CN1786728A - Method and apparatus for testing UPS control unit - Google Patents

Method and apparatus for testing UPS control unit Download PDF

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Publication number
CN1786728A
CN1786728A CN 200410052580 CN200410052580A CN1786728A CN 1786728 A CN1786728 A CN 1786728A CN 200410052580 CN200410052580 CN 200410052580 CN 200410052580 A CN200410052580 A CN 200410052580A CN 1786728 A CN1786728 A CN 1786728A
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signal
ups
control module
simulation
measured
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CN100416287C (en
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周江玲
郭宇
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Jinjiang high and new technology development office
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ZTE Corp
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Abstract

The invention relates to UPS control unit testing method. In order to increase development and shakedown test of UPS control software and system to make the test have better safety, the method includes the following steps: offering a UPS control unit and a UPS simulation complete machine; installing the former to the latter; using the UPS simulation complete machine to finish the test. The invention also offers a UPS control unite testing device.

Description

A kind of method and apparatus of testing the UPS control module
[technical field]
The invention belongs to uninterrupted power source (Uninterruptible Power Supply, following abbreviation UPS) technical field, especially relate to a kind of method and apparatus of the UPS of test control module.
[background technology]
The UPS control module is the core ingredient of control UPS entire work process, and it mainly is made up of main control chip and some peripheral circuits.Main control chip and software thereof are the cores of UPS control module, mainly finish the collection of data volumes such as UPS power part voltage, electric current and temperature, and the simulated data of gathering carried out computing and processing, and the digital signal of gathering carried out logic determines and processing, and send control signal and give power section, in order to the action of each device of power controlling part, finish the conversion of operation state of UPS, receive and send the signal output of human-machine interactive information input, processing and demonstration etc. simultaneously.
In order to ensure UPS machine system function and performance, often need carry out special test for the UPS control module.Whether test is mainly carried out at its main control chip in house software, comprises whether software is correct to collection, computing, the processing of UPS complete machine data, correct to the control of the UPS course of work.But programming, debugging and test for UPS control module hardware and Control Software, the conventional at present method of each UPS producer is Control Software all to be write finish, then control module is installed on the UPS complete machine and debugs and test, done following shortcoming like this:
(1) in the UPS initial stage of development stage, the UPS hardware components is not usually also finished design, and the UPS Control Software does not just have suitable debug platform like this.Therefore, the software developer must wait for after the UPS hardware design is finished just can carry out software debugging, thereby has incured loss through delay the exploitation and the debugging progress of UPS Control Software and total system.
When (2) debugging,, be difficult to guarantee the correctness of Control Software owing to be just to have finished writing of software in the UPS Control Software initial stage of development stage.And that the UPS control module plays a part in complete machine is very crucial, in case the inaccurate or logic error of software sequential, the danger that is easy to cause UPS complete machine components from being damaged even blast is arranged take place.
(3) because the UPS complete machine usually is to be operated in normal condition, just become difficult to achieve for the test of some abnormal protection states.For example, for the detection and the defencive function of faults such as internal components overvoltage, utilize actual UPS machine system to test.
(4) it is very big to carry out the randomness of software test of control module on the UPS complete machine, may be for different testers, and its method of testing, content measurement be difference to some extent all.Therefore, the comparability of test result is just very poor.
(5) the UPS Control Software enters maintenance phase after development﹠ testing finishes, and after software is made an amendment, need carry out regression test.And very big in the workload of the enterprising line retrace of complete machine test, all functions of UPS all must be tested one time, could guarantee the correctness behind this software modification.Therefore, this method will spend a large amount of regression test time, and testing efficiency is very low.
(6) test at present all is that the developer finishes disposable the writing of UPS Control Software, and then debugs and test.A lot of problems will be left over test phase like this.Even some fault that is easy to search at initial stage of development, owing in time do not find, become very hidden to test phase, even can't find, stayed very big hidden danger to software.
(7) in the past when producing for the debugging of control module, be to produce it to be installed on the complete machine after good to debug.If owing to the reason of producing causes control module wrong, do not find but produce the commissioning staff, debug in case be installed on the UPS complete machine, just might cause consequences such as complete machine damage, and utilize machine debugging, time-consuming effort again.
[summary of the invention]
For this reason, the present invention will solve the method that first technical matters provides a kind of UPS of test control module.This method can be accelerated the exploitation and the debugging progress of UPS Control Software and system, and has test safety preferably.
Second technical matters that the present invention will solve provides a kind of exploitation and the debugging progress that can accelerate UPS Control Software and system, and has the device of the test UPS control module of test safety preferably.
For solving first technical matters, the invention provides a kind of method of the UPS of test control module, it comprises the steps:
(a) provide the UPS of the various duties of a UPS control module to be measured and a simulation UPS complete machine to simulate complete machine;
(b) UPS control module to be measured is installed to this UPS simulation complete machine;
(c) use this UPS simulation complete machine implementation of test cases, finish test this UPS control module to be measured.
Wherein, in step (c), said method uses the test main control unit in the UPS simulation complete machine to carry out corresponding test case, to produce and to control three-phase alternating current input voltage pwm signal, corresponding inverter output voltage, current controling signal, DC simulation pwm signal.This three-phase alternating current input voltage pwm signal produces the three-phase alternating voltage signal of required amplitude and is delivered to UPS control module to be measured in order to control three-phase alternating current input voltage generation circuit.This inverter output voltage, current controling signal are in order to the amplitude of the inverter voltage of controlling an inverter output voltage, current generating circuit and electric current and be delivered to UPS control module to be measured.This DC simulation pwm signal produces the DC simulation signal of required level and is delivered to UPS control module to be measured in order to control a DC simulation signal generating circuit.
In addition, in step (c), this method is to send order by serial ports to unit of testing and controlling, so that it carries out corresponding test case.The test main control unit sends to a display unit with test result by serial ports.This three-phase alternating current input voltage produces the pwm signal that circuit receives the three-phase alternating current input voltage of self-test main control unit, through isolated drive circuit, digital signal and simulating signal are isolated, by low-pass filter pwm signal filtering is become the three-phase alternating voltage signal again, remove direct current component in the above-mentioned signal by block isolating circuit then, through signal amplification circuit the amplitude of the required three-phase alternating voltage signal of signal amplitude and control module to be measured is consistent again, and then sends this control module to be measured to.This inverter output voltage, current generating circuit receive the interchange pwm signal of control module to be measured, pass through isolation drive, filtering, after straight and amplification, obtain an ac voltage signal, this ac voltage signal is divided into some equal portions through a potential-divider network with ac voltage signal, deliver to two multichannels respectively and select the input end of one analog switch, the signal controlling that analog switch is produced by the test main control unit, be used to produce different output voltages and different load currents, send output voltage signal and current signal to control module to be measured again.The DC simulation pwm signal that this DC simulation signal generating circuit acceptance test main control unit sends, by isolation drive, filtering, boost and decompression transformation, produce the level identical DC simulation signal required, send this DC simulation signal to control module to be measured again with control module to be measured.
For solving above-mentioned second technical matters, the invention provides a kind of device of the UPS of test control module.It comprises that a test main control unit, a three-phase alternating current input voltage produce circuit, an inverter output voltage, current generating circuit, a DC simulation signal generating circuit.Wherein test main control unit and be used to carry out corresponding test case, to produce three-phase alternating current input voltage pwm signal, corresponding inverter output voltage, current controling signal, DC simulation pwm signal.This three-phase alternating current input voltage pwm signal produces circuit in order to control three-phase alternating current input voltage and produces the three-phase alternating voltage signal of required amplitude and be delivered to UPS control module to be measured.This inverter output voltage, current controling signal are in order to the amplitude of the inverter voltage of control inverter output voltage, current generating circuit output and electric current and be delivered to UPS control module to be measured, and this DC simulation pwm signal produces the DC simulation signal of required level and is delivered to UPS control module to be measured in order to control DC simulation signal generating circuit.
This device further comprises serial interface circuit, so that the tester should send order to unit of testing and controlling by serial interface circuit, so that it carries out corresponding test case.This test main control unit comprise that a three-phase alternating current input voltage PWM ripple produces and control module with produce above-mentioned three-phase alternating current input voltage pwm signal, a DC PWM ripple produces and control module is carried out logic determines and processing to produce corresponding inverter output voltage, current controling signal and control signal generation and processing module in order to the control signal that receives UPS control module to be measured and send to produce DC simulation pwm signal, signal amplitude control module.
The method and apparatus of above-mentioned test UPS control module has following beneficial effect:
(1) in the UPS initial stage of development stage, the UPS software developer can use this method to fulfil the debugging and the test of UPS Control Software ahead of schedule with this proving installation as the software debugging platform, shortens the construction cycle of UPS Control Software and total system.
(2) carry out regression test for the UPS Control Software, then can utilize the autorun of this device, all test cases are all carried out one time, and test result is shown, can shorten the regression test time, improve testing efficiency.
(3) when producing, can utilize this proving installation to carry out the production debugging of UPS control module, can avoid production mistake because of control module to cause debugging the burning of complete machine of usefulness like this, can also alleviate simultaneously the workload of producing the commissioning staff, shorten debug time, improve the production efficiency of UPS.
[description of drawings]
Fig. 1 is the theory diagram that the present invention tests the device of UPS control module.
Fig. 2 is the functional block diagram of the test main control unit shown in Fig. 1.
Fig. 3 is the UPS three-phase alternating voltage signal generating circuit block diagram shown in Fig. 1.
Fig. 4 is that the UPS inverter output voltage shown in Fig. 1, electric current produce and the control circuit block diagram.
Fig. 5 is the DC simulation signal generating circuit block diagram shown in Fig. 1.
[embodiment]
The main design of the method for test UPS control module of the present invention is to provide a UPS simulation complete machine of simulating the various duties of UPS complete machine, to be used for testing UPS control module to be measured; By using this UPS simulation complete machine implementation of test cases, finish test to this UPS control module to be measured.
Below in conjunction with accompanying drawing the embodiment of the invention is elaborated.
As shown in Figure 1, the device of the test UPS control module of present embodiment mainly comprises the human and machine interface unit that a test main control unit, a UPS three-phase alternating current input voltage produce circuit, a UPS inverter output voltage, electric current generation and control signal circuit, a DC simulation signal generating circuit and be made up of display circuit and serial interface circuit.This man-machine interface acceptance test main control unit is shown to the backstage by the test result that serial ports sends, and according to the control signal that unit of testing and controlling is sent, shows corresponding content measurement on LCD and LED.
Above-mentioned test main control unit is the core of this proving installation.Please refer to Fig. 2, the test main control unit is a DSP signal processing chip in the present embodiment, mainly comprises following functional module: three-phase alternating current PWM ripple generation and control module, UPS inverter output voltage and current control module, the generation of DC PWM ripple and control module, signal judging treatmenting module and display module.It is mainly used in finishes following function: the generation and the control of (1) UPS three-phase alternating current input voltage PWM ripple; (2) generation of UPS inverter output voltage current amplitude control signal; (3) generation and the control of UPS DC simulation signal PWM ripple; (4) receive the control signal that UPS control module to be measured sends and carry out logic determines and processing; (5) demonstration of man-machine interface and control comprise demonstration and the control of serial communication, LCD, LED.
During test, the test main control unit receives the order from serial ports, carries out and the corresponding test case of order.That is, at first produce UPS three-phase alternating current input voltage pwm signal, give three-phase alternating current input voltage generation circuit and handle; Simultaneously produce corresponding UPS inverter output voltage, current controling signal, give the UPS inverter output voltage, current control circuit carries out the control of inverter voltage and current amplitude according to test case; Also according to test case, produce several roads DC simulation pwm signal simultaneously, give the DC simulation signal generating circuit and handle; The tester gives an order for the test main control unit by the serial communication of man-machine interface, and main control unit provides serial ports to send to the backstage test result after carrying out corresponding test case, and shows on LCD and LED by display circuit.
As shown in Figure 2, in the present embodiment, three-phase alternating current PWM ripple produces and control module is mainly used in the PWM ripple that produces and control the required three-phase alternating current input voltage of UPS control module.Its input is from serial port command, and output three-phase alternating current PWM ripple: PWMA, PWMB, PWMC.During test, after the order of test main control unit reception from serial ports, call this module and calculate and handle, produce and order consistent three-phase alternating current pwm signal.
The DC PWM ripple produces and control module is mainly used in the PWM ripple that produces and control the required several DC simulation signals of UPS control module.Its input is from serial port command, and output DC PWM ripple: PWM1, PWM2, PWM3, PWM4.During test, after the order of test main control unit reception from serial ports, call this module and calculate and handle, produce and order several consistent DC PWM signals.
The signal amplitude control module is mainly used in the signal that produces the control of UPS inverter output voltage current amplitude.Its input is from serial port command, and output amplitude control signal, i.e. voltage control signal, current controling signal.During test, the test main control unit receives the order from serial ports, calls this module judgement and handles the signal of the UPS inverter output voltage current amplitude control that generation is consistent with order.
Control signal generation and judge module are mainly used in the signal from the UPS control module are carried out analysis and judgement, and produce correct or wrong signal of test and serial ports transmission signal, produce the required control signal of UPS control module simultaneously.Its input is from the digital signal of UPS control module, and the signal of the correctness that outputs test result.During test, behind the signal of test main control unit reception from the UPS control module, call this module, these signals are analyzed and judged according to serial port command, draw the conclusion of test correctness, transmit a signal to LED and LCD display circuit, test process is shown to the backstage by serial ports then; Produce the required control signal of UPS control module simultaneously.
Display module is mainly used in the module that the test process of proving installation and test result are shown by LCD, LED and backstage.It imports the signal from the signal judging treatmenting module, and whether passes through by LCD, LED display circuit and daemon software demonstration test.During test, the control signal of test main control unit produces and judge module sends the signal whether test is passed through, and calls this module, shows by LCD and LED, also shows on the backstage by serial ports.
This proving installation receives the test command from serial communication, carry out corresponding test case, output and the corresponding UPS three-phase alternating current of test case input voltage PWM ripple, UPS inverter output voltage current amplitude control signal, UPS DC simulation signal PWM ripple, and reception is from the control signal of UPS control module to be measured, analyze and judge, compare with test case, outputing test result at last shows to man-machine interface.
Please refer to Fig. 3, the input of UPS three-phase alternating current input voltage generation circuit comes the pwm signal of the UPS three-phase alternating current input voltage of self-test main control unit, i.e. three signals of PWMA, PWMB and PWMC.These three signals are given isolated drive circuit, to guarantee the isolation of digital signal and simulating signal; By low-pass filter pwm signal filtering is become the three-phase alternating voltage signal again; Remove direct current component in the signal by block isolating circuit then; Through signal amplification circuit the amplitude of the required three-phase alternating voltage signal of signal amplitude and UPS control module is consistent again; The U that will obtain at last by connector, V, W three road three-phase alternating voltage signals are given the control module to be measured of UPS then.
Please refer to Fig. 4, UPS inverter output voltage, electric current produce and the input of control circuit be the UPS control module send exchange pwm signal, through behind the isolated drive circuit digital signal and simulating signal are isolated fully; Wave circuit advanced filtering after filtration again, and original pwm signal is filtered into AC signal; Pass through again every straight and amplifying circuit, remove the direct current component in the signal, and this signal amplitude is amplified.This ac voltage signal is converted into two signals after through a potential-divider network, i.e. a voltage signal and a current signal.These two signals are delivered to the input end that a multichannel is selected one analog switch respectively.Analog switch is used to produce different output voltages and different load currents by the signal controlling of the test main control unit generation of this device.At last output voltage signal and current signal are given the control module of UPS by connector.
Please refer to Fig. 5, the DC simulation pwm signal that UPS DC simulation signal generating circuit acceptance test main control unit sends is by after the isolation drive isolating digital signal and simulating signal; Pass through filtering again, pwm signal is converted into direct current signal; Again with these direct current signals through boosting and a series of amplitude conversion such as step-down, produce the level identical DC simulation signal required at last with the UPS control module; Then these DC simulation signals are given the control module of UPS by connector.
Therefore, when debugging, utilize this proving installation, can carry out the debugging and the test of UPS control module safely, needn't worry to cause the components from being damaged of complete machine because of the BUG that software exists in the UPS Control Software initial stage of development stage.In addition, for some abnormity protection functions of UPS, simulation test can be carried out like a cork, the defective of having avoided complete machine to test on this proving installation.Because this proving installation has intrinsic test case, different testers, used method of testing and test case all are consistent, and can guarantee not tested person personnel's influence of test result, so test result have very strong comparability.Utilize this method of testing and device in addition, can finish the procedural test and the unit testing of UPS Control Software, can write software on one side, debug and test on one side, finish writing of a module, just can carry out the debugging and the test of this module, the BUG in the software is just found at initial stage of development, stay hidden danger to software in the time of need not waiting until end-of-development.
Need to prove; above-mentioned explanation only is the detailed description to preferred embodiment of the present invention; narration only is explanation realizability of the present invention and outstanding effect thereof; concrete feature can not be used as the restriction to technical scheme of the present invention, and protection scope of the present invention should be as the criterion with appended claims of the present invention.

Claims (10)

1. a method of testing the UPS control module is characterized in that it comprises the steps:
(a) provide the UPS of the various duties of a UPS control module to be measured and a simulation UPS complete machine to simulate complete machine;
(b) UPS control module to be measured is installed to this UPS simulation complete machine;
(c) use this UPS simulation complete machine implementation of test cases, finish test this UPS control module to be measured.
2. the method for claim 1, it is characterized in that in step (c), use the test main control unit in the UPS simulation complete machine to carry out corresponding test case, to produce and to control three-phase alternating current input voltage pwm signal, corresponding inverter output voltage, current controling signal, DC simulation pwm signal; This three-phase alternating current input voltage pwm signal produces the three-phase alternating voltage signal of required amplitude and is delivered to UPS control module to be measured in order to control three-phase alternating current input voltage generation circuit, this inverter output voltage, current controling signal are in order to the amplitude of the inverter voltage of controlling an inverter output voltage, current generating circuit and electric current and be delivered to UPS control module to be measured, and this DC simulation pwm signal produces the DC simulation signal of required level and is delivered to UPS control module to be measured in order to control a DC simulation signal generating circuit.
3. method as claimed in claim 2 is characterized in that in step (c), sends order by serial ports to unit of testing and controlling, so that it carries out corresponding test case.
4. method as claimed in claim 2 is characterized in that in step (c), and the test main control unit sends to a display unit with test result by serial ports.
5. method as claimed in claim 2, it is characterized in that in step (c), this three-phase alternating current input voltage produces the pwm signal that circuit receives the three-phase alternating current input voltage of self-test main control unit, through isolated drive circuit, digital signal and simulating signal are isolated, by low-pass filter pwm signal filtering is become the three-phase alternating voltage signal again, remove direct current component in the above-mentioned signal by block isolating circuit then, through signal amplification circuit the amplitude of the required three-phase alternating voltage signal of signal amplitude and control module to be measured is consistent again, and then sends this control module to be measured to.
6. method as claimed in claim 2, it is characterized in that in step (c), this inverter output voltage, current generating circuit receives the interchange pwm signal of control module to be measured, this exchanges pwm signal through isolation drive, filtering, after straight and amplification, obtain an ac voltage signal, this ac voltage signal is divided into some equal portions after through a potential-divider network, deliver to two multichannels respectively and select the input end of one analog switch, the signal controlling that this analog switch is produced by the test main control unit, to produce different output voltages and different load currents, send output voltage signal and current signal to control module to be measured again.
7. method as claimed in claim 2, it is characterized in that in step (c), the DC simulation pwm signal that this DC simulation signal generating circuit acceptance test main control unit sends, by isolation drive, filtering, boost and decompression transformation, produce the level identical DC simulation signal required, send this DC simulation signal to control module to be measured again with control module to be measured.
8. device of testing the UPS control module, it is characterized in that it comprises that a test main control unit, a three-phase alternating current input voltage produce circuit, an inverter output voltage, current generating circuit, a DC simulation signal generating circuit, wherein test main control unit and be used to carry out corresponding test case, to produce three-phase alternating current input voltage pwm signal, corresponding inverter output voltage, current controling signal, DC simulation pwm signal; This three-phase alternating current input voltage pwm signal produces circuit in order to control three-phase alternating current input voltage and produces the three-phase alternating voltage signal of required amplitude and be delivered to UPS control module to be measured, this inverter output voltage, current controling signal are in order to the amplitude of the inverter voltage of control inverter output voltage, current generating circuit output and electric current and be delivered to UPS control module to be measured, and this DC simulation pwm signal produces the DC simulation signal of required level and is delivered to UPS control module to be measured in order to control DC simulation signal generating circuit.
9. device as claimed in claim 5 is characterized in that this device further comprises serial interface circuit, so that the tester should send order to unit of testing and controlling by serial interface circuit, so that it carries out corresponding test case.
10. device as claimed in claim 5, it is characterized in that this test main control unit comprises that a three-phase alternating current input voltage PWM ripple produces and control module with produce above-mentioned three-phase alternating current input voltage pwm signal, a DC PWM ripple produces and control module is carried out logic determines and processing to produce corresponding inverter output voltage, current controling signal and control signal generation and processing module in order to the control signal that receives UPS control module to be measured and send to produce DC simulation pwm signal, signal amplitude control module.
CNB2004100525805A 2004-12-08 2004-12-08 Method and apparatus for testing UPS control unit Expired - Fee Related CN100416287C (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101452060B (en) * 2007-11-30 2011-01-12 上海市电力公司 UPS dynamic test method
CN102129046A (en) * 2011-03-01 2011-07-20 艾默生网络能源有限公司 Automatic test device for uninterrupted power supply
CN102890247A (en) * 2011-07-18 2013-01-23 旭隼科技股份有限公司 Testing system of uninterruptible power supply and testing method thereof
CN104076270B (en) * 2013-03-25 2016-09-28 德律科技股份有限公司 The tester table set for voltage
US9562947B2 (en) 2013-03-25 2017-02-07 Test Research, Inc. Testing apparatus for providing per pin level setting
CN107543995A (en) * 2017-09-07 2018-01-05 欣旺达电子股份有限公司 The detection method and device of Brush-Less DC motor control plate
CN110095734A (en) * 2019-03-25 2019-08-06 深圳市商宇电子科技有限公司 A kind of UPS automatization test system

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CN2131238Y (en) * 1992-09-11 1993-04-28 北京铁路局计量管理所 In-line uninterrupted power
JP3063708B2 (en) * 1997-11-05 2000-07-12 日本電気株式会社 Non-stop power supply system, backup target device used therefor, and recording medium recording program for operating computer as backup target device
JP2001339873A (en) * 2000-05-25 2001-12-07 Shin Kobe Electric Mach Co Ltd Inspection system of microcomputer board for uninterrupted power supply apparatus
JP3701846B2 (en) * 2000-06-30 2005-10-05 株式会社山武 Automatic power recovery test equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101452060B (en) * 2007-11-30 2011-01-12 上海市电力公司 UPS dynamic test method
CN102129046A (en) * 2011-03-01 2011-07-20 艾默生网络能源有限公司 Automatic test device for uninterrupted power supply
CN102129046B (en) * 2011-03-01 2016-04-13 艾默生网络能源有限公司 A kind of automatic testing equipment of uninterrupted power source
CN102890247A (en) * 2011-07-18 2013-01-23 旭隼科技股份有限公司 Testing system of uninterruptible power supply and testing method thereof
CN104076270B (en) * 2013-03-25 2016-09-28 德律科技股份有限公司 The tester table set for voltage
US9562947B2 (en) 2013-03-25 2017-02-07 Test Research, Inc. Testing apparatus for providing per pin level setting
CN107543995A (en) * 2017-09-07 2018-01-05 欣旺达电子股份有限公司 The detection method and device of Brush-Less DC motor control plate
CN110095734A (en) * 2019-03-25 2019-08-06 深圳市商宇电子科技有限公司 A kind of UPS automatization test system
CN110095734B (en) * 2019-03-25 2021-10-22 深圳市商宇电子科技有限公司 UPS automatic test system

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