The method and apparatus that the rotary kiln fume afterheat utilizes
Technical field:
The present invention relates to be used in a kind of aluminium anode production system the method and apparatus that the fume afterheat of the rotary kiln of calcining petroleum coke utilizes.
Background technology:
In the aluminium anode production system, usually adopt calcining refinery coke by rotary kiln, rotary kiln tail flue gas temperature height, dustiness is big, for making full use of the fume afterheat of rotary kiln afterbody, and makes cooling high-temperature fume, dedusting, qualified discharge needs to be provided with UTILIZATION OF VESIDUAL HEAT IN equipment behind rotary kiln.
At present, the method commonly used to the utilization of rotary kiln fume afterheat is that waste heat boiler is set, and the method that waste heat boiler is set has two kinds, the one, low pressure waste heat boiler (p=1.25MPa) is set, the steam that waste heat boiler produced is used for plant produced, life, because process steam is less, under the situation that life also reduces with vapour, steam has only to airborne release, this moment, waste heat boiler reality only played the effect that makes flue gas ash removal, cooling, at southern area, owing to there is not heating, this phenomenon is particularly evident.Though the method is invested less, system is simple, under the situation that does not have the steam user, can not guarantee that waste heat can in full force and effectly utilize; The 2nd, inferior middle waste heat boiler (p=2.45MPa) and the Turbo-generator Set of pressing is set, waste heat boiler institute producing steam is except that using for plant produced, life, and residual steam is generated electricity by Turbo-generator Set.Though the method can guarantee waste heat and can in full force and effectly utilize that investment is big, system complex, and the thermal efficiency is not high.
Summary of the invention:
The objective of the invention is to: the method and apparatus that provides a kind of fume afterheat that can make rotary kiln to be utilized by utilization in full force and effect and small investment, the simple rotary kiln fume afterheat of system architecture, to overcome above-mentioned the deficiencies in the prior art.
The present invention is achieved in that
The method of rotary kiln fume afterheat of the present invention utilization is: it is provided with the low pressure waste heat boiler after being included in rotary kiln, and the high-temperature flue gas that utilizes rotary kiln to come out enters waste heat boiler, water generates steam in the heating waste heat boiler, behind rotary kiln, also be provided with the waste heat heat-conducting oil furnace simultaneously, the high-temperature flue gas that rotary kiln is come out enters into the waste heat heat-conducting oil furnace, make the conduction oil in high-temperature flue gas and the heat-conducting oil furnace carry out heat exchange, conduction oil is heated, flue gas after the cooling enters atmosphere after dust removal process.
The equipment of rotary kiln fume afterheat of the present invention utilization is: it comprises rotary kiln (15), heavy grey chamber flue (1) behind the rotary kiln (15) and the waste heat boiler (2) that links to each other with heavy grey chamber flue (1), behind waste heat boiler (2), be provided with waste heat boiler deduster (11), the smoke discharging pipe (16) of waste heat boiler deduster (11) links to each other with waste heat boiler smoke evacuation house steward (13), waste heat boiler smoke evacuation house steward (13) communicates with waste heat boiler chimney (14), it is characterized in that: between two waste heat boilers (2), be provided with waste heat heat-conducting oil furnace (7), be provided with waste heat heat-conducting oil furnace deduster (8) behind waste heat heat-conducting oil furnace (7), the smoke discharging pipe (17) of waste heat heat-conducting oil furnace deduster (8) communicates with waste heat heat-conducting oil furnace chimney (10); Between the heavy grey chamber of every rotary kiln (15) flue (1), be connected with public flue (4), heavy grey chamber flue (1) junction at public flue (4) and every rotary kiln (15) is provided with high-temperature flue valve (3), and waste heat heat-conducting oil furnace (7) links to each other with public flue (4) by its stokehold flue (5); On the smoke discharging pipe (17) of waste heat heat-conducting oil furnace deduster (8), be provided with waste heat heat-conducting oil furnace air-introduced machine (9), on the smoke discharging pipe (16) of waste heat boiler deduster (11), be provided with waste heat boiler air-introduced machine (12).
Owing to adopted technique scheme, the high-temperature flue gas that is come out by rotary kiln enters waste heat boiler by a flue part, another part enters the waste heat heat-conducting oil furnace, the interior steam that water produced of high-temperature flue gas heating waste heat boiler that enters waste heat boiler is used for plant produced, life, and the high-temperature flue gas that enters the waste heat heat-conducting oil furnace heats conduction oil, directly waste heat is used for explained hereafter, makes the fume afterheat of rotary kiln obtain effective utilization.In general heat-conducting oil heating station, heat transfer oil heater is used fuel such as coal gas, natural gas or heavy oil always and is heated conduction oil by burning, because links such as the manufacturing of fuel, transportation, storage need take more place, and surging along with world petroleum price, cause that fuel cost increases, and has strengthened operating cost.With fume afterheat heat-conducting oil heating has not only been saved fuel cost, reduced cost, and its system architecture is simple, convenient operating maintenance, has also reduced floor space.If conduction oil does not utilize the high-temperature flue gas heating, and uses other fuel heating, then Mei Nian fuel cost can reach millions of units.Factory with annual output 160kt prebaked anode is an example, if heat transfer oil heater is done fuel with heavy oil, and the annual heavy oil 3500t that consumes, fuel cost is up to about 6,000,000 yuan.So not only solved the low pressure waste heat boiler only has been set, make the energy dissipation of toing many or too much for use and causing because of steam, also solved because of press in being provided with time investment that waste heat boiler (p=2.45MPa) and Turbo-generator Set cause greatly, the shortcoming of system complex, but also the fuel cost of having saved heat transfer oil heater greatly reduces production cost.Therefore, the present invention compared with prior art has that the fume afterheat that can effectively utilize rotary kiln and system architecture are simple, a convenient operating maintenance, the fuel cost of having saved heat transfer oil heater, greatly reduces the advantage of production cost.
Description of drawings:
Accompanying drawing 1 is an equipment configuration schematic diagram of the present invention.
The specific embodiment:
Embodiments of the invention: as shown in Figure 1, waste heat boiler (2) is connected on the heavy grey chamber flue (1) behind the rotary kiln (15), waste heat boiler deduster (11) is set behind waste heat boiler (2), and on the smoke discharging pipe (16) of waste heat boiler deduster (11), a waste heat boiler air-introduced machine (12) is set, can enter into waste heat boiler smoke evacuation house steward (13) smoothly to guarantee high-temperature flue gas.The smoke discharging pipe (16) of waste heat boiler (2) is linked to each other with waste heat boiler smoke evacuation house steward (13), on waste heat boiler smoke evacuation house steward (13), waste heat boiler chimney (14) is set; Waste heat heat-conducting oil furnace (7) is set between two waste heat boilers (2) then, waste heat heat-conducting oil furnace deduster (8) is set behind waste heat heat-conducting oil furnace (7), and on the smoke discharging pipe (17) of waste heat heat-conducting oil furnace deduster (8), waste heat heat-conducting oil furnace air-introduced machine (9) is set, to guarantee that flue gas enters into waste heat heat-conducting oil furnace chimney (10) smoothly, the smoke discharging pipe (17) of waste heat heat-conducting oil furnace deduster (8) communicates with waste heat heat-conducting oil furnace chimney (10).In anode production, more than one of the quantity of rotary kiln (15), no matter for guaranteeing any platform rotary kiln (15) production, all there is high-temperature flue gas to pass through waste heat heat-conducting oil furnace (2), a public flue (4) is set between the heavy grey chamber of every rotary kiln (15) flue (1), and a high-temperature flue valve (3) being set in heavy grey chamber flue (1) junction of public flue (4) and every rotary kiln (15), waste heat heat-conducting oil furnace (7) links to each other with public flue (4) by its stokehold flue (5).
During work, the part high-temperature flue gas that is come out by the heavy grey chamber flue (1) of rotary kiln (15) enters public flue (4) by high-temperature flue valve (3), pass through the stokehold flue (5) of waste heat heat-conducting oil furnace (7) again, stokehold chimney valve (6) enters waste heat heat-conducting oil furnace (7), in waste heat heat-conducting oil furnace (7), high-temperature flue gas and conduction oil carry out heat exchange, flue-gas temperature reduces, the conduction oil temperature raises, conduction oil after the intensification is sent to the user, flue gas after the cooling is by after waste heat heat-conducting oil furnace deduster (8) dedusting, through the smoke discharging pipe (17) of waste heat heat-conducting oil furnace deduster (8), send into waste heat heat-conducting oil furnace chimney (10) by air-introduced machine (9), enter atmosphere.All the other high-temperature flue gas are by waste heat boiler (2), make it to produce steam, use for producing, living, and the flue gas after the cooling enters waste heat boiler deduster (11), smoke discharging pipe (16) through waste heat boiler deduster (11) is sent to by waste heat boiler air-introduced machine (12) among the waste heat boiler smoke evacuation house steward (13) again, enters atmosphere by waste heat boiler chimney (14).
Waste heat heat-conducting oil furnace (7) can be one, but is not limited to one.Along with the unlatching of high-temperature flue valve (3) or close, during arbitrary rotary kiln running, all there is high-temperature flue gas to enter public flue (4), guaranteed the normal operation of waste heat heat-conducting oil furnace (7).