CN1785666A - Continuous metal face plate and forming method thereof - Google Patents
Continuous metal face plate and forming method thereof Download PDFInfo
- Publication number
- CN1785666A CN1785666A CNA2005100899615A CN200510089961A CN1785666A CN 1785666 A CN1785666 A CN 1785666A CN A2005100899615 A CNA2005100899615 A CN A2005100899615A CN 200510089961 A CN200510089961 A CN 200510089961A CN 1785666 A CN1785666 A CN 1785666A
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- mentioned
- face plate
- panel
- caulking groove
- continuous metal
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
- E01F15/02—Continuous barriers extending along roads or between traffic lanes
- E01F15/025—Combinations of at least two of the barrier member types covered by E01F15/04 - E01F15/08, e.g. rolled steel section or plastic strip backed up by cable, safety kerb topped by rail barrier
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F15/00—Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
- E01F15/02—Continuous barriers extending along roads or between traffic lanes
- E01F15/04—Continuous barriers extending along roads or between traffic lanes essentially made of longitudinal beams or rigid strips supported above ground at spaced points
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F7/00—Devices affording protection against snow, sand drifts, side-wind effects, snowslides, avalanches or falling rocks; Anti-dazzle arrangements ; Sight-screens for roads, e.g. to mask accident site
- E01F7/06—Anti-dazzle arrangements ; Securing anti-dazzle means to crash-barriers
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides a continuous metal panel as well as its molding method, which can be used as a finish material not only for exterior but also for interior of the building and is capable of reducing a period of time required for the panel installation work. In a configuration of a metal panel having a front face plate and a rear face plate made of color steel sheets with a filler packed between the plates, the front face plate has a constant width and is formed continuously in the length direction, and caulking grooves each having a narrow width are formed in the length direction of the panel at equal intervals. The rear face plate having the same width as that of the front face plate is formed continuously in the same way as the front face plate. A coupling groove is formed at the top portions of the front face plate and the rear face plate, and a coupling projection is also formed at the bottom of the panel in the length direction of the front and rear face plates.
Description
Technical field
The present invention relates to thermal resistance, prevent the continuous metal face plate and the forming method thereof of dew condensation effect excellence, relate in particular to continuous metal face plate and forming method thereof, because the precision and elegance of its outward appearance can also can be used as interior finish material as the furring material of building incessantly; And, can save labour cost and Master Cost because it can facility promptly be constructed, shorten the engineering time greatly; Because it can improve productivity, save production cost again, the unit price of product is minimized.
Background technology
General metal decking (METAL PANEL) adopts filled polyurethane foam, slag wool, glass wool, styrenic foams plate or polyester sheet between common steel plate or color steel sheet usually and forms, its thermal resistance, prevent dew condensation effect excellence, as the large-scale plane of high smoothness, be usually used in the new building of outward appearance grace and renovate building etc.
Metal decking in the past, as shown in Figure 1, the unit panel 10 in four directions is made in moulding, and each limit has seam (joint) in upper and lower, left and right.
Because there is the shortcoming that can only laterally construct in above-mentioned unit panel 10, as shown in Figure 2, on the metope that need are constructed, in order to make the adjacent steelframe structure 10a few in number etc. that set in advance in unit panel 10 left and right sides, be used for assembly unit panel 10, and fill sealant 10c at the intersection of each unit panel 10.
Yet its problem is, owing to 10 noncontinuity productions of above-mentioned square unit panel, will reduce productivity ratio, improves production unit cost.
In addition, following problem has also appearred: because unit panel 10 is one by one made up, and must use a lot of steelframe structure 10a and set bolt 10d, and this will increase the engineering time, cause the raising of labour cost and fee of material.
And because the structure that has adopted each limit of unit panel 10 to be connected with other unit panel 10 also can seam often occur and leak, the problem of heat insulation, soundproof effect difference.
Summary of the invention
The present invention proposes in order to improve above-mentioned problem, and its purpose is, continuous metal face plate and forming method thereof are provided, and the first, because its succinct, attractive in appearance building exterior decoration that not only can be used for also can be used for interior decoration; The second because can be convenient, promptly construct, and can shorten the engineering time, can save labour cost and aptitude expense; The 3rd, can boost productivity and reduce production cost owing to it, production unit cost is descended.
The present invention provides a kind of continuous metal face plate in order to reach above-mentioned purpose, wherein,
Described metal decking is inserted packing material and is constituted between front panel made from general steel plate or color steel sheet and rear board;
Above-mentioned front panel is pressed certain width and is formed continuously in the longitudinal direction;
While uniformly-spaced forms calking (caulking) groove in a narrow margin etc. in the longitudinal direction;
Having the above-mentioned rear board identical with above-mentioned front panel width forms by the continuation mode identical with front panel;
Along the front and back panels length direction, connection groove section is formed at the top of plate and rear board in front, and forms connection bump portion in the bottom;
Between front and back panels, insert packing material.
The present invention also provides the forming method of continuous metal face plate, and this method comprises:
The step that above-mentioned front and back panels with certain width forms in the longitudinal direction continuously;
The step that in a narrow margin caulking groove etc. is equally spaced formed on the length direction of above-mentioned front panel;
Bend the upper and lower part of above-mentioned front and back panels, form the step of connection groove section and connection bump portion respectively;
Cap is set, makes above-mentioned caulking groove and outside airtight step;
Between above-mentioned front and back panels, fill packing material and make the step of its sclerosis;
Above-mentioned panel is blocked the step of transporting to the suitable length.
Description of drawings
Fig. 1 is the stereogram of batch (-type) metal decking in the past,
Fig. 2 is the assembled configuration schematic side view of batch (-type) metal decking in the past,
Fig. 3 is the stereogram of the continuous metal face plate among the present invention,
Fig. 4 is forming process figure of the present invention,
Fig. 5 is the forming process figure of the front panel among the present invention,
Fig. 6 is the plane of the front panel among the present invention,
Fig. 7 is the sectional drawing of Fig. 6,
Fig. 8 is the stereogram of the lid of the caulking groove among the present invention,
Fig. 9 is the sectional drawing of the continuous metal face plate among the present invention,
Figure 10 is the assembled configuration schematic cross-sectional views of the continuous metal face plate among the present invention,
Figure 11 is the assembled configuration signal front elevation of the continuous metal face plate among the present invention.
[explanation of symbol]
100: panel body 100a: connection groove section
100b: connection bump portion 110: front panel
110a: caulking groove 120: rear board
130: packing material 140: lid
200: stamping machine
The specific embodiment
Below in conjunction with accompanying drawing the present invention is elaborated.
Fig. 3 is the schematic diagram of the continuous metal face plate among the present invention.This continuous metal face plate main body 100 has with the color steel sheet of certain width rolls up front panel 110 and the rear board 120 that (coil) is connected to form, and the packing material 130 of between described front panel 110 and rear board 120, packing into, and press appointed interval formation calking (caulking) groove 110a in a narrow margin in front on the length direction of plate 110, simultaneously in front and back panels 110, on 120 the upper and lower, length direction along front and back panels 110,120 is bent to form connection groove section 100a and the 100b of connection bump portion respectively.
As shown in Figure 4, come the above-mentioned panel body 100 of moulding designated length by following operation: the operation (a) that color, width, deformation state, the surface state (foreign matter adheres to etc.) of the color steel sheet of front and back panels 110,120 are checked; Will be in front be in a narrow margin caulking groove 110a on the plate 110 by certain intervals arbitrarily, the operation (b) of carrying out moulding as shown in Figure 5 with stamping machine 200; On front and back panels 110,120,, and check front and back panels 110,120 Superficial Foreign Body pollution levels to the bending forming of connection groove section 100a and the 100b of connection bump portion, and the operation (c) on cleaning surface; Use heater or steam, front and back panels 110,120 carried out preheating with suitable temperature, make above-mentioned caulking groove 110a as shown in Figure 8 with cover 140 operations that combine (d); In pack into the operation (e) of packing material 130 of 110,120 of front and back panels; The operation (f) that above-mentioned packing material 130 is hardened; Operation (g) of cutting off by certain-length etc.And above-mentioned panel body 100 is transported, is delivered by carry out refrigerating work procedure (h) in thermostatic chamber after.
Above-mentioned packing material 130 is selected heat-barrier materials such as polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate usually for use.
As mentioned above, be in a narrow margin caulking groove 110a as shown in Figure 6, be provided with at regular intervals along the length direction of front panel 110, the interval between its width and length and caulking groove 110a can be adjusted arbitrarily, and forms the bending side 110b of bending to the inside as shown in Figure 7.
Above-mentioned lid 140 castings form, described lid 140 is combined with rod 142 integratedly, the both sides of any side of the plate body 141 that this rod 142 is arranged on that length and above-mentioned caulking groove are 110 identical, width is wideer than caulking groove 110, and as shown in Figure 9, above-mentioned excellent 142 to be connected the state connection of front panel 110 medial surfaces, and caulking groove 110 grades are carried out airtight to the outside.
When using styrenic foams sheet material, do not use above-mentioned lid 140, so after finishing panel body 100 productions, available * shape sawtooth or cutter are with caulking groove 110 cutting certain depths as packing material 130.
As shown in figure 10, among the connection groove section 100a of above-mentioned panel body 100 and the 100b of connection bump portion, form connection groove section 100a, the bottom formation connection bump 100b of portion on top, and the 100b of connection bump portion can be inserted into connection groove section 100a and carry out combination, panel body 100 can be assembled on upper and lower and left and right direction continuously.
Above-mentioned connection groove section 100a has: front upper the 1st right angle bending side 111 of 120 directions of panel backward, the 90 degree bendings of the top of plate 110 formation in front; Link to each other with described front upper the 1st right angle bending side 111, and and the vertically downward front upper 1st parallel bending sides 112 of bending parallel with front panel 110; Link to each other with described front upper the 1st parallel bending side 112, and with front upper the 2nd right angle bending side 111a of front upper the 1st right angle bending side 111 parallel bendings; Link to each other with described front upper the 2nd right angle bending side 111a, and and the vertically downward front upper 2nd parallel bending side 112as of bending parallel with front panel 110; Link to each other with described front upper the 2nd parallel bending side 112a, and with front upper the 1st and the 2nd right angle bending side 111, the 3rd right angle bending side 111c of the parallel bending of 111a; What plate 120 tops formed in the back spends top, back the 1st right angle bending side 121 that bends to front panel 110 directions 90; Link to each other with top, described back the 1st right angle bending side 121, and and the vertically downward back top 1st parallel bending sides 122 of bending parallel with rear board 120; Parallel bending side 122 with top, described back the 1st links to each other, and with top, back the 2nd right angle bending side 121a of top, back the 1st right angle bending side 121 parallel bendings.
The above-mentioned connection bump 100b of portion has: front lower the 1st right angle bending side 113 of 120 directions of panel backward, the 90 degree bendings of the bottom of plate 110 formation in front; Link to each other with described front lower the 1st right angle bending side 113, and and the vertically downward front lower 1st parallel bending sides 114 of bending parallel with front panel 110; Link to each other with described front lower the 1st parallel bending side 114, and with front lower the 2nd right angle bending side 113a of front lower the 1st right angle bending side 113 parallel bendings; What plate 120 bottoms formed in the back spends back basifacial the 1st right angle bending side 123 that bends to front panel 110 directions 90; Link to each other with described back basifacial the 1st right angle bending side 123, and with rear board 120 parallel and back basifacial the 1st parallel bending sides 124 that bend vertically downward; Link to each other with described back basifacial the 1st parallel bending side 124, and with back basifacial the 2nd right angle bending side 123a of back basifacial the 1st right angle bending side 123 parallel bendings.
As mentioned above, the top that has formed front panel 110 is longer than rear board 120, and the bottom of rear board 120 is than the state of front panel 110 length.
Therefore, when top or the panel body 100 that is positioned at a side and bottom or the panel body 100 that is positioned at opposite side combine, the 100b of connection bump portion is inserted into connection groove section 100a and assembles, and be formed naturally caulking groove between top the 1st right angle bending side 111 and front lower the 1st right angle bending side 113 in front.
The present invention with this structure, as shown in figure 11, can need the body of wall of construction to carry out transverse direction or longitudinal direction setting 100 pairs of the panel body of certain-length, and as shown in figure 10, the connection groove section 100a of any one panel body 100 connects with the 100b of connection bump portion of another panel body 100 that is adjacent.
In above-mentioned state, caulking groove 110a, front upper the 1st right angle bending side 111 and 113 of front lower the 1st right angle bending sides that each panel body 100 is had carry out tie calking operation, then can finish inside and outside decoration construction based on the large-scale plane formula of caulking groove 110a and bending side 111,113.
Excellent and have the binding agent of strong effective adhesive power to bond with against weather, water proofing property to metal, can finish construction.
Be preferably set to, the caulking groove 110a degree of depth is about 2～3mm, and the interval when main body 100 is assembled with main body 100 is about 10～20mm, also can adjust width as required.
Interval between connection groove section 100a and the 100b of connection bump portion, two bending side 110b and cover caulking groove 110a, and 100 formed intervals of when assembling panel body of 140 can be by against weathers, water proofing property is excellent and have the powerful adhesive tape of element silicon calking agent, oil paint or cohesive force of strong effective adhesive power to carry out binder-treatment to metal.
Therefore, compare, the duration can be shortened to originally 1/4, save the labour cost in the construction simultaneously, and can be used for the building interior decoration and the exterior decoration of large-scale plane formula with batch (-type) unit panel 10 in the past.
In addition, compare with discontinuous formula unit panel 10 in the past, continous way panel body 100 can be boosted productivity and be reduced the unit cost of product.Because the panel body 100 of blocking by Len req can be set to laterally or vertically, thus seam will be reduced, and can solve and leak and problem such as heat insulation, sound insulation.
Being compared as follows shown in the table 1 of continuous metal face plate of the present invention and batch (-type) metal decking in the past.
Table 1: the comparison of continous way, batch (-type) metal decking
| Project | Batch (-type) | Continous way (invention among the application) | Remarks |
| The mode of production | Discontinuous formula | Continous way | |
| Volume thickness | 0.7mm more than | 0.5mm more than | The product original cost descends |
| The panel effective dimensions | Below the 6mm | Below the 12m | |
| Duration | Increase to 4 times of continous way | Shorten to step 1/4 | |
| The engineering labour cost | 10,000 won (Won)/m | 6,000 won (Won)/m | Save labour cost |
| Reinforcing bar (steel) use amount | Compare with continous way, raw steel body (steel) uses more | Compare with batch (-type), raw steel body (steel) uses less | Effective dimensions difference |
| Detail design | Can laterally construct | Can horizontal, vertically construction | |
| The generation phenomenon of leaking | Seam is more | Seam is less | |
| Purposes | Only can be used for the building exterior decoration | The inside and outside finishing of building is all available |
According to the present invention as described hereinbefore, can reach the panel body of producing Len req, the saving production cost of boosting productivity, reduce production unit cost, can conveniently promptly finish construction again and shorten the engineering time, thereby save labour cost and Master Cost, and because caulking groove is pressed certain spacing parallel arranging setting, succinctly attractive in appearance, make its exterior decoration that promptly can be used for building also can be used for interior decoration.
Claims (8)
1, a kind of continuous metal face plate, wherein,
Described metal decking is inserted packing material and is constituted between front panel made from color steel sheet and rear board;
Above-mentioned front panel (110) is pressed certain width and is formed continuously in the longitudinal direction;
Uniformly-spaced form caulking groove (100a) in a narrow margin simultaneously in the longitudinal direction;
Having the above-mentioned rear board (120) identical with above-mentioned front panel (110) width forms by the conitnuous forms identical with front panel (110);
Along front and back panels (110), (120) length direction, connection groove section (100a) is formed at the top of plate (110) and rear board (120) in front, forms connection bump portion (100b) in the bottom;
Between front and back panels (110), (120), insert packing material.
2, continuous metal face plate as claimed in claim 1, wherein,
Above-mentioned each caulking groove (110) is provided with the have rod lid (140) of (142), and described rod (142) is arranged on the both sides of a side of identical with described caulking groove (110) length and wideer than caulking groove (110) width plate body (141);
And above-mentioned rod (142) is fixed on the back of front panel (110), and it is airtight that caulking groove (110) is externally carried out;
And in the front of above-mentioned plate body (141), just form on the outside face concavo-convex.
3, continuous metal face plate as claimed in claim 1 or 2, wherein, the interval between the width of above-mentioned caulking groove (100a) and length and caulking groove (100a) can be adjusted arbitrarily.
4, continuous metal face plate as claimed in claim 1 or 2, wherein, above-mentioned packing material is to use the heat-barrier material manufacturing that is selected from polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate etc. to form.
5, a kind of forming method of continuous metal face plate, wherein,
Described method is to insert packing material and the moulding metal decking comprises between front panel that color steel sheet is made and rear board:
The step that above-mentioned front and back panels with certain width forms in the longitudinal direction continuously;
The step that in a narrow margin caulking groove etc. is equally spaced formed on the length direction of above-mentioned front panel;
Bend the upper and lower part of above-mentioned front and back panels, form the step of connection groove section and connection bump portion respectively;
Cap is set, makes above-mentioned caulking groove and outside airtight step;
Between above-mentioned front and back panels, fill packing material and make the step of its sclerosis;
Above-mentioned panel is blocked to the step of suitable length and transportation.
6, the forming method of continuous metal face plate as claimed in claim 5, wherein,
Above-mentioned packing material is to use the heat-barrier material manufacturing that is selected from polyurethane foam (PU), glass wool sheet material (G/W), slag wool sheet material, Ashestos plate (R/W), styrenic foams sheet material (EPS), polyester form sheet material or plastic heat-insulating material plate etc. to form.
7, a kind of method of using continuous metal face plate that body of wall is constructed, wherein,
On the body of wall of need constructions, the connection groove section (100a) that makes continous way panel body (100) connects with the connection bump portion (100b) of another piece continous way panel body (100) that is adjacent, and with bolted in metope;
Subsequently, respectively between the interval between caulking groove (110a), connection groove section (100a) and the connection bump portion (100b) that continous way panel body (100) has and front upper the 1st right angle bending side (111) and front lower the 1st right angle bending side (113), excellent and have the binding agent of strong effective adhesive power to carry out tie calking operation with tolerance to climate, water proofing property to metal, continuous metal face plate is constructed to body of wall.
8, construction method as claimed in claim 7, wherein,
When panel body (100) is assembled with panel body (100), the interval is set is about 10～20mm;
And on the interval that forms between the panel body (100) when caulking groove (110a) between the interval between connection groove section (100a) and connection bump portion (100b), two bending sides (110b) and lid (140) and assembling, there is the powerful adhesive tape of element silicon calking agent, oil paint or adhesion of strong effective adhesive power to carry out binder-treatment with tolerance to climate, water proofing property excellence and to metal.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040102680 | 2004-12-07 | ||
| KR1020040102680 | 2004-12-07 | ||
| KR1020050035059 | 2005-04-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1785666A true CN1785666A (en) | 2006-06-14 |
Family
ID=36783315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2005100899615A Pending CN1785666A (en) | 2004-12-07 | 2005-08-08 | Continuous metal face plate and forming method thereof |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR100712140B1 (en) |
| CN (1) | CN1785666A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112854587A (en) * | 2021-02-08 | 2021-05-28 | 王晓军 | Manufacturing method and manufacturing system of aggregate metal plate composite integrated building board |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100712141B1 (en) * | 2004-12-22 | 2007-04-27 | 채수하 | A serial metal panel, forming method thereof and executing method with the serial metal panel |
| KR101432665B1 (en) * | 2012-12-18 | 2014-08-25 | 노민혁 | A continuous manufacture device of metal panel |
| KR20150010219A (en) * | 2013-07-18 | 2015-01-28 | 채수하 | Connecting structure of panel |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2816102B2 (en) * | 1994-08-22 | 1998-10-27 | 大同鋼板株式会社 | Method and apparatus for manufacturing insulated fireproof panel |
| KR19990019928U (en) * | 1997-11-21 | 1999-06-15 | 신용운 | Panel for assembly building |
| KR100316895B1 (en) * | 1999-01-15 | 2001-12-22 | 박기성 | Manufactured method of prefabricated panel |
| JP3917790B2 (en) * | 1999-12-13 | 2007-05-23 | 日鉄住金鋼板株式会社 | Insulating panel manufacturing method |
| KR200193364Y1 (en) * | 2000-03-23 | 2000-08-16 | 박기대 | Sandwich panel |
| KR200262993Y1 (en) * | 2001-07-31 | 2002-01-31 | 안이준 | Steel wood pannel |
| KR100712141B1 (en) * | 2004-12-22 | 2007-04-27 | 채수하 | A serial metal panel, forming method thereof and executing method with the serial metal panel |
-
2005
- 2005-04-27 KR KR1020050035059A patent/KR100712140B1/en not_active IP Right Cessation
- 2005-08-08 CN CNA2005100899615A patent/CN1785666A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112854587A (en) * | 2021-02-08 | 2021-05-28 | 王晓军 | Manufacturing method and manufacturing system of aggregate metal plate composite integrated building board |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20060063570A (en) | 2006-06-12 |
| KR100712140B1 (en) | 2007-04-27 |
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Open date: 20060614 |