CN1792523A - 用于去屑加工的刀夹 - Google Patents

用于去屑加工的刀夹 Download PDF

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CN1792523A
CN1792523A CNA2005101362208A CN200510136220A CN1792523A CN 1792523 A CN1792523 A CN 1792523A CN A2005101362208 A CNA2005101362208 A CN A2005101362208A CN 200510136220 A CN200510136220 A CN 200510136220A CN 1792523 A CN1792523 A CN 1792523A
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cutter holder
layer
chromatograph
color
chip removing
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阿尔格伦·马茨
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Sandvik Intellectual Property AB
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    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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    • C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
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    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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Abstract

本发明涉及一种刀夹，具有位于最外面、薄且具有颜色的非氧化物色层，其中所述的颜色利用干涉方法形成。

Description

用于去屑加工的刀夹
技术领域
本发明涉及一种用于去屑加工的刀夹，该刀夹设置有位于最外面、薄且具有颜色的干涉色层。
背景技术
在本申请中，刀夹指的是用于去屑加工的一个或者多个切削刀片的夹具。该夹具具有基体，在基体上设置有用于容纳切削刀片的至少一个刀片容纳底座或者其它装置。对于车削应用，所述刀夹通常为细长形状，而对于铣削应用，为旋转对称的形状。刀片由硬质合金、金属陶瓷、陶瓷、高速钢、工具钢或者例如立方氮化硼或金刚石等超硬材料制成。
该刀夹由工具钢制成并且利用传统的去屑加工方法制造成具有所期望的形状和尺寸。之后，对表面进行处理，以便获得黑色氧化物表面。最后，对表面上油以进一步加以保护。
如果刀夹能够具有不同的颜色以便指导终端用户正确选择用于特定加工操作的刀夹并且还基于装饰性的原因，这当然是非常有用的。令人遗憾的是，适于这种目的的有色化合物的种类是有限的。一种经常使用的方法是阳极化处理。另一可行途径为使用物理气相沉积工艺(PVD)。
发明内容
本发明目的在于提供一种刀夹，其具有不同的颜色以便指导终端用户正确选择用于特定加工操作的刀夹。
本发明另一个目的在于提供一种带有有色层的刀夹，所述的层具有提高的耐磨性。
本发明再一个目的在于提供一种带有有色层的刀夹，所述的层易于被沉积。
本发明还一个目的在于提供一种有色刀夹，所述颜色在一次上刀操作(charge)期间以及在不同上刀操作期间是一致的。
根据本发明，利用位于最外面、薄且具有颜色的非氧化物色层提供一种有色刀夹，所述薄层优选为来自包括在元素周期表的IVB、VB或VIB族的组中的金属、Al、Si和B或其混合物的碳化物、氮化物或碳氮化物的层，优选为Ti和/或Al的碳化物、氮化物或碳氮化物的层。所述层的厚度使得其利用干涉方法形成颜色，即，厚度＜0.5μm、优选0.05-0.3μm、最优选0.05-＜0.2μm。基体由工具钢构成。
所述色层可以为唯一的层，但是还可将其设置于功能性耐磨涂层的上面。优选地，所述色层与厚度为0.1-5.0μm的TiN层相接触。
在一个优选实施例中，所述的色层为(Ti，Al)N，更具体地说为TixAl1-xN，其中0.1＜x＜0.9，优选0.4＜x＜0.7，最优选0.4＜x＜0.6。
优选所述层是蓝色的，其中-20＜a*＜0、-40＜b*＜0并且0＜L*＜95。在一个优选实施例中，-20＜a*＜-10。在另一个优选实施例中，-40＜b*＜-20。所述a*、b*和L*坐标作为CIELab系统的一部分在本领域是公知的，所述CIELab系统为设备独立的均匀颜色空间，其中，颜色位于三维直角坐标系内。所述的三维是亮度(L*)、红色度/绿色度(a*)和黄色度/蓝色度(b*)。
利用PVD技术，优选利用磁控溅射或者阴极电弧蒸发沉积所述的层。所述的层易于在现场生产设备中以与功能性耐磨层相同的装置进行沉积。
所述的色层还可利用等离子体辅助化学气相沉积(PACVD)工艺进行沉积。
具体实施方式
实例1
利用溅射工艺为端铣刀刀夹涂覆蓝色的外涂层。同时对圆柱体形状的、20×20mm2大小的金属薄片进行涂覆。刀夹以及金属薄片均进行相同的3重(3-fold)旋转。Ar、Kr和N2的流量分别调整为150、85和70sccm。施加100V的负基质偏压。首先，沉积约0.2μm的TiN层。在该TiN层上面，使用两个Ti0.5Al0.5靶作为金属源沉积(Ti0.5Al0.5)N层。通过在每个Ti0.5Al0.5靶上施加3.2kW的阴极功率，在23分钟的时间内沉积该(Ti0.5Al0.5)N层，可获得美丽的蓝色颜色。利用具有下述设置的Minolta分光光度计对金属薄片上的L*、a*和b*值进行测量：
掩膜/光泽          M/SCI
紫外设置           UV 100％
光源               D65
观察器             10°
显示器             DIFF & ABS。
并且获得下述结果：a*＝-16、b*＝-30、L*＝39。
实例2
重复进行实例1，但是，通过在每个Ti0.5Al0.5靶上施加3.7kW的阴极功率，在23分钟的时间内沉积(Ti，Al)N层。获得蓝色颜色，并获得如下结果：a*＝-18、b*＝-23、L*＝46。
实例3
重复进行实例1，但是，通过在每个Ti0.5Al0.5靶上施加5.7kW的阴极功率，在23分钟的时间内沉积(Ti，Al)N层。获得绿色颜色，并获得如下结果：a*＝-14、b*＝-7、L*＝56。
实例4
重复进行实例1，但是，Ar、Kr和N2的流量分别改变为250、150和70sccm，并且通过在每个Ti0.5Al0.5靶上施加3.2kW的阴极功率，在23分钟的时间内沉积(Ti，Al)N层。获得深蓝色颜色，并获得如下结果：a*＝-3、b*＝-39、L*＝29。
实例5
在一段时间之后完全重复实例4。再次获得深蓝色颜色，结果如下：a*＝-5、b*＝-37、L*＝31。

Claims (8)

1.一种刀夹，其特征在于，具有位于最外面、薄且具有颜色的非氧化物色层，其中所述的颜色利用干涉方法形成。
2.如权利要求1所述的刀夹，其特征在于，所述色层的厚度＜0.5μm。
3.如权利要求1所述的刀夹，其特征在于，所述的色层为来自由元素周期表的IVB、VB或VIB族的金属所构成的组中的金属、Al、Si和B或其混合物的碳化物、氮化物或碳氮化物。
4.如权利要求3所述的刀夹，其特征在于，所述金属为Ti和/或Al。
5.如权利要求4所述的刀夹，其特征在于，所述的色层为TixAl1-xN。
6.如权利要求5所述的刀夹，其特征在于，0.1＜x＜0.9，优选0.4＜x＜0.7，最优选0.4＜x＜0.6。
7.如权利要求1所述的刀夹，其特征在于，所述的色层为蓝色的并且-20＜a*＜0、-40＜b*＜0并且0＜L*＜95。
8.如权利要求5所述的刀夹，其特征在于，在优选为0.1-5.0μm厚的TiN层上面沉积所述的色层。
CNA2005101362208A 2004-12-22 2005-12-22 用于去屑加工的刀夹 Pending CN1792523A (zh)

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EP1674179A1 (en) 2006-06-28
US20060154109A1 (en) 2006-07-13
ATE391570T1 (de) 2008-04-15
EP1930105A2 (en) 2008-06-11
SE0403174D0 (sv) 2004-12-22
DE602005005925T2 (de) 2009-07-09
KR20060072091A (ko) 2006-06-27
EP1674179B1 (en) 2008-04-09
DE602005005925D1 (de) 2008-05-21
EP1930105A3 (en) 2008-07-02

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