CN1792634A - Continuous metal panel and its forming method and construction method - Google Patents

Continuous metal panel and its forming method and construction method Download PDF

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Publication number
CN1792634A
CN1792634A CNA200510089962XA CN200510089962A CN1792634A CN 1792634 A CN1792634 A CN 1792634A CN A200510089962X A CNA200510089962X A CN A200510089962XA CN 200510089962 A CN200510089962 A CN 200510089962A CN 1792634 A CN1792634 A CN 1792634A
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CN
China
Prior art keywords
panel
mentioned
continuous metal
face plate
back panels
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Pending
Application number
CNA200510089962XA
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Chinese (zh)
Inventor
蔡洙夏
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DUKYU PANEL Co Ltd
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DUKYU PANEL Co Ltd
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Application filed by DUKYU PANEL Co Ltd filed Critical DUKYU PANEL Co Ltd
Publication of CN1792634A publication Critical patent/CN1792634A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P27/00Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
    • H02P27/04Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
    • H02P27/16Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using ac to ac converters without intermediate conversion to dc

Abstract

The invention relates to a continuous metal panel and its forming method and construction method of constructing with the metal panel. Said metal panel is made by filling materials between the front panel and the back panel made of colored steel plate; the aforementioned front panel is formed in a continuous manner in the longitudinal direction according to a certain width; meanwhile, caulking grooves each having a small width are formed at equal intervals in the longitudinal direction; the aforementioned back panel having the same width as the aforementioned front panel is formed in the same continuous manner; along the front and back panels' longitudinal direction, a connecting groove are formed on the upper part of front and back panels and a connecting projection is formed on the lower part of front and back panels; filling materials is filled between the front and back panels. The panel has compact and pretty appearance; it can be used both in outside and inside fitment of buildings; it can save the costs of labor and material and improve the productivity.

Description

Continuous metal face plate and forming method thereof and construction method
Technical field
The present invention relates to thermal resistance, prevent the continuous metal face plate of dew condensation effect excellence, and forming method, relate in particular to continuous metal face plate and forming method thereof, because the precision and elegance of its outward appearance, can also can be used as interior finish material as the furring material of building incessantly; And, shorten the engineering time greatly because it can facility promptly be constructed, can save labour cost and Master Cost; Because it can improve productivity, save production cost again, the unit price of product is minimized.
Background technology
General metal decking (METAL PANEL) adopts filled polyurethane foam, slag wool, glass wool, styrenic foams plate or polyester sheet between common steel plate or color steel sheet usually and forms, its thermal resistance, prevent dew condensation effect excellence, as the large-scale plane of high smoothness, be usually used in the new building of outward appearance grace and renovate building etc.
Metal decking in the past, as shown in Figure 1, the unit panel 10 in four directions is made in moulding, and each limit forms seam (joint) in upper and lower, left and right.
Because there is the shortcoming that can only laterally construct in above-mentioned unit panel 10, as shown in Figure 2, on the metope that need are constructed, in order to make unit panel 10 left and right sides adjacent, set in advance steelframe structure 10a few in number etc., be used for assembly unit panel 10, and fill sealant 10c at the intersection of each unit panel 10.Yet its problem is, owing to 10 noncontinuity productions of above-mentioned square unit panel, will reduce productivity ratio, improves production unit cost.
In addition, following problem has also appearred: because unit panel 10 is one by one made up, and must use a lot of steelframe structure 10a and set bolt 10d, and this will increase the engineering time, cause the raising of labour cost and fee of material.
And because the structure that has adopted each limit of unit panel 10 to be connected with other unit panel 10 also can seam often occur and leak, the problem of heat insulation, soundproof effect difference.
Summary of the invention
The present invention proposes in order to improve above-mentioned problem, its purpose is, the construction method that continuous metal face plate and forming method thereof is provided and has utilized this metal decking to construct, first, because it is succinct, attractive in appearance, so the not only available building exterior decoration that is used for also can be used for interior decoration; The second because can be convenient, promptly construct, and can shorten the engineering time, can save labour cost and Master Cost; The 3rd, can boost productivity and reduce production cost owing to it, production unit cost is descended.
The present invention provides a kind of continuous metal face plate in order to reach above-mentioned purpose, wherein,
Described metal decking is to insert packing material and constitute between front panel made from general steel plate or color steel sheet and rear board;
Above-mentioned front panel is pressed certain width and is formed continuously in the longitudinal direction;
Wait simultaneously width ground formation calking (caulking) groove in a narrow margin etc. in the longitudinal direction;
Having the above-mentioned rear board identical with above-mentioned front panel width forms by the continuation mode identical with front panel;
Along the front and back panels length direction, connection groove section is formed at the top of plate and rear board in front, and forms connection bump portion in the bottom;
Between front and back panels, insert packing material.
The construction method that the present invention also provides the forming method of continuous metal face plate and utilized this continuous metal face plate to construct, this method comprises:
Described method is to insert packing material and the moulding metal decking between front panel made from color steel sheet and rear board;
The step that above-mentioned front and back panels with certain width forms in the longitudinal direction continuously;
The step that in a narrow margin caulking groove etc. is equally spaced formed on the length direction of above-mentioned front panel;
Bend the upper and lower part of above-mentioned front and back panels, form the step of connection groove section and connection bump portion respectively;
Between above-mentioned front and back panels, insert packing material and make the step of its sclerosis;
Above-mentioned panel is blocked to the step of suitable length transportation.
Description of drawings
Fig. 1 is the stereogram of batch (-type) metal decking in the past.
Fig. 2 is the assembled configuration schematic side view of batch (-type) metal decking in the past.
Fig. 3 is the stereogram of the continuous metal face plate among the present invention.
Fig. 4 is moulding of the present invention and continuous flow procedure figure.
Fig. 5 is the forming process figure of the front panel among the present invention.
Fig. 6 is the plane of the front panel among the present invention.
Fig. 7 is the sectional drawing of Fig. 6.
Fig. 8 is the sectional drawing of the continuous metal face plate among the present invention.
Fig. 9 is the assembled configuration schematic cross-sectional views of the continuous metal face plate among the present invention.
Figure 10 is the assembled configuration signal front elevation of the continuous metal face plate among the present invention.
[explanation of symbol]
100: panel body 100a: connection groove section
100b: connection bump portion 110: front panel
110a: caulking groove 120: rear board
130: packing material 200: bar folder
The specific embodiment
Below in conjunction with accompanying drawing the present invention is specifically described.
Fig. 3 is the schematic diagram of the continuous metal face plate among the present invention.This continuous metal face plate main body 100 has with the color steel sheet of certain width rolls up front panel 110 and the rear board 120 that (coil) is connected to form, and the packing material 130 of between described front panel 110 and rear board 120, packing into, and press appointed interval formation calking (caulking) groove 110a in a narrow margin in front on the length direction of plate 110, simultaneously in front and back panels 110, on 120 the upper and lower, length along front and back panels 110,120 is bent to form connection groove section 100a and the 100b of connection bump portion respectively.
As shown in Figure 4, come the above-mentioned panel body 100 of moulding designated length by following operation: the operation (a) that color, width, deformation state, the surface state (foreign matter adheres to etc.) of the color steel sheet of upper and lower part plate 110,120 are checked; The caulking groove 110a that will be narrow amplitude on upper board 110 is by certain intervals arbitrarily, the operation (b) of carrying out moulding as shown in Figure 5 with bar folder 200; On front and back panels 110,120 to the bending forming of connection groove section 100a and the 100b of connection bump portion, and to checking front and back panels 110,120 Superficial Foreign Body pollution levels, and the operation (c) on cleaning surface; Use heater or steam, the operation (d) of front and back panels 110,120 being carried out preheating with suitable temperature; In pack into the operation (e) of packing material 130 of 110,120 of front and back panels; Make the operation (f) (using at heat-barrier material under the situation of polyurethane foam making) of above-mentioned packing material 130 sclerosis as required; Operation (g) of cutting off by certain-length etc.And above-mentioned panel body 100 is transported, is delivered by carry out refrigerating work procedure (h) in thermostatic chamber after.
Above-mentioned packing material 130 is selected heat-barrier materials such as polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate usually for use.
As mentioned above, be in a narrow margin caulking groove 110a as shown in Figure 6, be provided with at regular intervals along the length direction of front panel 110, the interval between its width and length and caulking groove 110a can be adjusted arbitrarily.
As shown in figure 10, among the connection groove section 100a of above-mentioned panel body 100 and the 100b of connection bump portion, form connection groove section 100a, the bottom formation connection bump 100b of portion on top, and the 100b of connection bump portion can be inserted into connection groove section 100a and carry out combination, panel body 100 can be assembled on upper and lower and left and right direction continuously.
Above-mentioned connection groove section 100a has: front upper the 1st right angle bending side 111 of 120 directions of panel backward, the 90 degree bendings of the top of plate 110 formation in front; Link to each other with described front upper the 1st right angle bending side 111, and parallel and vertical with front panel 110 down to front upper the 1st parallel bending side 112 that bends; Link to each other with described front upper the 1st parallel bending side 112, and with front upper the 2nd right angle bending side 111a of front upper the 1st right angle bending side 111 parallel bendings; Link to each other with described front upper the 2nd right angle bending side 111a, and parallel and vertical with front panel 110 down to front upper the 2nd parallel bending side 112a that bends; Link to each other with described front upper the 2nd parallel bending side 112a, and with front upper the 1st and the 2nd right angle bending side 111, the 3rd right angle bending side 111c of the parallel bending of 111a; What plate 120 tops formed in the back spends top, back the 1st right angle bending side 121 that bends to front panel 110 directions 90; Link to each other with top, described back the 1st right angle bending side 121, and parallel and vertical with rear board 120 down to top, back the 1st parallel bending side 122 that bends; Parallel bending side 122 with top, described back the 1st links to each other, and with top, back the 2nd right angle bending side 121a of top, back the 1st right angle bending side 121 parallel bendings.
The above-mentioned connection bump 100b of portion has: front lower the 1st right angle bending side 113 of 120 directions of panel backward, the 90 degree bendings of the bottom of plate 110 formation in front; Link to each other with described front lower the 1st right angle bending side 113, and and the vertically downward front lower 1st parallel bending sides 114 of bending parallel with front panel 110; Link to each other with described front lower the 1st parallel bending side 114, and with front lower the 2nd right angle bending side 113a of front lower the 1st right angle bending side 113 parallel bendings; What plate 120 bottoms formed in the back spends back basifacial the 1st right angle bending side 123 that bends to front panel 110 directions 90; Link to each other with described back basifacial the 1st right angle bending side 123, and with rear board 120 parallel and back basifacial the 1st parallel bending sides 124 that bend vertically downward; Link to each other with described back basifacial the 1st parallel bending side 124, and with back basifacial the 2nd right angle bending side 123a of back basifacial the 1st right angle bending side 123 parallel bendings.
As mentioned above, the top that has formed front panel 110 is identical or longer with rear board 120 length, the state that the bottom of rear board 120 is identical with front panel 110 length or long.
Therefore, when top or the metal master 100 that is positioned at a side and bottom or the panel body 100 that is positioned at opposite side combine, the 100b of connection bump portion is inserted into connection groove section 100a and assembles, and be formed naturally caulking groove between top the 1st right angle bending side 111 and front lower the 1st right angle bending side 113 in front.
The present invention with this structure, as shown in figure 10, can need the body of wall of construction to carry out the setting of transverse direction or longitudinal direction 100 pairs of the panel body of certain-length, and as shown in Figure 9, the connection groove section 100a of any one panel body 100 connects with the 100b of connection bump portion of another panel body 100 that is adjacent.
In above-mentioned state, caulking groove 110a, front upper the 1st right angle bending side 111 and 113 of front lower the 1st right angle bending sides that each panel body 100 is had carry out tie calking operation, then can finish inside and outside decoration construction based on the large-scale plane formula of caulking groove 110a and bending side 111,113.Tie calking operation is, between continuous metal face plate that has assembled and panel and on the caulking groove (110a), uses against weather, water proofing property is excellent and have the binding agent of strong effective adhesive power to bond to metal, can finish construction.Described binding agent preferably adopts the element silicon binding agent.
Be preferably set to, the caulking groove 110a degree of depth is about 2~3mm, and the interval when main body 100 is assembled with main body 100 is about 10~20mm, also can adjust width as required.
Binder-treatment can be carried out by the powerful adhesive tape of element silicon calking agent, oil paint or cohesive force in interval between caulking groove 110a, connection groove section 100a and the 100b of connection bump portion, and 100 formed intervals of when assembling panel body.
Therefore, compare, the duration can be shortened to originally 1/4, save the labour cost in the construction simultaneously, and can be used for the building interior decoration and the exterior decoration of large-scale plane formula with batch (-type) unit panel 10 in the past.
In addition, compare with discontinuous formula unit panel 10 in the past, continous way panel body 100 can be boosted productivity and be reduced the unit cost of product.Because the panel body 100 of blocking by Len req can be set to laterally or vertically, thus seam will be reduced, and can solve and leak and problem such as heat insulation, sound insulation.
Continuous metal face plate of the present invention and in the past batch (-type) metal decking be not compared as follows table 1 not.
Table 1: the comparison of continous way, batch (-type) metallic plate
Project Batch (-type) Continous way (invention among the application) Remarks
The mode of production Discontinuous formula Continous way
Volume thickness 0.7mm more than 0.5mm more than The product original cost descends
The panel effective dimensions Below the 6mm Below the 12m
Duration Increase to 4 times of continous way Shorten to step 1/4
The engineering labour cost 10,000 won (Won)/m 6,000 won (Won)/m Save labour cost
Reinforcing bar (steel) use amount Compare with continous way, raw steel body (steel) uses more Compare with batch (-type), raw steel body (steel) uses less Effective dimensions difference
Detail design Can laterally construct Can horizontal, vertically construction
The generation phenomenon of leaking Seam is more Seam is less
Purposes Only can be used for the building exterior decoration The inside and outside finishing of building is all available
According to the present invention as described hereinbefore, can reach the panel body of producing Len req, the saving production cost of boosting productivity, reduce production unit cost, can conveniently promptly finish construction again and shorten the engineering time, thereby save labour cost and Master Cost, and because caulking groove is pressed certain spacing parallel arranging setting, succinctly attractive in appearance, make its exterior decoration that promptly can be used for building also can be used for interior decoration.

Claims (7)

1, a kind of continuous metal face plate, wherein,
Described metal decking is inserted packing material and is formed between front panel made from color steel sheet and rear board;
Above-mentioned front panel (110) is pressed certain width and is formed continuously in the longitudinal direction;
Uniformly-spaced form caulking groove (100a) in a narrow margin simultaneously in the longitudinal direction;
Having the above-mentioned rear board (120) identical with above-mentioned front panel (110) width forms by the conitnuous forms identical with front panel (110);
Along front and back panels (110), (120) length direction, connection groove section (100a) is formed at the top of plate (110) and rear board (120) in front, forms connection bump portion (100b) in the bottom;
Between front and back panels (110), (120), insert packing material.
2, continuous metal face plate as claimed in claim 1, wherein, the interval between the width of above-mentioned caulking groove (100a) and length and caulking groove (100a) etc. can be adjusted arbitrarily.
3, continuous metal face plate as claimed in claim 1, wherein, above-mentioned packing material is to use heat-barrier material manufacturings such as being selected from polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate to form.
4, a kind of forming method of continuous metal face plate, wherein,
Described method is to insert packing material and the moulding metal decking comprises between front panel made from color steel sheet and rear board:
The step that above-mentioned front and back panels with certain width forms in the longitudinal direction continuously;
The step that in a narrow margin caulking groove etc. is equally spaced formed on the length direction of above-mentioned front panel;
Bend the upper and lower part of above-mentioned front and back panels, form the step of connection groove section and connection bump portion respectively;
Inserting packing material and making the step of its sclerosis between above-mentioned front and back panels;
Above-mentioned panel is blocked to the step of suitable length and transportation.
5, the forming method of continuous metal face plate as claimed in claim 4, wherein,
Above-mentioned packing material is to use heat-barrier material manufacturings such as being selected from polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate to form.
6, a kind of method that continuous metal face plate is constructed to body of wall, wherein,
On the body of wall of need constructions, the connection groove section (100a) that makes continous way panel body (100) connects with the connection bump portion (100b) of another piece continous way panel body (100) that is adjacent, and with bolted in metope;
Subsequently, respectively between caulking groove (110a), front upper the 1st right angle bending side (111) and front lower the 1st right angle bending side (113) that continous way panel body (100) has, excellent and have the binding agent of strong effective adhesive power to carry out tie calking operation with tolerance to climate, water proofing property to metal, continuous metal face plate is constructed to body of wall.
7, construction method as claimed in claim 6, wherein,
On the interval that forms between interval between caulking groove (110a), connection groove section (100a) and connection bump portion (100b) and when assembling panel body (100), use tolerance to climate, water proofing property is excellent and have the powerful adhesive tape of element silicon calking agent, oil paint or cohesive force of strong effective adhesive power to carry out binder-treatment to metal.
CNA200510089962XA 2004-12-22 2005-08-08 Continuous metal panel and its forming method and construction method Pending CN1792634A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020040110324 2004-12-22
KR1020040110324 2004-12-22
KR1020050035067 2005-04-27

Publications (1)

Publication Number Publication Date
CN1792634A true CN1792634A (en) 2006-06-28

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CN (1) CN1792634A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100712140B1 (en) * 2004-12-07 2007-04-27 채수하 A serial metal panel and forming method thereof
KR200446037Y1 (en) * 2007-07-31 2009-09-21 채수하 A serial metel panel
KR101473814B1 (en) 2012-09-03 2014-12-17 (주)케이산업 A production device of a square metal panel

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* Cited by examiner, † Cited by third party
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KR100712140B1 (en) * 2004-12-07 2007-04-27 채수하 A serial metal panel and forming method thereof

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Open date: 20060628