CN1789181A - Continuous glass mold forming system - Google Patents

Continuous glass mold forming system Download PDF

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Publication number
CN1789181A
CN1789181A CNA200410101284XA CN200410101284A CN1789181A CN 1789181 A CN1789181 A CN 1789181A CN A200410101284X A CNA200410101284X A CN A200410101284XA CN 200410101284 A CN200410101284 A CN 200410101284A CN 1789181 A CN1789181 A CN 1789181A
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China
Prior art keywords
station
glass
working chamber
barrel
middle sleeve
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CNA200410101284XA
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Chinese (zh)
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CN100344560C (en
Inventor
王孟坤
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Asia Optical Co Inc
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Asia Optical Co Inc
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Priority to CNB200410101284XA priority Critical patent/CN100344560C/en
Publication of CN1789181A publication Critical patent/CN1789181A/en
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Publication of CN100344560C publication Critical patent/CN100344560C/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention provides a continuous glass mould forming system, comprising the forming room which comprises a first and second entering replacing port, the first entering replacing station corresponding to the said first entering port equipped in the forming room, a second entering replacing station corresponding to the second entering room equipped in the forming room, at least one first heating station, at least one first pressure station, a first cooling station, and a forming device comprising at least one forming unit equipped with a upper and lower mould train and a middle sleeve barrer which set in order in the forming room, when the upper and lower mould train is in the first entering replacing station, the middle sleeve barrer can support the glass material to be connected in the middle of the upper and lower mould train through in the outer of the forming room through the first entering replacing port, when the forming unit moves, the glass material can be pressurized into a glass lens, and when the forming unit moves to the second entering replacing station, the middle sleeve barrer can support the glass len to be move out the forming room through the second entering replacing port.

Description

Continuous glass mold forming system
Technical field
The present invention relates to a kind of shaping system, particularly relate to the high continuous glass mold forming system of a kind of productive efficiency.
Background technology
As shown in Figure 1, continuous glass mold forming system for existing a kind of optical glass lens that is used to be shaped, comprise a working chamber 1, one is arranged at the first preparation station 2 of this 1 ingress, working chamber, two this first preparation stations 2 of continuing are arranged at heating stations 3 in this working chamber 1, two these heating stations 3 that continue are arranged at pressurizing point 4 in this working chamber 1, three these pressurizing points 4 that continue are arranged at cooling stations 5 in this working chamber 1, one these cooling stations 5 that continue are arranged at the second preparation station 6 in this 1 exit, working chamber, one this second preparation station 6 of continuing is arranged at the 3rd outer preparation station 7 of this working chamber 1, one continue the 3rd preparation station 7 be arranged at this working chamber 1 outer disassembling station 8, one continues, and this is disassembled station 8 and is arranged at 1 outer the going into for station 9 of this working chamber, one continues, and this is gone into for 9 combined stations 101 that are arranged at outside this working chamber 1 of standing, a pair of should first preparation station 2 be arranged at the 4th outer preparation station 102 of this working chamber 1, one contiguous this gone into the suction nozzle 103 that can be used for drawing glass mirror or glass nitre material for station 9, and 14 groups can be at these stations other the forming unit 104 that circulation is moved.These forming units 104 have all that a sleeve 1041, is positioned in this sleeve 1041 and the following die 1042 that can put for a glass nitre material 105, and a upper cores 1043 that is sheathed on movably in this sleeve 1041.
When this shaping system begins the continuous production glass mirror, forming unit 104 at this first preparation station 2 can move to these heating stations 3 in order together with this glass nitre material 105, and make this glass nitre material 105 be heated softening, then, this forming unit 104 can move to these pressurizing points 4 in order, and make the 105 pressurized shapings of remollescent glass nitre material is a glass mirror 106, then, this forming unit 104 can move to these cooling stations 5 in order together with this glass mirror 106, and make the setting that is cooled of this glass mirror 106, then, this forming unit 104 can move to this second preparation station 6 together with this glass mirror 106, and grasped to the 3rd preparation station 7 by a mechanical arm (figure do not show), then, this forming unit 104 can move to this together with this glass mirror 106 and disassemble station 8, and removed this upper cores 1043 by a mechanical arm (figure do not show), then, this sleeve 1041 can move to this with this time die 1042 together with this glass mirror 106 and go into for station 9, at this moment, this suction nozzle 103 can move down draws (figure does not show) placement to a storage area with this glass mirror 106, and then another glass nitre material 105 inhaled from a Material Staging Area (figure do not show) place on this time die 1042, then, this sleeve 1041 can move to this combined station 101 with this time die 1042 together with this another glass nitre material 105, go in this sleeve 1041 for 1043 groups for another upper cores that a mechanical arm (figure does not show) will grasp, at last, this forming unit 104 can move to the 4th preparation station 102 together with this another glass nitre material 105, and grasped to this first preparation station 2, to carry out cyclic production process next time by a mechanical arm (figure do not show).So, this shaping system is these glass mirror 106 with glass nitre material 105 mold formings in these forming units 104 serially promptly.
Though this shaping system can reach the purpose of these glass mirror 106 of continuous production,, when actual production, this shaping system but has following disappearance:
One, the forming unit 104 of this shaping system must be in different disassembling on station 8 and the combined station 101, carry out disassembling and organize of this upper cores 1043 respectively into action, so, not only can the increase system numerous and diverse property of carrying step, and influence production efficiency, and, this forming unit 104 this disassemble station 8, this combined station 101 all need carry out a gauged operation of contraposition respectively, also can increase the gauged position of these forming unit 104 required contrapositions, number of times and complexity, go into bad problem and cause this forming unit 104 to take place easily to decompose with group.
Two, the forming unit 104 of this shaping system also can't be limited in the central position of this glass nitre material 105 on the central axis position of this sleeve 1041, therefore, this glass nitre material 105 goes into for station 9 to move to the process of this combined station 101 in this goes into for the storing process at station 9 or from this, the situation of the central axis position of its this sleeve 1041 of center position deviation all may take place, thereby tends to cause this glass nitre material 105 to be configured as a bad inclined to one side meat eyeglass in follow-up forming process.
Three, the forming unit 104 of this shaping system is to disassemble outside this working chamber 1, therefore, different with this glass mirror 106 for fear of this upper and lower die 1043,1042 because of the cooling contraction rate, and the upper and lower transcription face shape 1061,1062 of causing this glass mirror 106 produces distortion, this shaping system promptly must cool off this forming unit 104 by the cooling stations 5 of multistation, so that this forming unit 104 can be cooled to the state near room temperature before being sent this working chamber 1, so, the cooling stations 5 of multistation not only can influence production efficiency, also can increase equipment cost.
Summary of the invention
The object of the present invention is to provide a kind of productive efficiency height and the low continuous glass mold forming system of equipment cost.
Continuous glass mold forming system of the present invention comprises a working chamber, one first and goes into for station, one second to go into for station, at least one first heating station, at least one first pressurizing point, one first cooling stations, and a building mortion.This working chamber has one first to be gone into for mouth, and one second goes into for mouth.First to go into for station be to should first going into for mouth to be arranged in this working chamber for this.Second to go into for station be to should second going into for mouth to be arranged in this working chamber for this.This first heating station is to be arranged in this working chamber and between this first and second to go into to replace between the station.This first pressurizing point is to be arranged in this working chamber and between this first heating station and this second gone into for the station.This first cooling stations is to be arranged in this working chamber and between this first pressurizing point and this second gone into for the station.This building mortion comprises at least one forming unit, this forming unit has module, module on one, reaching one removably is connected on this, middle sleeve between the following module, this middle sleeve has barrel in, and one centered on the middle endoporus that defines by barrel in this, but should in barrel have one radially extend inwardly and a bottom surface of support one glass nitre material first hold the shoulder face, but and one radially extend inwardly and be higher than this first hold the shoulder face and a bottom surface of support one glass mirror second hold the shoulder face, on this, following module is when first goes into for the station, but this glass nitre material of this middle sleeve support outside this working chamber through this first go into for mouthful and be connected on this, between the following module, when this forming unit first is gone into when moving to this first heating station for the station from this, this first heating station can be with this glass nitre material thermoplastic, when this forming unit when this first heating station moves to this first pressurizing point, this first pressurizing point can be this glass mirror with this glass nitre material press molding of remollescent, when this forming unit when this first pressurizing point moves to this first cooling stations, this first cooling stations can be with this glass mirror cooling shaping, when this forming unit moves to this second when going into for the station from this first cooling stations, but this this glass mirror of middle sleeve support and second go into for mouth to be moved out of this working chamber through this.
Continuous glass mold forming system of the present invention, not only productive efficiency height and equipment cost are low, and can effectively avoid glass nitre material to be configured as inclined to one side meat eyeglass, so can reach the purpose of invention really.
Description of drawings
The present invention is described in detail below in conjunction with drawings and Examples:
Fig. 1 is the synoptic diagram that existing a kind of shaping system is produced glass mirror continuously;
Fig. 2 is the configuration schematic diagram of overlooking of continuous glass mold forming system one preferred embodiment of the present invention;
Fig. 3 is the illustrative view of this preferred embodiment;
Fig. 4 is the local enlarged diagram among Fig. 3, and a forming unit of this preferred embodiment and the size matching relationship of a glass nitre material are described;
Fig. 5 is the local enlarged diagram among Fig. 3, and the forming unit of this preferred embodiment and the size matching relationship of a glass mirror are described;
Fig. 6 is the local enlarged diagram among Fig. 3, illustrates that this glass nitre material is that support is positioned in the middle sleeve of this forming unit;
Fig. 7 is the view of a similar Fig. 3, and first and second clamp device that this preferred embodiment is described is to move in the working chamber of this preferred embodiment, and grasps the middle sleeve that these forming unit supports have these glass mirror respectively;
Fig. 8 is the view of a similar Fig. 7, illustrates that this first and second clamp device is to have the middle sleeve of these glass mirror to grasp these forming unit supports to move;
Fig. 9 is the local enlarged diagram among Fig. 8;
Figure 10 is the view of a similar Fig. 7, this first and second clamp device rotation is described and has the middle sleeve of these glass nitre materials to move between the upper and lower module of these forming units another support;
Figure 11 is the view of a similar Fig. 7, illustrates that this first and second clamp device moves down and has the middle sleeve of these glass nitre materials to be connected on the following module of these forming units support;
Figure 12 is the view of a similar Fig. 7, illustrates that this first and second clamp device grasps support and the middle sleeve of these glass mirror arranged and shift out this working chamber.
Embodiment
About aforementioned and other technology contents, characteristics and effect of the present invention, in the following detailed description that cooperates with reference to a graphic preferred embodiment, can clearly understand.
Consult Fig. 2, the preferred embodiment of continuous glass mold forming system of the present invention, be to can be used for (seeing Fig. 4 for the glass mirror 300 that number has big outer diameter D 2 with counting glass nitre material 200 continuous moldings with a less outer diameter D 1,5), these glass nitre materials 200 all have a bottom surface 210, one end face 220 in contrast to this bottom surface 210, reach one and be connected in this end, end face 210, periphery 230 (see figure 4)s between 220, this shaping system comprises: a working chamber 10, one first goes into for station 20, one second goes into for station 30,2 first heating stations 40,2 first pressurizing points 50, one first cooling stations 60,2 second heating stations 70,2 second pressurizing points 80, one second cooling stations 90, one comprises the building mortion 110 of several forming units 120, one first clamp device 160, one second clamp device 170, one first suction means 180, one second suction means 190, and one can be used for circulating and promote the puopulsion unit 500 of these forming units 120.In addition, this case Fig. 3 to Figure 12 all be with each member among Fig. 2 relatively these working chamber's 10 upsets, 90 degree schematically illustrate so that understanding, close chat earlier bright.
Consult Fig. 3,4,5, this working chamber 10 has one first to be gone into for mouthfuls 11, and one first goes into for mouthfuls 11 second go into for mouthfuls 12 in contrast to this.
First to go into for station 20 be to be arranged in this working chamber 10 should first going into for mouthfuls 11 for this.
Second to go into for station 30 be to be arranged in this working chamber 10 should second going into for mouthfuls 12 for this.
These first heating stations 40 be arranged in regular turn in this working chamber 10 and between this first go into for station 20 and these first pressurizing points 50 between, and can carry out preheating respectively, add hot work.These first heating stations 40 all have one can upper and lower off and on mobile last hot-plate 41, and hot-plate 42 once.
These first pressurizing points 50 are to be arranged in regular turn in this working chamber 10 and between these first heating stations 40 and this first cooling stations 60, and can carry out precompressed, pressurization operation respectively.These first pressurizing points 50 all have one can upper and lower off and on mobile increased pressure board 51, and a base plate 52.
This first cooling stations 60 is to be arranged in this working chamber 10 and second to go into for standing between 30 between these first pressurizing points 50 and this.This first cooling stations 60 has one can upper and lower off and on mobile last cooling plate 61, and cooling plate 62 once.
These second heating stations 70 be arranged in regular turn in this working chamber 10 and between this second go into for station 30 and these second pressurizing points 80 between, and can carry out preheating respectively, add hot work.。These second heating stations 70 all have one can upper and lower off and on mobile last hot-plate 71, and hot-plate 72 once.
These second pressurizing points 80 are to be arranged in regular turn in this working chamber 10 and between these second heating stations 70 and this second cooling stations 90, and can carry out precompressed, pressurization operation respectively.These second pressurizing points 80 all have one can upper and lower off and on mobile increased pressure board 81, and a base plate 82.
This second cooling stations 90 is to be arranged in this working chamber 10 and first to go into for standing between 20 between these second pressurizing points 80 and this.This second cooling stations 90 has one can upper and lower off and on mobile last cooling plate 91, and cooling plate 92 once.
This building mortion 110 comprises respectively to should first and second going into to replace these forming units 120 of station 20,30, these first and second heating stations 40,70, these first and second pressurizing points 50,80, this first and second cooling stations 60,90.These forming units 120 all have module 140 on the module 130,, and a middle sleeve 150 that removably is connected between this upper and lower module 120,130.And, this building mortion 110 more comprise two can for substitute and be arranged at this working chamber 10 first and second go into for mouthfuls 11,12 outer middle sleeves 150, these middle sleeves 150 are identical with the middle sleeve 150 of these forming units 120, and, wherein a middle sleeve 150 is to should first going into for station 20 by these first clamp device, 160 clampings, and 150 of another middle sleeves are to should second going into for station 30 by these second clamp device, 170 clampings.
Because the composition of each forming unit 120 is all identical, below explain with the composition of a forming unit 120 wherein.This time module 130 has barrel 131, by the following endoporus 132 that defines that this time barrel 131 centers on, and a following die 133 that is sheathed on this time endoporus 132.This time barrel 131 has one first bearing surface 1311, this time die 133 has one first moulding surface 1331, in the present embodiment, this first moulding surface 1331 is to be formed at this time die 133 on the top of module on this 140, and this first bearing surface 1311 is to be formed at this time barrel 131 on the top of module on this 140 and around this first moulding surface 1331.Should go up module 140 and have on one barrel 141,, reach a upper cores 143 that is sheathed on endoporus 142 on this by the last endoporus 142 that defines that barrel this on 141 centers on.Should go up barrel 141 and have one second bearing surface 1411, this upper cores 143 has second moulding surface 1431 towards this first moulding surface 1331, in the present embodiment, this second bearing surface 1411 is to be formed at that barrel 141 is on the bottom of this time module 130 on this, and this second moulding surface 1431 is to be formed at this upper cores 143 on the bottom of this time module 130.This upper cores 143 can move near between the second position (see figure 5) of this time die 133 in a first location (see figure 4) and away from this time die 133 relative to going up barrel 141.This middle sleeve 150 has barrel 151 in, reaches one by the middle endoporus 152 that defines that barrel in this 151 centers on.Should in endoporus 152 have an aperture D3 less than the first aperture section 1521 of these glass nitre material 200 outer diameter D 1, an aperture D4 the second aperture section 1522 greater than these glass mirror 300 outer diameter D 2, and one be connected between this first and second aperture section 1521,1522 and aperture D5 corresponding to the 3rd aperture section 1523 of these glass nitre material 200 outer diameter D 1.Should in barrel 151 have one towards this first bearing surface 1311 and can with the 3rd bearing surface 1511 of these first bearing surface, 1311 butts, one towards this second bearing surface 1411 and can with the 4th bearing surface 1512 of these second bearing surface, 1411 butts, one be defined in this first, three aperture sections 1521, but shoulder face 1513 is held in first of between the 1523 and bottom surface 210 of this glass nitre material 200 of support, and one be defined in this second, three aperture sections 1522, but shoulder face 1514 is held in second of between 1523 an and bottom surface 310 of this glass mirror 300 of support, in the present embodiment, the 3rd, four bearing surfaces 1511, the 1512nd, be formed in this barrel 151 respectively towards this time, last module 130,140 the end, on the top.
This first clamp device 160 is to be arranged at first of this working chamber 10 to go into for outside the mouth 11, and in the present embodiment, this first clamp device 160 is to be a kind of double fastener hair style machinery jaw.This first clamp device 160 has one and can upper and lowerly move and the body 161 that rotates, and two jaws 162 that are installed in respectively on this body 161, these jaws 162 can be used for clamping respectively and wherein one supply to substitute the middle sleeve 150 of usefulness and be positioned at this first middle sleeve 150 of going into for the forming unit 120 on the station 20.
This second clamp device 170 is to be arranged at second of this working chamber 10 to go into for outside the mouth 12, and in the present embodiment, this second clamp device 170 also is to be a kind of double fastener hair style machinery jaw.This second clamp device 170 has one and can upper and lowerly move and the body 171 that rotates, and two jaws 172 that are installed in respectively on this body 171, these jaws 172 can be used for clamping respectively, and another supplies to substitute the middle sleeve 150 of usefulness and is positioned at this second middle sleeve 150 of going into for the forming unit 120 on the station 30.
This first suction means 180 is to be arranged at first of this working chamber 10 to go into for outside the mouth 11, and in the present embodiment, this first suction means 180 is the suction nozzles that can be used for drawing these glass nitre materials 200 and these glass mirror 300 for a kind of.
This second suction means 190 is to be arranged at second of this working chamber 10 to go into for outside the mouth 12, and in the present embodiment, this second suction means 190 also is the suction nozzle that can be used for drawing these glass nitre materials 200 and these glass mirror 300 for a kind of.
Before the present invention begins the continuous production glass mirror, as shown in Figure 6, be earlier the bottom surface 210 of this glass nitre material 200 to be born in first of the middle barrel 151 of this middle sleeve 150 to hold on the shoulder face 1513, and the periphery 230 that makes this glass nitre material 200 is limited in the 3rd aperture section 1523, then, as Fig. 3, shown in 4, but these glass nitre materials 200 of these middle sleeve 150 supports outside this working chamber 10 through this first, two go into for mouth 11,12 and be connected to this first, two go into for station 20, on on 30, following module 140, between 130, at this moment, be somebody's turn to do the 3rd of middle barrel 151, four bearing surfaces 1511, the 1512nd, respectively with this time, last barrel 131,141 first, two bearing surfaces 1311,1411 butts, and because first moulding surface 1331 of this time die 133 is to be higher than second of barrel 151 in this to hold shoulder face 1514 after the winding, therefore, this first moulding surface 1331 can hold up the bottom surface 210 of this glass nitre material 200, this first holds shoulder face 1513 and glass is taken off in the bottom surface 210 that makes this glass nitre material 200, simultaneously, but second moulding surface 1431 of 220 these upper cores 143 of pushing tow of the end face of this glass nitre material 200, and make this upper cores 143 move to this first location.
When the present invention begins the continuous production glass mirror, its production process is as described below: as shown in Figure 3, when this forming unit 120 first is gone into when moving to these first heating stations 40 for station 20 from this, the last hot-plate 41 of these first heating stations 40 can be displaced downwardly to the upper cores 143 of this forming unit 120 of contact, and cooperate these down hot-plates 42 and respectively with these glass nitre material 200 thermoplastics, then, when this forming unit 120 when these first heating stations 40 move to these first pressurizing points 50, the increased pressure board 51 of these first pressurizing points 50 can be displaced downwardly to the upper cores 143 of this forming unit 120 of contact, and cooperate these base plates 52 respectively and be this glass mirror 300 these glass nitre material 200 press moldings of remollescent, wherein, when this forming unit 120 is on the latter at these first pressure stations 50, this upper cores 143 can be pressed to this second position and make this glass nitre material 200 be configured as this glass mirror 300 from this first location, at this moment, the bottom surface 310 of this glass mirror 300 may extend to this and second holds shoulder face 1514 top (see figure 5)s, then, when this forming unit 120 when these first pressurizing points 50 move to this first cooling stations 60, the last cooling plate 61 of this first cooling stations 60 can be displaced downwardly to the upper cores 143 of this forming unit 120 of contact, and cooperate this time cooling plate 62 and with these glass mirror 300 cooling shapings, in like manner, another forming unit 120 also can be in regular turn second be gone into for station 30 through these second heating stations 70 from this, these second pressurizing points 80 move to this second cooling stations 90, and with another glass mirror 300 cooling shapings.Then, as shown in Figure 7, when these forming units 120 together with these glass mirror 300 respectively from this first, two cooling stations 60,90 move to this second, one goes into for station 30,20 o'clock, two mechanical arms, 400 (see figure 2)s can be respectively with this first, two go into for station 20, the last module 140 of the forming unit 120 on 30 grasps and moves, then, clamping support respectively have another glass nitre material 200 middle sleeve 150 this first, two clamp devices 160,170, can be respectively through this first, two go into for mouth 11,12 move in this working chamber 10, and then by inwardly this jaw 162,172 grasp respectively this first, two go into for station 20, the middle sleeve 150 of the forming unit 120 on 30, then, as Fig. 8, shown in 9, this is first years old, two clamp devices 160,170 can on move and make these middle sleeves 150 break away from these modules 130 down together with these glass mirror 300, in this process, second of these middle sleeves 150 hold the bottom surface 310 that shoulder face 1514 can hold up these glass mirror 300, and the bottom surface 310 that makes these glass mirror 300 breaks away from these first moulding surfaces 1331, then, as shown in figure 10, this is first years old, two clamp devices 160,170 can rotate respectively, and make support respectively that the middle sleeve 150 inside and outside transpositions of these glass mirror 300 and these glass nitre materials 200 be arranged, and then make support have the middle sleeve 150 of these glass mirror 300 to shift out on these respectively, following module 140, between 130, then, as shown in figure 11, this is first years old, two clamp devices 160,170 can move down, and make support have these middle sleeves 150 of these glass nitre materials 200 to be connected to respectively on these following modules 130, then, as shown in figure 12, this is first years old, two clamp devices 160,170 supports together with clamping have the middle sleeve 150 of these glass mirror 300, can be respectively through this first, two go into for mouth 11,12 and shift out outside this working chamber 10, and, these mechanical arm 400 (see figure 2)s then can be more respectively module on these 140 be grasped be displaced downwardly to be connected to this first, two go into for station 20, on the middle sleeve 150 on 30, at last, as shown in figure 12, this is first years old, two suction means 180,190 can be respectively with this first, two clamp devices 160, glass mirror 300 on the middle sleeve 150 of 170 grippings is inhaled from these middle sleeves 150, place and move to a storage area (figure does not show), then, again as shown in Figure 3, and respectively another glass nitre material 200 is inhaled from a Material Staging Area (figure does not show) and placed on these middle sleeves 150.
So, forming unit 120 of the present invention is capable of circulationly constantly first to go into to move to this for station 20 through these first heating stations 40, these first pressurizing points 50, this first cooling stations 60 and second go into for station 30 from this, second go into to move to this for station 30 through these second heating stations 70, these second pressurizing points 80, this second cooling stations 90 and first go into from this again, and be these glass mirror 300 with these glass nitre material 200 mold formings continuously for station 20.
Via above explanation, can again advantage of the present invention be summarized as follows:
One, compares with existing shaping system, existing shaping system can only be produced a slice glass mirror 106 in the cyclic production process of single, and, the present invention then can produce two glass mirror 300 simultaneously in the cyclic production process of single, simultaneously, the number of the forming unit 120 of use required for the present invention (12 groups) also is the number (14 groups) that is less than the forming unit 104 of the existing required use of shaping system, therefore, the present invention not only has the productive efficiency of multiplication, more can effectively reduce equipment cost.
Two, forming unit 120 of the present invention be do not go up at same station (this first go into on the station 20 or this second go into on the station 30) fixed point finishes disassembling and organizing into action of module 140 and this middle sleeve 150 this on, therefore, the present invention and existing shaping system must be disassembled station 8 from it and disassemble through it to go into to be carried to 101 groups of processes of going into of its combined station for station 9 and to compare again, but the present invention is the carrying step of simplified system not only, more but this forming unit 120 of demultiplication is in disassembling and organize gauged position of fashionable required contraposition and number of times (promptly, 120 need of forming unit of the present invention first go into for station 20 or this second to go into to carry out a gauged operation of contraposition for station 30 and get final product at this), and then can effectively avoid this forming unit 120 to take place to decompose and organize bad problem.
Three, as shown in Figure 6, when this glass nitre material 200 bears when first of middle sleeve 150 of the present invention holds on the shoulder face 1513, the periphery 230 of this glass nitre material 200 is to be limited in the 3rd aperture section 1523.Be with, the present invention utilize this first, two suction means 180,190 insert these glass nitre materials 200 in the process of these middle sleeves 150, or utilize this first, two clamp devices 160,170 move into the middle sleeve 150 of clamping in the process in these working chambers 10 together with these glass nitre materials 200, the situation of the central axis position of its these middle sleeves 150 of center position deviation all can not take place in these glass nitre materials 200, therefore, when this middle sleeve 150 of the present invention is connected on these together with these glass nitre materials 200, following module 140, in the time of between 130, these glass nitre materials 200 can be aligned with on these, following module 140,130 central axis position, so, the present invention can effectively avoid these glass nitre materials 200 just not being configured as an inclined to one side meat eyeglass because of shaping position, and significantly improves the product yield of making these glass mirror 300.
Four, as shown in Figure 8, forming unit 120 of the present invention is to finish the action of disassembling in this working chamber 10, and then in this working chamber 10, make this glass mirror 300 on, following transcription face shape 320,330 disengagings are somebody's turn to do, following die 143,133 second, one moulding surface 1431,1331, then, this glass mirror 300 be in its bottom surface 310 by these middle sleeve 150 supports but do not touch its down under situation of transcription face shape 330 (see figure 9) be moved out of this working chamber 10, therefore, the present invention and existing shaping system are compared, the present invention does not have existing shaping system on it fully, following die 1043,1042 scruple different with the cooling contraction rate of this glass mirror 106, so, the present invention is after these glass mirror 300 pressurized shapings, can only borrow single first cooling stations 60 or second cooling stations 90 to come this glass mirror 300 of cooling shaping, and do not need must utilize the cooling stations 5 of multistation to cool off this forming unit 104 as existing shaping system, therefore, the cooling stations number of use required for the present invention is far fewer than existing shaping system, and can effectively increase production efficiency, and reduce equipment cost.
What deserves to be mentioned is, basis is bright can be with these second heating stations 70, these second pressurizing points 80, and this second cooling stations 90 is removed, and first go into for 20 operations of inserting of carrying out these glass nitre materials 200 in station at this, and second go into for 30 the taking-up operations of carrying out these glass mirror 300 in station at this, so, also can reach identical purpose and effect.In addition, the present invention also can second go into this for station 30, these second heating stations 70, these second pressurizing points 80, and this second cooling stations 90 is removed, and only first go into for station 20, these first heating stations 40, these first pressurizing points 50 by this, and this first cooling stations 60 successively these glass mirror 300 of cyclic production (promptly this forming unit 120 is through behind this first cooling stations 60, promptly moving to this first goes into for station 20 to carry out follow-up disassembling, change, organize into action), so, also can reach identical purpose and effect.

Claims (18)

1. continuous glass mold forming system is characterized in that:
This continuous glass mold forming system comprises:
One working chamber has one first and goes into for mouth, and one second goes into for mouth;
One first goes into for the station, be to should first go into for mouthful and be arranged in this working chamber;
One second goes into for the station, be to should second go into for mouthful and be arranged in this working chamber;
At least one first heating station, be arranged in this working chamber and go into for the station between this first and second between;
At least one first pressurizing point is to be arranged in this working chamber and between this first heating station and this second gone into for the station;
One first cooling stations is to be arranged in this working chamber and between this first pressurizing point and this second gone into for the station; And
One building mortion, comprise at least one forming unit, this forming unit has module, module on one, reaching one removably is connected on this, middle sleeve between the following module, this middle sleeve has barrel in, and one centered on the middle endoporus that defines by barrel in this, but should in barrel have one radially extend inwardly and a bottom surface of support one glass nitre material first hold the shoulder face, but and one radially extend inwardly and be higher than this first hold the shoulder face and a bottom surface of support one glass mirror second hold the shoulder face, on this, following module is when first goes into for the station, but this glass nitre material of this middle sleeve support outside this working chamber through this first go into for mouthful and be connected on this, between the following module, when this forming unit first is gone into when moving to this first heating station for the station from this, this first heating station can be with this glass nitre material thermoplastic, when this forming unit when this first heating station moves to this first pressurizing point, this first pressurizing point can be this glass mirror with this glass nitre material press molding of remollescent, when this forming unit when this first pressurizing point moves to this first cooling stations, this first cooling stations can be with this glass mirror cooling shaping, when this forming unit moves to this second when going into for the station from this first cooling stations, but this this glass mirror of middle sleeve support and second go into for mouth to be moved out of this working chamber through this.
2. continuous glass mold forming system as claimed in claim 1 is characterized in that:
This continuous glass mold forming system more comprises at least one second heating station, at least one second pressurizing point, and one second cooling stations, this second heating station be arranged in this working chamber and between this second, one goes into between the station, this second pressurizing point is to be arranged in this working chamber and between this second heating station and this first gone into for the station, this second cooling stations is to be arranged in this working chamber and between this second pressurizing point and this first gone into for the station, this building mortion comprises that more two can and be arranged at first of this working chamber for replacement, two go into for a mouthful outer middle sleeve, wherein a middle sleeve is to should first going into for the station, another middle sleeve is to should second going into for the station, when the middle sleeve of this forming unit second goes into for the station second to go into when mouthful being moved out of this working chamber through this at this together with this glass mirror, but to should second going into for another glass nitre material of middle sleeve support at station through this second to go into for mouth to be moved into this working chamber, and be connected on this, between the following module, when this forming unit second is gone into when moving to this second heating station for the station from this, this second heating station can be with this another glass nitre material thermoplastic, when this forming unit when this second heating station moves to this second pressurizing point, this second pressurizing point can be another glass mirror with this another glass nitre material press molding of remollescent, when this forming unit when this second pressurizing point moves to this second cooling stations, this second cooling stations can be with this another glass mirror cooling shaping, when this forming unit moves to this first when going into for the station from this second cooling stations, but this another glass mirror of this middle sleeve support and first go into for mouth to be moved out of this working chamber through this, and, but to should first going into for another glass nitre material of middle sleeve support at station through this first to go into for mouthful being moved into this working chamber, and be connected on this, between the following module.
3. continuous glass mold forming system as claimed in claim 2 is characterized in that:
This continuous glass mold forming system comprises 2 first heating stations, 2 first pressurizing points, 2 second heating stations, and 2 second pressurizing points.
4. continuous glass mold forming system as claimed in claim 3 is characterized in that:
This building mortion comprises that number is respectively to should first and second going into to replace the forming unit of station, these first and second heating stations, these first and second pressurizing points, this first and second cooling stations, these forming units are first to go into to move to this for the station through these first heating stations, these first pressurizing points, this first cooling stations and second go into for the station from this circularly, second go into to move to this for the station through these second heating stations, these second pressurizing points, this second cooling stations and first go into for the station from this again.
5. continuous glass mold forming system as claimed in claim 3 is characterized in that:
This continuous glass mold forming system more comprises one and is arranged at first of this working chamber and goes into for mouthful first an outer clamp device, and one be arranged at second of this working chamber and go into for mouthful second an outer clamp device, when this forming unit moves to this second when going into for the station together with this glass mirror, this second clamp device can grasp the middle sleeve that this another glass nitre material is arranged to should second going into for station and support, and second go into for mouthful moving into to grasp in this working chamber at this second this middle sleeve of going into for the station through this, and will shift out on this together with this glass mirror at second this middle sleeve of going into for the station, between the following module, and this middle sleeve is connected on this together with this another glass nitre material, between the following module, and then this middle sleeve second gone into for mouth to shift out this working chamber through this together with this glass mirror, and, when this forming unit moves to this first when going into for the station together with this another glass mirror, this first clamp device can grasp the middle sleeve that this another glass nitre material is arranged to should first going into for station and support, and first go into for mouthful moving into to grasp in this working chamber at this first this middle sleeve of going into for the station through this, and will shift out on this together with this another glass mirror at first this middle sleeve of going into for the station, between the following module, and this middle sleeve is connected on this together with this another glass nitre material, between the following module, and then this middle sleeve first gone into for mouth to shift out this working chamber through this together with this another glass mirror.
6. continuous glass mold forming system as claimed in claim 5 is characterized in that:
This continuous glass mold forming system more comprises one and is arranged at first of this working chamber and goes into for mouthful first an outer suction means, and one be arranged at second of this working chamber and go into for mouthful second an outer suction means, when this second clamp device second goes into for the station this middle sleeve second is gone into for after mouthful shifting out this working chamber through this together with this glass mirror at this, this second suction means can be inhaled this glass mirror from this middle sleeve, again another glass nitre material is inhaled and placed on this middle sleeve, and, when this first clamp device first goes into for the station this middle sleeve first is gone into for after mouthful shifting out this working chamber through this together with this another glass mirror at this, this first suction means can be inhaled this another glass mirror from this middle sleeve, another glass nitre material is inhaled to place on this middle sleeve again.
7. continuous glass mold forming system as claimed in claim 4 is characterized in that:
This continuous glass mold forming system more comprises the puopulsion unit of these forming units of promotion capable of circulation.
8. continuous glass mold forming system as claimed in claim 1 is characterized in that:
This time module has one first moulding surface, and first bearing surface around this first moulding surface, should go up module and have second moulding surface towards this first moulding surface, and second bearing surface towards this time module, should have the first aperture section of an aperture by middle endoporus less than this glass nitre material external diameter, one aperture is greater than the second aperture section of this glass mirror external diameter, and one be connected in this first, between the two aperture sections and aperture is corresponding to the 3rd aperture section of this glass nitre material external diameter, should in barrel have more one towards this first bearing surface and can with the 3rd bearing surface of this first bearing surface butt, and one towards this second bearing surface and can with the 4th bearing surface of this second bearing surface butt, should in barrel first hold the shoulder face be defined in this first, but between the three aperture sections and the bottom surface of this glass nitre material of support, should in barrel second hold the shoulder face be defined in this second, but between the three aperture sections and the bottom surface of this glass mirror of support, when this middle sleeve is connected on this time module, the 3rd, one bearing surface is mutual butt, and this first moulding surface is to be higher than this second to hold the shoulder face.
9. continuous glass mold forming system as claimed in claim 8 is characterized in that:
This time module has more, and barrel, is centered on the following endoporus that defines by this time barrel, an and following die that is sheathed on this time endoporus, this first moulding surface is to be formed at this time die on the top of module on this, and this first bearing surface is to be formed at this time barrel on the top of module on this.
10. continuous glass mold forming system as claimed in claim 9 is characterized in that:
Upward module has more barrel on, and is centered on the last endoporus that defines by barrel on this, and a upper cores that is sheathed on endoporus this on, this upper cores can be relative to going up barrel and moving between away from the first location of this time die and the close second position of this time die one.
11. continuous glass mold forming system as claimed in claim 10 is characterized in that:
This second moulding surface is to be formed at this upper cores on the bottom of this time module, and this second bearing surface is to be formed on this barrel on the bottom of this time module.
12. continuous glass mold forming system as claimed in claim 11 is characterized in that:
Should in third and fourth bearing surface of barrel be to be formed at barrel in this respectively on the end of this upper and lower module, top.
13. a continuous glass mold forming system is characterized in that:
This continuous glass mold forming system comprises:
One working chamber has into replacing mouth;
One first goes into for the station, is to be arranged in this working chamber going into for mouth;
At least one first heating station is to be arranged in this working chamber;
At least one first pressurizing point is to be arranged in this working chamber;
One first cooling stations is to be arranged in this working chamber; And
One building mortion, comprise at least one forming unit, this forming unit has module, module on one, reaching one removably is connected on this, middle sleeve between the following module, this middle sleeve has barrel in, and one centered on the middle endoporus that defines by barrel in this, but should in barrel have one radially extend inwardly and a bottom surface of support one glass nitre material first hold the shoulder face, but and one radially extend inwardly and be higher than this first hold the shoulder face and a bottom surface of support one glass mirror second hold the shoulder face, on this, following module is at this first when going into for the station, but this glass nitre material of this middle sleeve support goes into for mouth to be connected on this through this outside this working chamber, between the following module, when this forming unit first is gone into when moving to this first heating station for the station from this, this first heating station can be with this glass nitre material thermoplastic, when this forming unit when this first heating station moves to this first pressurizing point, this first pressurizing point can be this glass mirror with this glass nitre material press molding of remollescent, when this forming unit when this first pressurizing point moves to this first cooling stations, this first cooling stations can be with this glass mirror cooling shaping, when this forming unit moves to this first when going into for the station from this first cooling stations, but this this glass mirror of middle sleeve support and go into for mouth to be moved out of this working chamber through this.
14. continuous glass mold forming system as claimed in claim 13 is characterized in that:
This time module has one first moulding surface, and first bearing surface around this first moulding surface, should go up module and have second moulding surface towards this first moulding surface, and second bearing surface towards this time module, should have the first aperture section of an aperture by middle endoporus less than this glass nitre material external diameter, one aperture is greater than the second aperture section of this glass mirror external diameter, and one be connected in this first, between the two aperture sections and aperture is corresponding to the 3rd aperture section of this glass nitre material external diameter, should in barrel have more one towards this first bearing surface and can with the 3rd bearing surface of this first bearing surface butt, and one towards this second bearing surface and can with the 4th bearing surface of this second bearing surface butt, should in barrel first hold the shoulder face be defined in this first, but between the three aperture sections and the bottom surface of this glass nitre material of support, should in barrel second hold the shoulder face be defined in this second, but between the three aperture sections and the bottom surface of this glass mirror of support, when this middle sleeve is connected on this time module, the 3rd, one bearing surface is mutual butt, and this first moulding surface is to be higher than this second to hold the shoulder face.
15. continuous glass mold forming system as claimed in claim 14 is characterized in that:
This time module has more, and barrel, is centered on the following endoporus that defines by this time barrel, an and following die that is sheathed on this time endoporus, this first moulding surface is to be formed at this time die on the top of module on this, and this first bearing surface is to be formed at this time barrel on the top of module on this.
16. continuous glass mold forming system as claimed in claim 15 is characterized in that:
Upward module has more barrel on, and is centered on the last endoporus that defines by barrel on this, and a upper cores that is sheathed on endoporus this on, this upper cores can be relative to going up barrel and moving between away from the first location of this time die and the close second position of this time die one.
17. continuous glass mold forming system as claimed in claim 16 is characterized in that:
This second moulding surface is to be formed at this upper cores on the bottom of this time module, and this second bearing surface is to be formed on this barrel on the bottom of this time module.
18. continuous glass mold forming system as claimed in claim 17 is characterized in that:
Should in third and fourth bearing surface of barrel be to be formed at barrel in this respectively on the end of this upper and lower module, top.
CNB200410101284XA 2004-12-15 2004-12-15 Continuous glass mold forming system Expired - Fee Related CN100344560C (en)

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Application Number Priority Date Filing Date Title
CNB200410101284XA CN100344560C (en) 2004-12-15 2004-12-15 Continuous glass mold forming system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200410101284XA CN100344560C (en) 2004-12-15 2004-12-15 Continuous glass mold forming system

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CN1789181A true CN1789181A (en) 2006-06-21
CN100344560C CN100344560C (en) 2007-10-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101177334B (en) * 2006-11-06 2011-05-04 亚洲光学股份有限公司 Glass moulded forming equipment
CN103332852A (en) * 2013-06-28 2013-10-02 湖北新华光信息材料有限公司 Automatic molding press for chalcogenide glass
CN111362564A (en) * 2018-12-25 2020-07-03 宁波舜宇车载光学技术有限公司 Lens manufacturing apparatus and method
CN113461313A (en) * 2020-03-30 2021-10-01 扬明光学股份有限公司 Multi-station glass molding system and method of making same

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0255234A (en) * 1988-08-19 1990-02-23 Matsushita Electric Ind Co Ltd Mold for forming optical element and production of optical element
EP0482624B1 (en) * 1990-10-26 1996-08-28 Matsushita Electric Industrial Co., Ltd. Machine for molding optical element and method of producing the optical element by using the machine
CN1157268A (en) * 1996-10-20 1997-08-20 湖州玻璃厂二分厂 Method and mould for forming special-shaped microcrystalline glass product
JP3675679B2 (en) * 1999-08-18 2005-07-27 松下電器産業株式会社 Optical element molding method and optical element molding apparatus
JP4441997B2 (en) * 2000-07-05 2010-03-31 パナソニック株式会社 Mold

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101177334B (en) * 2006-11-06 2011-05-04 亚洲光学股份有限公司 Glass moulded forming equipment
CN103332852A (en) * 2013-06-28 2013-10-02 湖北新华光信息材料有限公司 Automatic molding press for chalcogenide glass
CN103332852B (en) * 2013-06-28 2015-06-10 湖北新华光信息材料有限公司 Automatic molding press for chalcogenide glass
CN111362564A (en) * 2018-12-25 2020-07-03 宁波舜宇车载光学技术有限公司 Lens manufacturing apparatus and method
CN111362564B (en) * 2018-12-25 2022-11-22 宁波舜宇车载光学技术有限公司 Lens manufacturing apparatus and method
CN113461313A (en) * 2020-03-30 2021-10-01 扬明光学股份有限公司 Multi-station glass molding system and method of making same

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