control direction valve are installed in the braking gas circuit pipeline side by side, are used for when air compressor quits work, and off-load, blowdown are carried out in the energy supply loop, guarantee that air compressor starts under light condition.
The characteristics of this automobile air braking control system are to utilize automatically controlled and air control element, realize the discontinuous operation of air compressor, thereby energy savings greatly reduces consumption of power; Simultaneously, owing to adopted the gas control direction valve in parallel with electromagnetic valve, carry out automatic deloading, the blowdown of air compressor when quitting work, the assurance air compressor starts under light condition; Make whole brake system greatly increase the safety of braking.Have reliable in action, outstanding effect characteristics.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Among the figure:
Brake cylinder before the 1-brake pedal, 2-, 3-pressure regulating valve, 4-control system, 5-pressure relay, the 6-relay, 7-electromagnetic valve, 8-gas control direction valve, 9-air compressor, brake cylinder behind the 10-, 11-air feed main line, 12-check valve, 13-energy supply main line, 14-dryer.
The specific embodiment
Accompanying drawing has provided a specific embodiment of the present invention, and the invention will be further described below in conjunction with the drawings and specific embodiments.
By accompanying drawing 1 as can be seen, the present invention is the Pneumatic brake systems of automobile, comprise brake pedal 1, preceding brake cylinder 2, air compressor 9, back brake cylinder 10 and air feed main line 11, its characteristics are: in the automobile air brake system, one air compressor is set plays/stop control system 4, play/stop control system 4 by air compressor and realize air compressor 9 in the working pressure range of setting, the work of intermittence.Control system 4 is to be combined by pressure regulating valve 3, pressure relay 5, relay 6, electromagnetic valve 7 gentle control direction valves 8, and utilize pressure regulating valve 3 and pressure relay 5 rise/to stop air compressor, when air pressure is higher than setting pressure (0.8-1MPa), pressure relay 5 conductings are opened and made to pressure regulating valve 3, at the pressure relay 5 other relays 6 that are provided with, pressure relay 5 forces relay 6 adhesives, thereby makes air compressor 9 dead electricity and quit work; When cylinder air pressure is lower than setting pressure lower limit (0.45-0.65MPa), pressure regulating valve 3 cuts out, make pressure regulating valve 3 air gate off-loads, so that pressure relay 5 disconnects, and relay 6 also disconnects, thereby starting air compressor 9 is adjusted pressure regulating valve and can be adjusted the control presssure upper and lower bound value that sets arbitrarily.And on energy supply major loop 13, be parallel with electromagnetic valve 7 gentle control direction valves 8, utilize electromagnetic valve 7 and gas control direction valve 8 to realize that energy supply main line 13 carries out off-load, blowdown when air compressor 9 quits work, guarantee that air compressor starts under light condition; In time dirt is got rid of simultaneously, to guarantee brake safe.
Its control system is in the energy supply main line 13 between automobile air brake system air feed main line 11 and air compressor 9 and check valve 12, the serial/parallel air brake air compressor by pressure regulating valve 3, pressure relay 5, electromagnetic valve 7 and 8 combinations of gas control direction valve that connects plays/stops control system, the air pressure that is used to guarantee to brake air reservoir is in the working pressure range of setting, the work of intermittence ground, and guarantee that the air brake air compressor starts under light condition.Wherein pressure regulating valve 3 and pressure relay 5 are installed between the braking gas circuit pipeline air feed main line 11, pressure relay 5 is serially connected in after the pressure regulating valve 3, the air pressure that is used for the control air compressor, and play/stop air compressor according to the range of pressure that sets, when air pressure is higher than the setting pressure upper limit (0.8-1MPa), pressure relay 5 conductings are opened and made to pressure regulating valve 3, and pressure relay 5 forces air compressor 9 dead electricity, thereby stops air compressor work; When cylinder air pressure is lower than setting pressure lower limit (0.45-0.65MPa), pressure regulating valve 3 cuts out, and makes pressure regulating valve 3 air gate off-loads, so that pressure relay 5 disconnects, thereby starting air compressor 9, the upper and lower bound value of control presssure is set by adjusting pressure regulating valve.And in electromagnetic valve 7 and 8 aggregate erections of the gas control direction valve energy supply main line 13 between braking gas circuit pipeline air compressor 9 and check valve 12, electromagnetic valve 7 is connected on the energy supply main line 13 with gas control direction valve 8, be used for when air compressor quits work, for carrying out off-load, blowdown in the energy supply loop, guarantee that air compressor starts under light condition.
Principle of work of the present invention is:
When braking air reservoir pressure was lower than 0.45-0.65MPa (optimum value 0.65Mpa), the air extractor duct of pressure regulating valve 3 led directly to atmosphere, and pressure relay 5 disconnects, relay 6 not adhesives, thus start the air compressor motor.This moment electromagnetic valve 7 and 8 all not conductings of gas control direction valve.Along with the air compressor operation, air pressure improves constantly, and when braking air reservoir pressure reached 0.8-1MPa (optimum value 0.8Mpa), the air extractor duct of pressure regulating valve 3 disconnected with atmosphere and communicates with its admission port.Then: pressure relay 5 conductings, relay 6 adhesives, thus air compressor 9 motors are shut down, adjust pressure regulating valve and can adjust the control presssure upper and lower bound value that sets arbitrarily; In addition, electromagnetic valve 7 and the 8 equal conductings of gas control direction valve this moment, the pressed gas of energy supply main line 13 (pipelines that air compressor 9 and check valve are 7) is discharged from the sewage draining exit of dryer 14 through electromagnetic valve and gas control direction valve, make the energy supplying pipeline off-load, guaranteed when starting air compressor once more, air compression function No Load Start makes starting current less.When the 13 exhaust off-loads of energy supply main line, also the sewage in the dryer 14 is discharged.

Claims (6)

1, a kind of electronlmobil air brake control method, it is characterized in that: in the automobile air brake system, one air compressor is set plays/stop control system, play/stop control system by air compressor and realize air compressor in the working pressure range of setting, the work of intermittence; And utilize electromagnetic valve and gas control direction valve to realize when air compressor quits work,, guarantee that air compressor starts under light condition for carrying out off-load, blowdown in the energy supply loop.
2, automobile brake method as claimed in claim 1, it is characterized in that: control system (4) is to be combined by pressure regulating valve (3), pressure relay (5), relay (6), the gentle control direction valve of electromagnetic valve (7) (8), and utilize pressure regulating valve (3) and pressure relay (5) to come/stop air compressor, when being higher than on the setting pressure, air pressure prescribes a time limit, pressure relay (5) conducting is opened and made to pressure regulating valve (3), pressure relay (5) forces air compressor (9) dead electricity, thereby stops the work of air compressor; When cylinder air pressure was lower than setting pressure, pressure regulating valve (3) cut out, and made pressure regulating valve (3) air gate off-load, so that pressure relay (5) disconnects, thus starting air compressor (9); And utilize electromagnetic valve (7) and gas control direction valve (8) to realize that for energy supply major loop (13) carries out off-load, blowdown, the assurance air compressor starts when air compressor (9) when quitting work under light condition; In time dirt is got rid of simultaneously, to guarantee brake safe.
3, automobile brake method as claimed in claim 1 is characterized in that: on pressure relay (5) side relay (6), pressure relay (5) being arranged is by forcing relay (6) dead electricity to make air compressor (9) out-of-work; And be limited to 0.8-1MPa on the described setting pressure; Under be limited to 0.45-0.65MPa, adjust pressure regulating valve and can adjust the control presssure upper and lower bound value that sets arbitrarily.
4, the system of automobile brake method as claimed in claim 1, comprise brake pedal (1), preceding brake cylinder (2), air compressor (9), back brake cylinder (10) and air feed major loop (11), it is characterized in that: in the energy supply major loop (13) between automobile air brake system air feed major loop (11) and air compressor (9) and check valve (12), the serial/parallel air brake air compressor by pressure regulating valve (3), pressure relay (5), electromagnetic valve (7) and gas control direction valve (8) combination that connects plays/stops control system (4).
5, brake system of car as claimed in claim 4, it is characterized in that: described pressure regulating valve (3) and pressure relay (5) are installed between the braking gas circuit pipeline air feed major loop (11), pressure relay (5) is serially connected in pressure regulating valve (3) afterwards, and in electromagnetic valve (7) and gas control direction valve (8) the aggregate erection energy supply major loop (13) between braking gas circuit pipeline air compressor (9) and check valve (12), electromagnetic valve (7) is connected on the energy supply major loop (13) with gas control direction valve (8).
6, brake system of car as claimed in claim 4 is characterized in that: on pressure relay (5) side relay (6) is arranged, pressure relay (5) forces air compressor (9) dead electricity by relay (6); Be limited to 0.8-1MPa on the setting pressure of described pressure regulating valve (3); Under be limited to 0.45-0.65MPa, and the upper and lower bound value of control presssure is set by adjusting pressure regulating valve.
CNB2005101366425A 2005-12-29 2005-12-29 Air brake controlling method electric automobile and controlling system thereof Active CN100384669C (en)

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CNB2005101366425A CN100384669C (en) 2005-12-29 2005-12-29 Air brake controlling method electric automobile and controlling system thereof

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Application Number Priority Date Filing Date Title
CNB2005101366425A CN100384669C (en) 2005-12-29 2005-12-29 Air brake controlling method electric automobile and controlling system thereof

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CN1792690A true CN1792690A (en) 2006-06-28
CN100384669C CN100384669C (en) 2008-04-30

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102700546A (en) * 2012-06-12 2012-10-03 江苏友谊汽车有限公司 Air supply device for air brake
CN103122849A (en) * 2011-11-18 2013-05-29 北汽福田汽车股份有限公司 Air compressor unloading system and electric vehicle
CN104325971A (en) * 2014-11-20 2015-02-04 南车株洲电力机车有限公司 Control method and system for wired electric control air brake
CN104842985A (en) * 2015-04-14 2015-08-19 西安西沃客车有限公司 Air pressure brake air-supplying control device and light bus
CN110030184A (en) * 2019-03-29 2019-07-19 上海汽车集团股份有限公司 The control device and method of new energy commercial vehicle air compressor machine and drier

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2162545Y (en) * 1993-03-26 1994-04-20 张瑞祥 Automatic control device of air compressor for vehicle
CN1290622A (en) * 2000-11-14 2001-04-11 莫嘉林 Automatic control method for distributing compressed air
DE10207803B4 (en) * 2002-02-25 2008-11-27 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Pressure regulator of a compressed air supply device for a brake system of a motor vehicle and method for filling a motor vehicle brake system with compressed air
DE10234193A1 (en) * 2002-07-26 2004-02-05 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Compressed air supply device for vehicle compressed air systems
CN2726981Y (en) * 2004-06-17 2005-09-21 中国人民解放军63983部队 Self brake device of automobile

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103122849A (en) * 2011-11-18 2013-05-29 北汽福田汽车股份有限公司 Air compressor unloading system and electric vehicle
CN103122849B (en) * 2011-11-18 2015-12-02 北汽福田汽车股份有限公司 Air compressor Load Relief System and electric vehicle
CN102700546A (en) * 2012-06-12 2012-10-03 江苏友谊汽车有限公司 Air supply device for air brake
CN104325971A (en) * 2014-11-20 2015-02-04 南车株洲电力机车有限公司 Control method and system for wired electric control air brake
CN104325971B (en) * 2014-11-20 2018-05-08 南车株洲电力机车有限公司 A kind of control method and system of wired electronically controlled pneumatic brake
CN104842985A (en) * 2015-04-14 2015-08-19 西安西沃客车有限公司 Air pressure brake air-supplying control device and light bus
CN104842985B (en) * 2015-04-14 2017-12-01 中航爱维客汽车有限公司 Air-pressure brake air supply controller and light bus
CN110030184A (en) * 2019-03-29 2019-07-19 上海汽车集团股份有限公司 The control device and method of new energy commercial vehicle air compressor machine and drier
CN110030184B (en) * 2019-03-29 2020-09-08 上海汽车集团股份有限公司 Control device and method for air compressor and dryer of new energy commercial vehicle

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Owner name: SOUTH ZHUZHOU ELECTRIC LOCOMOTIVE INSTITUTE CO., L

Free format text: FORMER NAME OR ADDRESS: ZHUZHOU ELECTRIC LOCOMOTIVE INST., CHINA NANCHE GROUP

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Address after: Zhuzhou City, Hunan province Tian Shifeng District North Gate heart

Patentee after: CSR Zhuzou Electric Locomotive Research Institute Co., Ltd.

Address before: Zhuzhou City, Hunan province Tian Shifeng District North Gate heart

Patentee before: Zhuzhou Inst. of Power Locomotive, China Nanche Group