CN1786550A - Modular walls for use in building liquid tank - Google Patents

Modular walls for use in building liquid tank Download PDF

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Publication number
CN1786550A
CN1786550A CNA2005100690436A CN200510069043A CN1786550A CN 1786550 A CN1786550 A CN 1786550A CN A2005100690436 A CNA2005100690436 A CN A2005100690436A CN 200510069043 A CN200510069043 A CN 200510069043A CN 1786550 A CN1786550 A CN 1786550A
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CN
China
Prior art keywords
barrier
modular walls
anchor
insulation
sealing
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Granted
Application number
CNA2005100690436A
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Chinese (zh)
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CN100453884C (en
Inventor
梁永明
洪性浩
尹仁铢
杨泳哲
徐兴锡
金知勋
吴秉泽
金映均
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Kc Lng Polytron Technologies Inc
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Korea Gas Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C3/00Vessels not under pressure
    • F17C3/02Vessels not under pressure with provision for thermal insulation
    • F17C3/025Bulk storage in barges or on ships
    • F17C3/027Wallpanels for so-called membrane tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B25/00Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby
    • B63B25/02Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods
    • B63B25/08Load-accommodating arrangements, e.g. stowing, trimming; Vessels characterised thereby for bulk goods fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B3/00Hulls characterised by their structure or component parts
    • B63B3/14Hull parts
    • B63B3/68Panellings; Linings, e.g. for insulating purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0147Shape complex
    • F17C2201/0166Shape complex divided in several chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05Size
    • F17C2201/052Size large (>1000 m3)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0329Foam
    • F17C2203/0333Polyurethane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0358Thermal insulations by solid means in form of panels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0626Multiple walls
    • F17C2203/0631Three or more walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/22Assembling processes
    • F17C2209/221Welding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/22Assembling processes
    • F17C2209/228Assembling processes by screws, bolts or rivets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/23Manufacturing of particular parts or at special locations
    • F17C2209/232Manufacturing of particular parts or at special locations of walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • F17C2223/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/01Improving mechanical properties or manufacturing
    • F17C2260/016Preventing slosh
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/03Dealing with losses
    • F17C2260/031Dealing with losses due to heat transfer
    • F17C2260/033Dealing with losses due to heat transfer by enhancing insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0102Applications for fluid transport or storage on or in the water
    • F17C2270/0105Ships
    • F17C2270/0107Wall panels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0168Applications for fluid transport or storage on the road by vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0168Applications for fluid transport or storage on the road by vehicles
    • F17C2270/0171Trucks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0165Applications for fluid transport or storage on the road
    • F17C2270/0168Applications for fluid transport or storage on the road by vehicles
    • F17C2270/0173Railways

Abstract

Disclosed is a liquid container adapted to store liquefied natural gas (LNG). The LNG storage container include a sealing wall directly contacting liquid contained in the tank and a structural wall, which is an exterior wall or inner structure integrated with the exterior wall. The container further includes a plurality of connectors mechanically connecting the sealing wall and the structural wall and an intermediate wall structure positioned between the structural wall and the interior wall. The intermediate wall structure is configured to move relative to at least one of the interior wall and the structural wall.

Description

Modular walls for the manufacture of wet tank
Technical field
The present invention relates to a kind of liquid container and manufacture method thereof, particularly relate to a kind of modular walls for the manufacture of wet tank.
Background technology
Usually, liquefied natural gas (LNG) is by a kind of fossil fuel, natural gas, liquefaction and making. A kind of LNG tank is divided into according to the installation site to be installed or is embedded in a underground sunken tank, and is installed on the shaped traffic device, such as automobile and steamer, a mobile storage tank.
Above-mentioned liquefied natural gas (LNG) is stored at low temperatures, and may explode when being shaken. Therefore, stable maintenance impact resistance and the fluid tightness that should construct of this liquefied natural gas (LNG) storage tank. Liquefied natural gas (LNG) storage tank that is installed on a moving automobile or the steamer is structurally slightly different with mobile hardly sunken tank, because mobile liquefied natural gas (LNG) storage tank need to provide a kind of method that overcomes by the mobile mechanical stress that causes. Yet, be installed on a moving automobile or the steamer and configuration overcomes liquefied natural gas (LNG) storage tank by the method for the mobile mechanical stress that causes, can be used for sunken tank equally. Therefore, its structure described take the LNG tank that is installed on the steamer as example at this.
At first, the LNG tank that is installed on the liquefied natural gas transport instrument can be divided into a kind of independent tank type (Independent Type) and a kind of film type (membrane type), it is corresponding whether this classification directly is added on the insulating materials according to cargo load, and the below will discuss its details.
As shown in table 1, because Gaz Transport (GT) and Techniaz (TGZ) merged in 1995 and rename Gaz Transport ﹠ Technigaz (GTT) as, the TGZ type that the GT type that Gaz Transport produces and Technigaz produce is renamed respectively as GTT NO 96-2 and GTT Mark III.
In the U.S. the 6th, No. 035795 patent (U.S.Patent No.6,035,795), the U.S. the 6th, 378, No. 722 patents (U.S.Patent No.6,378,722), the U.S. the 5th, 586, No. 513 patent (U.S.Patent No.5,586,513), the U.S. discloses 2003-0000949 patent (U.S.Patent Laid-Open Publication No.2003-0000949), and Korea S discloses 2000-0011346 patent (Korean Patent Laid-Open Publication No. 2000-0011346) etc. has description to the structure of above-mentioned GT type and TGZ type tank.
Table 1The LNG tank classification
Project Film type (Membrane Type) Independent type (Independent Type)
  GTT Mark III   GTT NO 96-2   MOSS   IHI-SPB
Tank body material-thickness   SUS 304L   -1.2mm Invar (Invar Steel)-0.7mm Aluminium alloy (Al Alloy Steel)-50mm Aluminium alloy (Al Alloy Steel)-Max.30mm
Insulating materials-thickness Strengthen polyurethane foam (Reinforced Polyurethan e Foam)-250mm Many plywood+perlites (Plywood Box+Perlite)-530mm Polyurethane foam (Polyurethan e Foam)-250mm Polyurethane foam (Polyuretha ne Foam)-200mm
This film type GTT liquefied natural gas transport instrument is arranged to cargo load and directly is added on the insulating materials or on the steamer hull, and between adjacent goods tank, install a cofferdam to prevent because the danger that the mechanical/thermal characteristic is brought. And then the air themperature in the cofferdam should remain on+5 ℃ or higher to prevent the inner panel generation black brittleness of cofferdam one side. At last, a heater that utilizes a thermal source (such as steam or hot water) is installed usually, such as a heater coil. In order to build this insulating materials, at first build a scaffold at the steamer hull, and scaffolding, insulated case and film are made on the ground, and transport and install other material. Working hours under the one old tank before the water is longer, and the working hours behind the water is longer under the film type tank.
As depicted in figs. 1 and 2, GTT NO 96-2 type means of transport in the GTT type means of transport is 0.5-0.7mm by thickness, the invar (Invar steel) that contains 36%Ni is made, and the first and second sealing barriers 10 have almost consistent fluid tightness and intensity with 15. Therefore, goods can only use the safely transportation within a considerable time of the second sealing barrier 15, even when the first sealing barrier 10 is revealed. And then because the sealing barrier 10 of GTT NO 96-2 and 15 film are straight, the welding of this film is more more convenient than the welding of GTT Mark III type ruffled membrane. Therefore, the percent of automatization of GTT NO 96-2 type is than the height of GTT Mark III type. The length of the overall Length Ratio GTT Mark III type of GTT NO 96-2 type welding wherein.
In addition, the GTT NO 96-2 type of current military service is least identical with traditional GT type, because this model has used a plurality of dual link 17 to support this insulated case 11 and 16 (insulation barrier), rather than adopts U-shaped to fasten (U-shaped bars). The function of the critical piece of the thermal insulation part of the GTT NO 96-2 type storage tank of liquefied natural gas transport instrument is as shown in table 2.
The critical piece of table 2GTT NO 96-2 type storage tank thermal insulation part
Project Function
Connect rank sheet (Tongue) Be installed in the insulator case and with the Tpiplex welding manner it be welded to lamina membranacea is interconnected, and lamina membranacea and insulator case are interconnected.
Joist (Joist) Be installed between the insulated case, move horizontally and prevent high stress with minimizing.
The first and second insulation barriers (Perlite) Prevent from conducting heat to storage tank.
The first sealing barrier (invar Invar) For storage tank provides primary seal means, be directly directly to contact with-163 ℃ of low temperature goods and definite this storage tank.
The second sealing barrier (invar Invar) For storage tank provides the auxiliary seal means, and within the scheduled time that the first sealing barrier is broken, prevent cargo leakage.
On the other hand, as shown in Figure 3 and Figure 4, a GTT Mark III type is made by the thick waveform stainless steel membrane of 1.2mm, and additional one first sealing barrier 20. In the case, because waveform can absorb the contraction that low temperature causes, in film, be difficult to produce large stress. And then insulation barrier 21 and 26 is by manufacturings such as glass fiber (glass wool), Triple. During structure Mark III type, the first and second insulation barriers 21 and 26 are made on the ground and are integrated. Therefore, the relative GTT NO of the structure 96-2 type of Mark III type is simple, and in GTT NO 96-2 type, the first and second insulated case 21 and 26 will be installed respectively.
The function of the critical piece of the thermal insulation part of the GTT Mark III type storage tank of liquefied natural gas transport instrument is as shown in table 3.
The critical piece of table 3GTT Mark III type storage tank thermal insulation part
Project Function
Gummed auxiliary material (Mastic) The transmission lade is to hull
Many plywood (Plywood) Be installed between first, second sealing barrier and first, second insulation barrier, because the equiblibrium mass distribution of insulation barrier, sealing barrier bears constant bearing capacity, and reduces because the displacement that Vertical loading causes.
Glass fiber (Glass wool) Be installed between the insulated case, reduce horizontal displacement, and prevent heavily stressed.
The first and second insulation barriers (polyurethane foam (Polyurethane foam)) Prevent from transmitting heat to storage tank.
The second sealing barrier (Triplex) When the first film, the first sealing barrier for example in the scheduled time when two surfaces of being arranged to glass fabric and aluminium foil all connect, prevents cargo leakage.
The first sealing barrier (SUS 304L) With one first membrane structure that-163 ℃ of low temperature goods directly contact, primarily determine the goods tank body, and have waveform configuration to overcome thermal stress.
So the GTT NO 96-2 type of configuration and the vitals of GTT Mark III type storage tank are an angle part (corner part).
Here, this angle part of LNG tank (limit parts) are because the separately sealing barrier (film) of the storage tank (zone of the load imbalance that the thermal stress of sealing barriers (membranes) produces. This angle part should be by disperseing this out of balance load to eliminate the stress that produces from storage tank with constructing.
A recent angle part technology about LNG tank comprises " water-stop and the heat insulation tank with a corner structure that improves built in a steamer supporting construction " that discloses in the korean patent application case 2000-0011347 of the Korea S Wise property office open source literature.
As shown in Figure 5, the corner structure that discloses of Korea S 2000-0011347 patent (Korean Patent Publication No.2000-0011347) adopts and intersects the always angular zone that next door 2 and an inner surface 1 be bound up at one of steamer hull and fix a prefabricated compound girder 30. This compound girder 30 comprises a heat insulator 40, and it is included in a reinforcing mat 39 (showing with dotted line) that forms at certain intervals on the entity W shape metallic object 31.
Such prefabricated compound girder 30 is configured to the part of intersecting in next door 2 and an inner surface 1 contact-making surface with one of steamer hull fixing by polymer resin 34, and with fastener 32 and 33 with its opposite branch plane mechanical fasteners on the supporting structure of steamer hull, this fastener 32 and 33 lays respectively on the intersection next door 2 and inner surface 1 of hull.
In addition, the bottom surface of this prefabricated compound girder 30 has an inclined-plane 42, thereby the zone, right angle that connects mutually with inner surface 1 in intersection next door 2 forms a drainage area 41.
The technology of making the angle part of LNG tanks with above-mentioned prefabricated compound girder 30 has some advantages, thus because its installation cost simple in structure is low, and the mechanical shock resistance that can improve sealing barrier, and need not to slacken the coloured part of this double bulkhead. Yet, the manufacturing process of this storage tank angle part is not easy, because this prefabricated compound girder 30 as the basic element of character of this storage tank angle part comprises entity metallic object 31, to manually be fixed to successively on the intersection next door 2 and inner surface 1 of hull with this entity metallic object 31 of mechanical fastening system 32 and 33 (for example screw bolt and nut).
In the corner structure of above-mentioned film type LNG tank, for example, firmly be fixed on the intersection next door 2 and inner surface 1 of steamer hull as the prefabricated compound girder 30 of the primary element of the corner assembly of above-mentioned film storage tank. Therefore, shake or the mobile of hull can generating portion stress, therefore, may concentrate by stress in the angle part. Therefore, all reduce stress in effort in decades and concentrate, and also need to continue in the future the effort of this respect.
In addition, the effort that also need continue in the future to be to reduce bubble (boil of gas:BOG), for example, because the loss that the low-temperature liquefaction natural gas gasifying causes, and structure and the manufacture process of simplifying LNG tank.
Summary of the invention
An aspect of of the present present invention provides a kind of liquid container, and this liquid container comprises: a sealed wall that directly contacts with liquid in liquid container; One structural walls comprises an outer wall of liquid container or an internal structure that becomes one with the liquid container outer wall; A plurality of connectors with sealed wall and structural walls mechanical connection; And a midfeather structure between structural walls and sealed wall, wherein this midfeather structure configuration can move with respect at least one sealed wall and structural walls. This midfeather structure comprises a first surface in the face of sealed wall, and wherein inner surface comprises the first surface in the face of this midfeather structure, and wherein the first surface of this midfeather structure can contact with the first surface of sealed wall. The first surface of midfeather structure is fully parallel with the first surface of sealed wall, and wherein the first surface of midfeather structure can slide with respect to the first surface of sealed wall.
In said vesse, the midfeather structure comprises the second surface in the face of this structural walls, and wherein this structural walls comprises the second surface in the face of the midfeather structure, and wherein the second surface of midfeather structure contacts with the second surface of structural walls. The second surface of midfeather structure and the complete level of the second surface of wall construction, and wherein the second surface of midfeather structure can slide with respect to the second surface of wall construction. This midfeather structure can be arranged to slide with respect to sealed wall and structural walls. Just in time can arrange a plurality of connectors on the vertical direction with at least one sealed wall and structural walls. This midfeather structure can be mechanically connected to a plurality of connectors, and wherein the mechanical connection in the middle of midfeather structure and a plurality of connector can make the midfeather structure move with respect to a plurality of connectors. This midfeather structure can have a plurality of through holes, and wherein each connector passes each through hole. This midfeather structure can be arranged to slide in direction completely parallel with it with respect at least one sealed wall and structural walls.
In said vesse, the midfeather structure comprises: in the face of a ground floor of sealed wall; Second layer in the face of structural walls; And the sealant that is positioned at first and second layers of centre. The midfeather structure can have a plurality of through holes, and wherein each through hole can pass through for each connector. With the sealant of midfeather structure be arranged to a plurality of at least connectors in a part form a fully liquid and be tightly connected. The sealant of this midfeather structure comprises that one extends to the part in each through hole, and wherein this part can be arranged to be tightly connected fully with the connector that passes through hole. This part further can be arranged in midfeather and can elongate or shorten with respect to the direction of a movement at least sealed wall and the structural walls. This connector comprises a sealant, is set to sealant with the midfeather structure and forms a fully liquid and be tightly connected. The sealant of this connector comprises a part that extends in each through hole, and wherein this part can be arranged to be tightly connected with the sealant fully liquid of midfeather structure. This part can further be arranged on the direction that relatively moves of midfeather structure and elongate or shorten. Directly have a gap at the every a connector that passes each through hole, wherein this gap is full of it with insulating materials.
In said vesse, ground floor comprises an insulating barrier. This midfeather structure may further include a insulating barrier between ground floor and sealant. Ground floor comprises the outer cover of an insulating materials. This midfeather structure comprises a plurality of a plurality of modules that are connected to each other and form this midfeather structure, and wherein each module comprises: in the face of a ground floor of sealed wall; Second layer in the face of structural walls; And the sealant between first and second layers. With the same distance of sealant distance structure wall that can make each module of these a plurality of module arrangement, and be in line with the sealant of adjacent block, and the sealant of adjacent block can link together by hydraulic seal. This liquid container comprises the means of transport of fluid transfer, and this means of transport comprises steamer, train or truck. This means of transport comprises a steamer, and wherein this structural walls comprises the outer wall of steamer or the inner structure of the steamer that becomes one with the outer wall of steamer.
This midfeather structure comprises the planar structure between the planar section of the first sealed wall and structural walls; And the corner structure between the first sealed wall and the corner structure that formed by inwall and a partition wall. This corner structure connects with the corner structure that is formed by inwall and a partition wall, and this corner structure is slidably with respect to sealed wall only, and planar structure all is slidably with respect to sealed wall and structural walls.
The present invention has proposed a kind of liquid container on the other hand. This liquid container comprises: a sealed wall, sealing wall are included in an inner surface that directly contacts with liquid in the liquid container; One structural walls comprises an outer wall of liquid container or an internal structure that becomes one with the liquid container outer wall; One midfeather structure between structural walls and sealed wall, this midfeather structure comprise one in the face of the first surface of sealed wall with in the face of a second surface of this structural walls; And when sealed wall and first surface slided each other, the sealing wall contacted with the first surface of midfeather. Directly do not connect between sealed wall and the first surface or do not connect each other, it suppresses their mutual slips. This liquid container may further include a enhancement Layer between sealed wall and midfeather structure, and wherein the first surface of midfeather structure contacts with this enhancement Layer, but not directly contact. This enhancement Layer and sealed wall can become one. Thereby not being connected with structural walls directly to connect or not connect each other when second surface draws up when sliding each other, and second surface contacts with structural walls.
In the aforesaid liquid container, sealed wall comprises one first sealed wall part and one second sealed wall structure, wherein the first sealed wall structure be connected close structure division and can connect each other at a certain angle; Wherein structural walls comprises one first structural walls part and one second structural walls part, wherein the first structural walls structure division and the complete level of the first sealed wall structure, wherein this midfeather structure comprises one first intermediate wall portion and one second intermediate wall portion, and wherein the first midfeather structure division can partly contact with the first sealed wall, but directly is not connected or connects with the first sealed wall part. The first sealed wall part can be fully vertical each other with the second sealed wall part. The sealing container may further include one first enhancement Layer between the first sealed wall part and the first midfeather structure division, and wherein this first enhancement Layer can slide with respect to the first midfeather structure division. The first sealed wall part and the each other hydraulic seal connection of sealed wall part of being connected. This midfeather structure comprises one first insulating barrier, one second insulating barrier and a sealant.
The present invention provides a kind of steamer that comprises the tank body of a carrying liquid on the other hand. This tank body comprises: a sealed wall; One structural walls of hull; A plurality of anchors between sealed wall and structural walls, each anchor comprise that a first end and that is connected to sealed wall is connected to the second end of insulation wall; And a midfeather between structural walls and sealed wall, wherein this midfeather can slide with respect in sealed wall and the structural walls at least one. This structural walls comprises the partition wall in the hull. A plurality of anchors can extend with at least one the vertical direction in the structural walls with sealed wall. This midfeather comprises a first surface that is connected with sealed wall, and wherein the first surface of midfeather does not connect or directly is connected with sealed wall. This midfeather comprises a second surface that contacts with structural walls, and wherein the second surface of midfeather can not connect or directly be connected with sealed wall.
In above-mentioned steamer, this midfeather can comprise a plurality of through holes with at least one vertical direction in the structural walls with sealed wall. When first end and the second end were connected respectively to sealed wall and structural walls, each anchor was arranged in of a plurality of through holes. This midfeather comprises one first insulating barrier, the sealant of one second insulating barrier and between the first and second close insulating barriers, and wherein each anchor comprises and is arranged to the seal disc that is connected with the sealant hydraulic seal. The sealing dish can be fully parallel with the sealant of midfeather. The sealing dish comprises at least one wave regions, and when the direction on the plane of placing seal disc applied power, this waveform portion can be extended or shrink. This midfeather comprises one first insulating barrier and a sealant, and it is fully parallel with sealed wall, and wherein the first insulating barrier can be between sealed wall and sealant.
This midfeather structure comprises at the first sealed wall closes planar structure between the planar section of structural walls; And a corner structure, between the corner structure of the first sealed wall and the angle part that consisted of by inwall and a partition wall. This corner structure can connect with the angle part that is made of inwall and a partition wall, so this corner structure is slidably with respect to sealed wall only, and planar structure all is slidably with respect to sealed wall and structural walls.
Another aspect of the present invention provides a steamer with a liquid tank body. This liquid tank body comprises: one with tank body in the sealed wall that directly contacts of liquid; One structural walls; Midfeather between structural walls and sealed wall; And wherein, the sealing wall can move with respect to one at least midfeather and the structural walls. This midfeather can have the first surface facing the sealing wall and be in contact with it, and wherein this first surface does not directly append to sealed wall. This steamer further comprises a enhancement Layer between sealed wall and midfeather, and wherein this enhancement Layer can become one with sealed wall, and contacts with midfeather. This midfeather comprises one first insulating barrier, one second insulating barrier, and a sealant between the first and second insulating barriers. Midfeather can have the second surface facing structural walls and be in contact with it, and wherein this second surface is arranged to and can be moved with respect to this structural walls. This midfeather can have the second surface facing this structural walls and be in contact with it, and wherein this second surface does not directly append on the structural walls. This structural walls comprises a steamer outer wall or the inwall that becomes one with outer wall. Sealed wall comprises one first sealed wall part and one second sealed wall part, wherein the first and second sealed walls part interconnects at a certain angle, wherein this midfeather comprises one first intermediate wall portion and one second intermediate wall portion, wherein the first and second intermediate wall portion are connected to each other with the angle identical with the first and second sealed wall parts, and wherein the first intermediate wall portion partly contacts with the first sealed wall, and does not directly append to the first sealed wall part.
Another aspect of the present invention provides a steamer with a liquid tank body. This steamer comprises: one first sealed wall; One at the first sealed wall the second sealed wall all around; One the first insulating barrier between the first sealed wall and the second sealed wall; One structural walls comprises hull outer wall or the inwall that becomes one with the hull outer wall; One the second insulating barrier between the second sealed wall and structural walls; The a plurality of anchors that connect the first sealed wall and insulation wall, each ground tackle have a first end and one second end, and this first end is appended to the first sealed wall, and this second end is appended to structural walls; And wherein the second sealed wall can move with respect in the first sealed wall and the insulation wall at least one. Each anchor can with the first sealed wall and the second sealed wall at least one vertical direction on can extend. The second sealed wall can with the first insulating barrier and the second insulating barrier at least one become one, and wherein at least one in the first insulating barrier and the second insulating barrier is arranged to can move with respect in the first sealed wall and the insulation wall at least one. Each anchor passes a hole that is formed on the second sealed wall. Each anchor can comprise a seal disc that is connected with the edge hydraulic seal in hole on the second sealed wall. The bulk liquid of sealing dish and each anchor becomes one hermetically. At least one seal disc and the second sealed wall can comprise a wave regions, and when the direction on the plane of placing seal disc applied power, this waveform portion can be extended or shrink. And wherein this second sealed wall can be with respect to a movement in a plurality of anchors. When the second sealed wall was mobile with respect to one in a plurality of anchors, this waveform portion can be extended or shrink.
This midfeather structure comprises at the first sealed wall closes planar structure between the planar section of structural walls; And a corner structure, between the corner structure of the first sealed wall and the angle part that consisted of by inwall and a partition wall. This corner structure can connect with the angle part that is made of inwall and a partition wall, so this corner structure is slidably with respect to sealed wall only, and planar structure all is slidably with respect to sealed wall and structural walls.
The present invention provides a kind of modular walls on the other hand, and it is connected with another modular walls and for the manufacture of a liquid container. This modular walls comprises: one first skin; One is formed on the first insulating barrier on the first skin, and this first insulating barrier comprises one first edge and first side surface that extends from the first edge; One is formed on the sealant on the first insulating barrier; One is formed on the second insulating barrier on the sealant; And the flange that extends outwardly into the first side surface to the first side surface with vertical in fact direction from the first skin. This modular walls comprises that further one is formed on the second skin on the second insulating barrier. Become delegation from first outer this flange that extends with the respective flanges of another modular walls. The sealing layer extends outwardly into first side surface with vertical in fact direction from the first skin to the first side surface. The sealing layer can be connected with the respective seal layers hydraulic seal of another modular walls. The second insulating barrier comprises one second edge and second side surface that extends from the second edge, and wherein the second side surface is fully parallel with the first side surface, and wherein, the second side surface is positioned at inner position with respect to the first side surface. The sealing layer can extend to outside the second side surface.
The present invention provides a kind of modular walls on the other hand, and it is connected with another modular walls, and for the manufacture of a liquid container. This modular walls comprises: one first insulating barrier comprises one first edge and first side surface from its extension; One second insulating barrier comprises one second edge and second side surface from its extension, and the second side surface is fully parallel with the first side surface; And a sealant between the first insulating barrier and the second insulating barrier, the sealing layer comprises that one extends to the extension outside the first and second side surfaces. The extension of sealing layer is arranged to be connected with the appropriate section hydraulic seal of another modular walls. The extension of sealing layer can comprise a join domain, and with a vertical in fact plane, the first edge in, the cross section of join domain leaves the first side surface along the extension of extending and comprises at least corner. This modular walls further comprises a skin that forms at the first insulating barrier, and this skin is included in the first lateral vertical direction and extends outwardly into flange outside the first side from the first skin, and wherein this flange becomes delegation with the respective flanges of another modular walls. The first side surface is relative with the respective side surface of another modular walls, and wherein the second side surface is relative with the respective side surface of another modular walls.
The present invention provides a modular walls assembly on the other hand, comprise: one first modular walls, comprise a upper surface, one basal surface, and one first side, this first modular walls further comprises the sealing barrier of two insulation barriers and between two insulation barriers, the first side comprises the sealing barrier extension that extends to outside the upper and lower surface, further extend along the side extension of sealing barrier, thereby the first side is divided into upper and lower side surface; One second modular walls comprises a upper surface, one basal surface, and one second side, this second modular walls further comprises the sealing barrier of two insulation barriers and between two insulation barriers, the second side comprises upper and lower side surface, the second side further comprises the sealing barrier extension that extends in the upper and lower surface outside at least one, and further extend along the side extension of sealing barrier, thereby the first side is divided into upper and lower side surface; Wherein the first modular walls and the second modular walls are arranged ground so that the first side is relative with the second side, and the extension of the sealing barrier of the first modular walls and the second modular walls extension are in line; And wherein the first modular walls extension is connected with the second modular walls extension hydraulic seal.
The present invention provides a kind of modular walls on the other hand, and it is connected with another modular walls, and for the manufacture of a cryogenic liquid vessel, this modular walls comprises: one first insulation barrier; One is positioned at the first sealing barrier below the second insulation barrier; One is positioned at the second insulation barrier below the second sealing barrier; And one extend outwardly into flange outside the second side surface of the second insulation barrier from the second insulation barrier. This flange becomes delegation with the respective flanges of another modular walls. The sealing barrier extends outwardly into the first side surface to the first side surface with vertical in fact direction. The extension of the second sealing barrier is arranged to be connected with the corresponding sealing barrier hydraulic seal of another modular walls. The stairstepping of Partial Resection is arranged at least one angle of this module. Plywood more than first is formed on the first insulation barrier, and plywood more than second is formed under the second insulation barrier, and one side of plywood more than second forms flange.
Above-mentioned modular walls assembly may further include a insulating materials between the first and second modular walls downside surfaces, and the extension of the first and second modules is in its lower connection. This modular walls assembly may further include a insulating materials between the first and second modular walls uper side surfaces, and the extension of the first and second modules connects thereon. This modular walls assembly may further include first connector with one first connecting surface, and second connector with one second connecting surface, wherein the part of extension extends between the first connecting surface and the second connecting surface at least, and a part of wherein extending all contacts with the second connecting surface with the first connecting surface. Extension between the first connecting surface and the second connecting surface may be subject to the extruding of the first connector and the first connector and the second connector. The first connector comprises at least one the giving prominence to that is positioned on the first connecting surface, and wherein at least one giving prominence to is arranged to contact with this extension. The second connector comprises and is positioned at least one outstanding on the second connecting surface, and wherein at least one the second connector outstanding is arranged at least one outstanding corresponding with the first connector. The extension of the first modular walls comprises that one has the coupling part of cross section on a plane, this plane is fully perpendicular to the flange between lower surface and the extension, and when the extension extends out from the first side of the first modular walls, this cross section change at least first power to. This coupling part comprises at least one peak and a paddy. This modular walls assembly may further include a connector that is connected with the extension hydraulic seal.
Another aspect of the present invention provides a kind of method of making a liquid container. The method comprises: the anchor that a structural walls, a midfeather structure and a plurality of elongations are provided, the anchor of each elongation vertically has a first end section, a mid portion and a second end section, and this mid portion is between the first end section and second end section; The midfeather structure is placed on the structural walls; The first end section of anchor is connected with structural walls; Place sealed wall, thus can be with between this midfeather structure and anchor insert structure wall and the sealed wall; The second end section of anchor is connected with sealed wall; And wherein this midfeather structure is not connected with sealed wall directly and is connected, thereby stops mutual movement. This liquid container comprises a steamer, and wherein this structural walls comprises an outer wall or an inwall of steamer. This midfeather structure does not append on the sealed wall. This midfeather structure is movably with respect in sealed wall and the structural walls at least one.
In said method, the step that connects the first end section comprises the first end section is appended to structural walls, thereby anchor is fully irremovable with respect to structural walls. The step that connects the second end section comprises the second end section is appended to sealed wall, thereby anchor is fully irremovable with respect to sealed wall. The step of placing the midfeather structure comprises one first modular walls is placed on the structural walls; One second modular walls is placed on the structural walls, and adjacent with the first modular walls; And with the connection of the first and second modular walls and formation midfeather structure. The step that connects the first end section of anchor comprises: the adjacent midfeather structure of anchor is placed, thereby the first end section is relative with structural walls; And the first end section of anchor appended to structural walls, thereby it is vertically just in time vertical with structural walls.
Said method further comprises anchor and midfeather structured liquids is tightly connected. The method may further include anchor is connected to the midfeather structure, thereby this midfeather structure can move with respect to this anchor. The midfeather structure comprises one first insulating barrier, the sealant of one second insulating barrier and between the first and second insulating barriers. The sealant that the method may further include the midfeather structure is connected with the anchor hydraulic seal. The method may further include a seal disc is connected with the mid portion hydraulic seal of anchor, wherein the sealing dish with a vertically fully vertical dish in extend gradually from the centre part, and wherein the sealing dish is connected with the sealant hydraulic seal of midfeather structure. The sealing dish comprises at least one waveform portion, and this waveform portion can be extended with the complete vertical direction of the anchor longitudinal axis in this dish or shrink.
Another aspect of the present invention provides a kind of a kind of liquid container made from said method, and wherein this anchor is located in the structrural build up through hole of midfeather. This liquid container comprises a steamer, and wherein this structural walls comprises an outer wall or an inwall of hull.
Another aspect of the present invention provides a kind of method of manufacturing one liquid container. The method comprises: a structural walls, a sealed wall, a plurality of modules that form a midfeather structure and the anchor of a plurality of elongations are provided, and the anchor of each elongation vertically has a first end section and a second end section; Arrange a plurality of modules forming this midfeather structure, and form a plurality of through holes in the midfeather structure, two or more adjacent blocks are determined each through hole; Arrange a plurality of anchors to such an extent that make each anchor pass respectively one of them through hole; First end section and structural walls mechanical connection with anchor; Second end section and sealed wall mechanical connection with anchor; Wherein this midfeather structure is between structural walls and sealed wall. This midfeather structure directly is not connected with sealed wall, stops relatively moving with respect to sealed wall. This midfeather structure directly is not connected with structural walls, stops relatively moving with respect to structural walls. This liquid container comprises a steamer, and wherein this structural walls comprises an outer wall of steamer or is connected to an inwall of this outer wall.
Improving in decades above-mentioned membrane structure LNG tank to reduce bubble (BOG) always, for example, because the loss that the low-temperature liquefaction natural gas gasifying causes, simplify complicated insulation barrier and the structure of sealing barrier, thereby because the manufacturing cycle that simple manufacture process reduces tank, the corner assembly of reduction tank and the stress of sealing barrier etc. Yet, still need to continue to improve.
A thermal insulation system that is installed on the storage tank bottom surface comprises a plurality of planar structures, its each fix by a riveted structure. In addition, owing to shake or ship moves goods is rocked, the insulation barrier of steamer hull can be out of shape, thereby can produce mechanical stress. Therefore, technology is developing to remove this mechanical stress always.
This aspect a kind of new LNG tank and method of construction thereof be provided on the other hand, wherein, the different new film type LNG tank of a kind of from traditional film type LNG tank structure that the present invention proposes, can effectively eliminate the heat/mechanical stress that produces owing to storage tank load/unload liquefied natural gas, and also can reduce owing to the simplification of manufacturing structure and manufacturing process the manufacturing cycle of tank.
Can realize an aspect of above-mentioned target according to the present invention, a LNG tank that provides comprises two continuous sealing barriers and two insulation barriers, one first sealing barrier wherein contacts with the liquefied natural gas in the storage tank, and one first insulation barrier, one second sealing barrier and one second insulation barrier are positioned at the lower surface of the first sealing barrier successively, wherein this first sealing barrier is supported by an anchor structure, be mechanically anchored on the bottom surface of tank, and this insulation barrier is installed to such an extent that can slide between the first sealing barrier and tank body bottom surface. Yet, equaling load is being added on anchor structure and the insulation barrier although in tank, load goods, insulation barrier can be with respect to a little slip of the first sealing barrier, because the first sealing barrier only is welded to anchor structure and by its supporting. Ship construction at this storage tank of installation is in the situation of double-deck hull, clearly the bottom surface of tank body (" bottom floor of the tank ") or inner surface (" inner surface ") refer to be included in profile with the bottom surface on interior barrier, the upper barrier (top) of hull, and an intersection next door.
Here, the insulation system of hull comprises the first and second insulation barriers, and this insulation system contacts with the interior barrier of hull. Therefore, if a steamer, waveform or analogous shape produce distortion and therefore crooked in hull, and insulation system has bending stress equally. Therefore, although bending stress is arranged, the insulation barrier unit can be along laterally a little slip, and can not destroy insulation system.
More preferably, with adhesive the first and second insulation barriers are connect with the upper surface of the second sealing barrier and lower surface respectively. When making storage tank, this insulation barrier and sealing barrier are integrated into Prefabricated composite parts. In the present invention, be installed in the corner structure on the tank body angle and the planar structure that is installed on the tank body bottom surface can be made by the Prefabricated composite parts. The second insulation barrier comprises the insulating materials that polyurethane foam is made and the plane that plywood is made more than one and be connected to this insulator lower surface. In addition, the first insulation barrier comprises polyurethane foam insulating materials and the plane that plywood is made more than one and be connected to this insulator lower surface. Further, this second sealing barrier can (flexible sheet (triplex, more preferably, rigid triplex) makes by aluminium sheet or pliable and tough thin plate (three-ply board, preferably hard three-ply board).
And, the second sealing barrier is one side-prominent from the first and second insulation barriers, thereby when making these Prefabricated composite parts, one second sealing barrier of the second sealing barrier of this second barrier and adjacent Prefabricated composite parts (planar structure) or adjacent anchor structure links together. Here, the shape of the material of the first insulation barrier is not particularly limited. Describe in the patent that has such as the application's case or TGZ, the first sealing barrier can be made or comprised a waveform portion by stainless steel.
In addition, the sideshake between the second insulation barrier can fill up with the polyurethane foam insulating materials. On the other hand, the sideshake between the first insulation barrier can fill up with the ferry glass insulation material.
Further, the second sealing barrier (for example extends in the space of insulation barrier, between the both sides of insulation barrier), be connected in this space with the end of top and following fixed head with the second sealing barrier, and the connecting surface of upper bottom plate comprises a recess, and this recess can be inserted in the end of the second sealing barrier. Here, this recess can be crooked, and should below and the assembly of top fixed head longitudinally slight bending to having an extra length, thereby can absorb the stress that the sealing barrier is met generation when cold.
According to another embodiment of the present invention, the second sealing barrier is preferably in its upper and lower surface and is coated with a resin material, and this second sealing barrier extends to the side gap that adjacent insulation barrier forms. Further, comprise the up and down coupling assembling that contacts with the end of the second sealing barrier in this space, the connecting surface of coupling assembling forms to such an extent that have protrusion and recess up and down, thereby the resin that is coated in the second sealing barrier upper and lower surface can compress and bond. Such method of attachment can further improve the sealing of the second sealing barrier.
An embodiment who connects about the second sealing barrier according to the present invention, comprise: the corner structure that is fastened on the tank body flange portion, slip is positioned at the planar structure on the tank body inner plane, and is fastened on tank body and makes planar structure be attached to anchor structure on the inner surface of tank body.
Here, the better manufacture of this planar structure is, the one side is fixed by the corner edge ledge, corner structure is fixed to this corner edge ledge, and comprise the second insulation barrier on the same height of the second insulation barrier that is installed in corner structure, one is formed on the second sealing barrier on the second insulation barrier upper surface, and the first insulation barrier of forming of a upper surface at the second insulation barrier.
This anchor structure comprises that one is fixed on the anchor steady arm on the flat board under the anchor, and dull and stereotyped machinery is fastened to the place that is bound up with planar structure under this anchor; Penetrate one second insulation barrier at its center by this anchor steady arm, be installed in the same height of one second insulation barrier of planar structure on; Penetrate one second sealing barrier at its center by this anchor steady arm, be fixed on the upper surface of the second insulation barrier and be fastened to adjacent second sealing barrier of planar structure; Penetrate one first insulation barrier at its center by this anchor steady arm, be fixed on the upper surface of the second sealing barrier; An and upper cap that is fixed on this anchor steady arm upper end.
In this configuration, the dull and stereotyped so that lower flat board of the second insulation barrier of a cellular construction of contiguous prefabricated combiner is fixed on the inner surface of hull under the anchor. Further, the second sealing barrier of this anchor structure is included in the waveform portion that its outer circumference portion is divided formation. Here, the second sealing barrier of anchor structure side-prominently is connected with the second sealing barrier of contiguous prefabricated combiner from one of the first insulation barrier of this anchor structure. In addition, the first and second insulation barriers of anchor structure are bound up with upper surface and the lower surface of the second sealing barrier of adhesive and anchor structure respectively.
In addition, the second insulation barrier of anchor structure comprises the insulating materials that polyurethane foam is made and the upper surface that plywood is made more than one and be connected to this insulator. The first insulation barrier of anchor structure comprises polyurethane foam insulating materials and the plane that plywood is made more than one and be connected to this insulator upper and lower surface. The many plywood that are connected to the second insulation barrier low side of Prefabricated composite parts are given prominence to from the side of the second insulation barrier, and utilize the anchor lower plate of anchor structure to be fixed on the bottom surface. Therefore, this insulation barrier can not move up, can be mobile on a small quantity in the horizontal direction, although they are fixed on same direction.
The corner structure that is configured to Prefabricated composite parts comprises L shaped second insulation barrier, and the place that connects mutually with the inner surface of tank body contacts; One second sealing barrier is formed on the upper surface of the second insulation barrier; One first insulation barrier is formed on the upper surface of the second sealing barrier; And a L shaped angle gripper shoe, being formed on the upper surface of the first insulation barrier with load-supporting, pre-constructed unit is fixed by the corner edge ledge on the tank inner surface.
This angle gripper shoe can be slidably mounted to the first insulation barrier of corner structure, thereby this gripper shoe can be shunk and extend. Further, with adhesive the first and second insulation barriers of corner structure are attached to upper surface and the lower surface of the second sealing barrier of corner structure. In addition, the first insulation barrier, the second sealing barrier, the second insulation barrier and angle gripper shoe are all made and are assembled in these Prefabricated composite parts.
And these Prefabricated composite parts (this corner structure) utilize the corner edge ledge on the tank inner surface and fix. In addition, side-prominent from the first and second insulation barriers of the second sealing barrier. And plate is formed on the lower surface of the first and second insulation barriers, thereby its side is further outstanding from the side of insulation barrier, and these plates utilize fixed pivot to be fixed on the bottom surface of hull. And then the most handy adhesive is adhered to the lower surface of the second insulation barrier on the bottom surface of hull.
In addition, the first and second insulation barriers are mechanical connection mutually, they utilize the connection reinforcement bar that the upper end of lower support bar is connected and are fixing, and this lower support bar penetrates the second insulation barrier and therefrom outstanding, and the lower end of this upper support bar penetrates the first insulation barrier. The lower support bar is fit to and is fastened to be fixed on the low lip-deep bar support cap of the second insulation barrier, and this lower support bar penetrates the second insulation barrier and is fixed on the connection reinforcement bar. And then the upper support bar is fit to and is fastened to be fixed on the low lip-deep bar support cap of the first insulation barrier and the connection reinforcement bar, penetrates the first insulation barrier and supports this angle gripper shoe. So far, upper support bar preferably is welded on the gripper shoe of angle. The first sealing barrier is positioned on the upper surface of angle gripper shoe, and welds together. So arrange, the first sealing barrier of corner structure is by the lower support bar stable support that is connected to the hull bottom surface, and upper support bar is connected with lower support bar, and the angle gripper shoe is connected with upper support bar. In addition, because the angle gripper shoe is by making than slab, the asymmetric stress that produces of the first sealing barrier of strut angle structure more stably. Equally, because that this angle gripper shoe and the first insulation barrier of corner structure directly are connected is insecure, this angle gripper shoe can be slided on a small quantity with respect to the first insulation barrier. Therefore, because the variation of temperature, the mechanical stress that the difference of shrinking between the first insulation barrier and angle gripper shoe or the first sealing barrier causes can be lowered or eliminate equally.
This anchor lower flat plate is used for a bottom flat board of the second insulation barrier of an adjacent cells structure is fixed on the inner surface of hull. The second sealing barrier of anchor structure preferably includes a waveform portion that is formed in its outer edge part. In addition, with adhesive the first and second insulation barriers of this anchor structure are connected with lower surface with the upper surface of the second sealing barrier of this anchor structure respectively.
Still according to of the present invention one further embodiment, this anchor structure comprises an anchor lower flat plate, is used for an anchorage plate is fixed on bar support cap there. Above-mentioned anchorage plate is installed on the inner surface of tank body with normal interval (space), and disposes a fastener hole; Be vertically fixed to a bar and support an anchor support bar of cap; Penetrated one second insulation barrier at its center by this anchor steady arm; Penetrate one second sealing barrier at its center by this anchor steady arm, be fixed on the upper surface of the second insulation barrier of anchor structure; Penetrate one first insulation barrier at its center by this anchor steady arm, be fixed on the upper surface of the second sealing barrier of anchor structure; One is fixed on the upper cap of this anchor steady arm upper end, is used for fixing the first insulation barrier of this anchor structure; And one connect insulation barrier, be positioned at the side of closing on the first insulation barrier and the upper surface of the second sealing barrier, separate a preset distance with the first insulation barrier of anchor structure, and be fixed to the upper surface of the second sealing barrier of adjacent plane structure and anchor structure. This connection insulation barrier preferably be positioned at the adjacent plane structure separately the first insulation barrier a side near, and close on the upper surface of the second sealing barrier of the planar structure on the second insulation barrier that is fixed on this planar structure, and this connection insulation barrier also is bound up with the second sealing barrier of this plane and anchor structure. Insulating materials is filled up in gap between the first insulation barrier of connection sealing barrier and anchor structure.
According to another aspect of the present invention, the present invention proposes the manufacture method of a LNG tank, wherein this LNG tank comprises two continuous sealing barriers and two insulation barriers, one first sealing barrier wherein contacts with the liquefied natural gas in the storage tank, and one first insulation barrier, one second sealing barrier and one second insulation barrier are positioned at the lower surface of the first sealing barrier successively. The manufacture method of this LNG tank that the present invention proposes comprises the steps: to form the edge protrusion near the interior angle of storage tank, and fixedly mounts at certain intervals anchorage seat plane on the inner plane of tank body; Fixing additional prefabricated corner structure between the edge that forms protrudes, each comprises one second insulation barrier, one second sealing barrier, one first insulation barrier and one jiao of support plate; With fixed pivot this fixed angles structure is fixed to the edge and protrudes, and simultaneously with dull and stereotyped being fixed on the upper surface of anchorage seat flat board under the anchor, then the anchor support bar is vertically fixed on center dull and stereotyped under the anchor; Assembling also is fixed to each plane of prefabricated planar structure on each plane of fixed pivot of fixed angles structure, each prefabricated planar structure includes one second insulation barrier, one second sealing barrier and one first insulation barrier, and with other face assembling of this planar structure and be fixed under anchorage seat flat board and the anchor in the gap between the flat board; In the gap between the second insulation barrier of corner structure and planar structure, fill up insulating materials, and the while is at the second insulation barrier and second sealing barrier of the fitted around anchor structure of anchor support bar; The second sealing barrier of corner structure is tightened mutually with the second sealing barrier that closes on planar structure, make between the second sealing barrier of planar structure and tighten mutually, and make equally between the second sealing barrier of the second sealing barrier of planar structure and anchor structure and mutually tighten; At the first insulation barrier of the fitted around anchor structure of anchor support bar, and anchor upper flat plate and anchor insulation board be fixed on the first insulation barrier, and cap on the anchor is fixed on the anchor support bar, thereby finish the prefabricated of this anchor structure; Fill up insulating materials in the gap between the first insulation barrier of corner structure, planar structure and anchor structure; And first sealing barrier that will have waveform portion is fixed on the upper surface of corner structure, planar structure and anchor structure.
With dull and stereotyped being fixed on the upper surface of anchorage seat flat board under the anchor, the step that then the anchor support bar is vertically fixed on center dull and stereotyped under the anchor comprises the steps: to be connected with the dull and stereotyped bolt of anchorage seat dull and stereotyped under the anchor, the bar support cap is fixed on center dull and stereotyped under the anchor, and the anchor support bar is connected with bar support cap bolt. The step of filling up insulating materials in the gap between the second insulation barrier of corner structure and planar structure comprises that the insulating materials made from polyurethane foam fills up these gaps.
And then, make between the second sealing barrier of the second sealing barrier of corner structure and adjacent plane structure and mutually tighten, make between second sealing barrier of the second sealing barrier of planar structure and mutually tighten, and the step of mutually tightening between the second sealing barrier of the second sealing barrier of planar structure and anchor structure is comprised: the upper fixed flat planar that will be positioned at the lower fixed flat planar of the second sealing barrier below and be connected the second sealing barrier top fixed flat planar bolt connection that faces down. Here, make between the second sealing barrier of the second sealing barrier of corner structure and adjacent plane structure and mutually tighten, make between second sealing barrier of the second sealing barrier of planar structure and mutually tighten, and the step of mutually tightening between the second sealing barrier of the second sealing barrier of planar structure and anchor structure is comprised: bolted is fixed to lower fixed flat planar and the upper fixed flat planar of the second sealing barrier, and utilizing the sweep that forms, the upper surface of the fixed flat planar that faces down becomes the shape of a bending.
Above-mentioned LNG tank of the present invention can be installed in steamer, sunken tank and the vehicle of any type, and whether no matter goods movement arranged.
According to the present invention, can shorten its manufacture process by the structure of simplifying corner structure, this corner structure is used for being mounted on the planar structure that transportation meets the liquefied natural gas steamer inner storage tank of cryogenic liquid, and by adjacent planar structure is fastenedly connected, can firmly keep the hydraulic seal characteristic of anchor structure. Further, when ship navigates by water, because ship shakes or mobile causing in the situation of the deformation of hull, because the first sealing barrier of insulation system of the present invention and anchor structure be fastening tightening directly, and closely be not connected with insulation barrier, this insulation barrier can slightly slide with respect to the first sealing barrier, thereby can adapt to the distortion of hull. Therefore, this insulation system is not easy destroyed.
Further, be installed in the structure of the liquified natural gas tank (this liquified natural gas tank is used for the liquefied natural gas that storage meets cryogenic liquid) in the hull by simplification, thereby shorten its manufacture process, and firm install when keeping hydraulic seal can the strut angle structure slab, can easily reduce or eliminate the stress that causes owing to Mechanical Contraction or thermal contraction. Therefore, ship can be more reliable.
In addition, owing to use adhesive will connect insulation barrier and following the second sealing barrier is bound up, wherein utilizing successively up and down between the second sealing barrier, attaching parts interconnect successively, further improved the fixed performance of the second sealing barrier of corner structure annex, hydraulic seal performance and security have also further improved.
The present invention compared with prior art has obvious advantage and beneficial effect. Via as can be known above-mentioned, the invention relates to a kind of modular walls for the manufacture of wet tank, disclosed a kind of liquid container that is suitable for storing liquefied natural gas (LNG). This LNG tank comprise one with storage tank in the sealed wall that directly contacts of liquid, an and structural walls, this structural walls is an outer wall or the inwall that becomes one with outer wall. This container further comprises a plurality of connectors, these a plurality of connectors with sealed wall and structural walls and place structural walls and inwall between a midfeather construction machine connect. This midfeather structure can one of them moves with respect at least inwall and structural walls.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, and for above and other purpose of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and the cooperation accompanying drawing, be described in detail as follows.
Description of drawings
Fig. 1 and Fig. 2 are profile and the perspective views that shows a GTT NO 96-2 type LNG tank (for example, traditional film type LNG tank).
Fig. 3 and Fig. 4 are profile and the perspective views that shows a GTT Mark III type LNG tank (for example, traditional film type LNG tank).
Fig. 5 is a profile that shows the corner assembly structure of traditional LNG tank.
Fig. 6 (a) and Fig. 6 (b) have shown the according to an embodiment of the invention internal structure of the corner assembly structure of LNG tank.
Fig. 7 sets forth an overall perspective that is installed in the annexation between the corner structure of the LNG tank in the steamer according to one embodiment of the invention.
Fig. 8 sets forth a part of amplification profile perspective view that is installed in the corner structure of the LNG tank in the steamer according to one embodiment of the invention.
Fig. 9 to Figure 23 sets forth the perspective view of manufacture process that is installed in the LNG tank of a steamer hull interior according to one embodiment of the invention successively.
Figure 24 shows according to an embodiment of the invention a part of amplification view of the method for its second sealing barrier of interlocking of LNG tank.
Figure 25 shows according to an embodiment of the invention a part of enlarged perspective of the method for its second sealing barrier of interlocking of LNG tank.
Figure 26 (a) and figure (b) are whole amplification views of setting forth the annexation between the corner structure that is installed in according to an embodiment of the invention the LNG tank in the steamer.
Figure 27 is the part excision perspective view of according to another embodiment of the present invention LNG tank.
Figure 28 to Figure 36 is the perspective view of setting forth successively the manufacture process of the LNG tank that is installed in according to another embodiment of the present invention a steamer hull interior.
Figure 37 and Figure 38 are the amplification views that shows state when being interlocked according to the second sealing barrier in the LNG tank of the present invention.
Figure 39 one comprises the cross-sectional view of a steamer of liquid container.
Figure 40 is a cross-sectional view that amplifies of the wall of a liquid container among Figure 39.
The schematic diagram that Figure 41 to be example be connected a seal plate and an anchor pole with Figure 40 one second sealant or sealing barrier are connected.
50: angle support plate 51: the first insulation barrier of angle part
52: the second sealing barrier 53 of angle part: the second insulation barrier of angle part
54,56: dull and stereotyped 57,58: insulator
60: lower support bar 61: the bar support cap
70: upper support bar 80,81: the edge ledge of angle part
90: connect and support 100: corner structure
101: fixed pivot 109: stud pin
110: base plate 111: the anchor upper flat plate
113: the second insulation barrier 114 of anchor structure: the second sealing barrier of anchor structure
115: waveform 119: the upper cap of anchor structure
150: anchor structure 200: planar structure
201: lower plate material 202: the second insulation barrier of planar structure
203: the second sealing barrier of planar structure
204: the first insulation barrier of planar structure
205: upper flat plate 211: insulator
212: upper fixed flat planar 213: lower fixed flat planar
214: 250: the first sealing barriers of hold-down nut
251: waveform portion
The specific embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, its specific embodiment of modular walls, structure, feature and effect thereof for the manufacture of wet tank to foundation the present invention proposes are described in detail as follows.
The invention relates to the LNG tank of a kind of its interior storage high pressure, low-temperature liquefaction natural gas. All the time, this LNG tank structure can remain impact resistance and fluid tightness.
Be installed in a goods within it this LNG tank of mobile automobile or steamer be different with mobile hardly sunken tank the goods mechanical stress that movement causes in storage tank because the countermeasure that should prepare to be fit to is eliminated. Yet the countermeasure of elimination mechanical stress that is used for being installed in the LNG tank of a steamer can be used in sunken tank equally. Therefore, introduce in detail its structure as an example of the LNG tank that is installed in a steamer example here.
Figure 39 for example understands the cross-sectional view according to the demonstration steamer 3900 of an embodiment. In the illustrated embodiment, steamer 3900 is comprised of outer wall 3901 and an inwall 3903 that forms the steamer profile. Inwall 3903 becomes one with outer wall 3901 by connecting wall or structure 3905, and strengthens outer wall 3901. Equally, in case outer wall 3901 is damaged, inwall 3903 will stop water to flow into the inside of steamer 3900. In certain embodiment, a steamer 3900 may not have inwall 3903. In other embodiments, inwall 3903 can be used with the interconnected structure of outer wall (not shown) and replace. In the illustrated embodiment, the inside of inwall 3903 is divided into four inner spaces 3911 by partition wall 3907. The inside of inwall 3903 can with not kind method separation, perhaps not separated. Partition wall 3907 becomes one with inwall 3903 and outer wall 3901. Some makes the interconnective structures of inwall 3903 parts (not shown) can replace partition wall 3907 by the internal chiasma with inwall 3903.
Each inner space 3911 comprises that one is used for containing the liquid tank body of cryogenic liquid, such as liquefied natural gas. As an example, the left side of figure illustrates the structure of the second inner space. Innermost inwall 250 contacts with liquid in the tank body, as one first sealing barrier or one first sealed wall. A plurality of anchors or connector 3915 directly append to the first sealed wall 250 and inwall 3903 (or partition wall 3907). Thus, the first sealed wall 250 becomes one with inwall 3903 (and partition wall 3907), and usually not mobile with respect to inwall 3903 (and partition wall 3907). In one embodiment, there are not inwall 3903, the first sealed walls 250 to become one with outer wall 3901. The first sealed wall 250 becomes one with outer wall 3901, inwall 3903 and/or partition wall 3907, and by its support, these wall integral body are as a structural walls. In the illustrated embodiment, this structural walls comprises inwall 3903 and partition wall 3907.
Midfeather structure 3917 is inserted between the first sealed wall 250 and the structural walls. Some midfeather structures 3917 (200a, 200b) and are called a planar structure 200 between the planar section and structural walls 3903 of the first sealed wall 250. Other midfeather structure 3917 (100) in an angle part of the first sealed wall 250 and by inwall 3903 and partition wall 3907 one of them angle part that consist of between. This angle midfeather structure 3917 (100) is called as corner structure 100. Midfeather structure 3917 is arranged to be suspended in the space between the first sealed wall 250 and the structural walls. Each midfeather structure 3917 has first surface (not shown) and the second surface (not shown) in the face of structural walls in the face of the first sealed wall 250. In one embodiment, the first surface of central dividing wall structure 3917 and the first sealed wall 250 or when any part that the first sealed wall becomes one contacted, the first surface of midfeather structure 3917 did not directly append on the first sealed wall 250. When the second surface of central dividing wall structure 3917 contacted with structural walls, it did not directly append on the structural walls. In one embodiment, midfeather structure 3917 interconnects each other, and forms a single integrated entity. Each midfeather structure 3917 comprises the module of a plurality of mutual connections. In other words, each midfeather structure 3917 can be individual module.
And then in other embodiments, can form the wet tank of the various shapes outside the sphere, and common sphere for example, cube, rectangle, ellipse, cylindrical etc. In other embodiments, wet tank can be formed on truck, train or other means of transport. Equally, in other embodiments, wet tank 3919 can form on the ground or be underground.
Figure 40 illustrates an enlarged drawing of circular portion 3923 among Figure 39 for example. In the illustrated embodiment, midfeather structure (planar structure 200a, 200b and corner structure 100) comprises one first insulation barrier or layer 204,51, one second insulation barrier or layer 202,53 and 1 second sealing barrier or layer 52,203. Each midfeather structure may further include one or more extra power ergospheres.
In the illustrated embodiment, each anchor comprises anchor pole 112a, 112b and a seal disc (not shown). The end of anchor pole 112a, 112b is appended to the first sealed wall 250, and the other end of anchor pole 112a, 112b is appended to structural walls 3903,3907. Hereinafter elaborate with reference to extra other embodiment anchor pole 112a, 112b are appended to the first sealed wall 250 and structural walls 3903,3907 details. With connect the first sealed wall 250 and structural walls 3903,3907 anchor 3915 be placed on by two or more adjacent structures 100,200a, 200b forms and definite space in. In other embodiments, anchor 3915 is placed in the through hole of single midfeather structure 100, the upper formation of 200a, 200b.
Accessory 113a, 113b are placed in the surrounding space of anchor pole 112 and consist of between the adjacent midfeather structure 100,200a, 200b in this space. Accessory 113a places in the space between the second insulation barrier 202 and 53. Accessory 113b places in the space between the second insulation barrier 202 and 53. The space 3929 of not shown accessory, 3931 can be full of with insulating materials. In other words, another kind of accessory can place in the space 3929,3931. Accessory 113a, 113b have a groove 3927 that extends to the drawing front and back. Midfeather structure 100,200a, 200b have rank sheet or a flange 3925. As shown, the groove 3927 that forms at accessory 113a, 113b receives flange 3925, thereby planar structure 200a can not move along the y direction of anchor pole 112a, and planar structure 200b can not move along the y direction of anchor pole 112b. Yet the depth ratio flange of groove 3927 is dark, thereby planar structure 200a can be towards moving with direction away from anchor pole 112a, that is, and and in the direction perpendicular to the longitudinal axis of anchor pole 112a. In like manner, planar structure 200b can be towards moving with direction away from anchor pole 112b. Because accessory 113a prevented the movement of corner structure 100 along anchor pole 112a y direction, and accessory 113b prevented the movement of corner structure 100 along anchor pole 112b y direction, so corner structure 100 can not move at all. Yet, the said circumstances meeting so that the midfeather structure move at the y direction of adjacent anchor wall.
Still with reference to Figure 40, the second sealant 52 of midfeather structure 100,200a, 200b, 203 is connected with the seal disc hydraulic seal of anchor, hereinafter further discusses with reference to Figure 41. Near anchor be connected the places that sealant 52,203 connects, the second sealant 52,203 and/or the seal disc of anchor form one or more waveforms 115. Each waveform can make seal disc or the second sealant 52,203 in a direction, especially towards or shorten or elongation away from the direction of anchor.
As discussed, in one embodiment, the first surface of midfeather structure 100,200a, 200b is faced the first sealed wall 250, and does not namely connect also directly additional with the first sealed wall 250. Equally, the second surface of midfeather structure 100,200a, 200b is faced structural walls 3903,3907, and does not namely connect also directly additional with structural walls 3903,3907. By above-mentioned structure and structure, when planar structure 200a remains between the first sealed wall 250 and the structural walls 3903, its with perpendicular to anchor pole 112a longitudinally direction suspend. Similarly, planar structure 200b with perpendicular to anchor pole 112b longitudinally direction suspend. As discussed above, yet because flange 3925 is connected with groove 3927, planar structure 200a and 200b can not move at anchor pole 112a, 112b longitudinal direction respectively. In another embodiment, corner structure connects with the angle part that is made of one of inwall and partition wall, and thus, corner structure only is equivalent to hermetically-sealed construction and can slides, and planar structure all can be slided with respect to sealed wall and two of structural walls. So far, anchor structure allows the first sealed wall to move with respect to corner structure or structural walls.
Figure 41 has illustrated the structure of this anchor pole 112a, a seal disc 3933, waveform portion 115 etc. Sealing dish 3933 is placed on anchor pole 112a vertically in the vertical plane, and is connected with anchor pole 112a hydraulic seal. In illustrated configuration, for example, seal disc 3933 is clipped in the middle by two nuts 3936,3937 that are threaded with anchor pole 112a side. Being familiar with this skill person will appreciate seal disc 3933 usefulness distinct methods will be connected with anchor pole 112a hydraulic seal. Seal disc 3933 has a waveform portion 3925 near flange, sealing dish 3933 is connected with the second sealant 203 hydraulic seals of contiguous midfeather structure. Hereinafter further set forth the connection of waveform portion 3925 with reference to Figure 24. Be familiar with this skill person and will appreciate that this waveform portion 3925 can be substituted with the structure that the second sealant 203 forms hydraulic seal by other.
Seal disc 3933 has at least one waveform or gauffer 115 around anchor pole 112a. This waveform or gauffer 115 can shrink or stretch seal disc 3933 in perpendicular to the plane of anchor pole 112a longitudinal direction. Although not shown, can form equally waveform or gauffer 115 on the second sealant 203 of adjacent midfeather structure. In other words, can form waveform or gauffer 115 at the second sealant 203, rather than on seal disc 3933.
LNG tank of the present invention comprises one second insulation barrier, contacts with the inner surface of steamer hull; One second sealing barrier forms in the upper surface of this second insulation barrier; And one first insulation barrier, form in the upper surface of this second sealing barrier. In the present invention, preferably overboard corner structure and planar structure are made the Prefabricated composite parts in advance, and make this knot in the inner space of storage tank.
In other words, this prefabricated corner structure at first is fixed on the inside of a hull, and then, this planar structure is made at corner structure again. In this case, make the making in site anchor structure at a storage tank and guarantee that this planar structure is fixed on the hull.
Fig. 6 is an in-built cutaway view of the corner assembly of according to an embodiment of the invention LNG tank, and Fig. 7 sets forth an overall perspective that is installed in the annexation between the corner structure of the LNG tank in the steamer according to one embodiment of the invention. Fig. 8 sets forth a part of amplification profile perspective view that is installed in the corner structure of the LNG tank in the steamer according to one embodiment of the invention.
To shown in Figure 8, be prefabricated according to this corner structure 100 of one embodiment of the invention such as Fig. 6, have following structure: its second insulation barrier 53 is L shaped, and the one jiao of position that connects with the face of hull contacts; As above its second sealing barrier 52 is added and is fixed to a upper surface of the second insulation barrier, and same its first insulation barrier 51 of upper surface formation at the second sealing barrier. Here, the most handy adhesive is bound up the first and second insulation barriers 51 of corner structure and upper surface and the lower surface of the 53 and second sealing barrier 52 securely.
One jiao of support plate 50, first and second insulation barrier 51 and 53, the second sealing barrier 52 and upward hereinafter in further detail description of the above-mentioned annexation between the lower support bar 70 and 60.
One inside that stores the steamer of liquefied natural gas is comprised of a bottom surface 50 and an integrally formed intersection next door 2, and comprises that one can install the inner space of corner structure of the present invention. More specifically, the present invention relates to one and is installed in above-mentioned bottom surface 1 and the vertical locational corner structure of next door 2 with predetermined angular connection that intersect. Therefore, the shape of the second insulation barrier can be different and L shaped because the angle that reservoir surface connects with the difference of the shape of storage tank or position, angle difference.
As above-mentioned, this L shaped second insulation barrier 53 contacts with vertical 2 in next door that intersects with bottom surface 1, and is positioned at bottom surface 1 and vertically intersects the position of next door 2 with predetermined angular connection. In the present invention, term " first " and " second " rely on certain barrier at first or secondly to be sealed for the liquefied natural gas of distinguishing storage tank and insulate.
The second insulation barrier 53 comprises the second insulator 58 that a polyurethane foam is made and one second insulation dull and stereotyped 56 of being made by plywood more than one and be connected to the second insulator lower surface. This second insulation dull and stereotyped 56 contacts with vertical 2 in next door that intersects that the hull inner surface forms with bottom surface 1. Here with reference to the U.S. the 4th, 747,513,5,501,359,5,586,513 and 6,035, No. 795 patents, international No. 1989/09909 patent of WO that discloses, the manufacture method of the insulation barrier that day disclosure 2000-038190 number and 2001-122386 patent etc. are described, shape, material etc. Here insulation barrier and the wood thereof that will quote in the above-mentioned official documents and correspondence connect.
After forming the second insulation barrier 53, on the second sealing barrier 52 surfaces placed on it. The second sealing barrier 52 is used for replenishing the On Lng Leakage that prevents storage tank. With adhesive the upper surface of the second insulator 58 of the second insulation barrier 53 and the lower surface of the second sealing barrier 52 are joined together. The second sealing barrier preferably (is called again: flexible) make by aluminium sheet or pliable and tough thin plate. Above-mentioned United States Patent (USP) has disclosed a kind of pliable and tough three-ply board (flexible triplex) for the 6th, 035, No. 795, but preferably uses in the present invention a kind of stronger hard three-ply board (harder rigid triplex).
As above-mentioned, after the second insulation barrier 53 and the second sealing barrier 52 are connected with each other, lower support bar 60 will be fixed on the first insulation barrier 51 that is formed at the second sealing barrier 52 upper surfaces, and this lower support bar 60 runs through the second insulation barrier 53 and the second sealing barrier 52.
That is to say in the second insulation barrier 53, to have at certain intervals a plurality of holes that supply lower support bar 60 to pass. Fastening each bar support cap 61 of fixing support bar 60 ends can be inserted into the low side in the hole in the second insulation dull and stereotyped 56, and by its support.
This lower support bar 60 is inserted in the bar support cap 61, passes the second sealing barrier 53, and be fixed in this bar support cap the low side of this lower support bar 60 is fastening with hold-down nut 62.
Further, the upper end of running through this lower support bar 60 of the second insulation barrier 53 and the second sealing barrier 52 is fixed on the upper surface of the second insulation barrier 53. With a hold-down nut 63 and the sealing barrier hold-down nut 64 that is fastened on lower support bar 60 upper ends the second sealing barrier 52 is fixed in lower support bar 60.
The second insulation barrier 53 and the second sealing barrier 52 are run through in the upper end of this lower support bar 60, and they are fixed on the first insulation barrier 51, and the lower end of the first insulation barrier 51 is run through and be fixed in the upper end of this lower support bar 60.
In other words, the first insulation barrier 51 contacts also with it fixed connection with the second sealing barrier 52 of fixing at the second insulation barrier 53 upper surfaces. The first insulation barrier 51 composed as follows: dull and stereotyped 55 once, contact with 52 of the second sealing barriers and with it fastening connection of adhesive; One first insulator 57 is positioned on lower dull and stereotyped 55 the upper surface; And a upper flat plate 54, with the fastening connection in upper plane of the first insulator 57. Dull and stereotyped 54 and 55 being made by many plywood up and down of the first insulation barrier, and the first insulator 57 is made by polyurethane foam.
At this moment, a connection reinforcement bar 90 be positioned at the first insulation barrier 51 lower dull and stereotyped 55 on, lower support bar 60 therefrom passes, thus a upper support bar that connects this lower support bar and will mention hereinafter. That is to say, the connection reinforcement bar 90 that is positioned on 51 times flat boards 55 of the first insulation barrier is passed in the upper end of running through the lower support bar 60 of the second insulation barrier 53 and sealing barrier 52, mutually clamps thereby connection reinforcement bar 90 can pass through one bolt-fastening nuts mode.
The lower end of a plurality of (in the accompanying drawing of the present invention being two) upper support bar 70 is by being inserted in the bar support cap 71, and be fixed to connection reinforcement bar 90, its king-rod support cap 71 is fixed on the bottom surface of connection reinforcement bar 90, for example, method with welding is fixed, and clamps this connection reinforcement bar 90 with clamp nut 72 again.
Therefore, run through the upper end of the lower support bar 60 of the second insulation barrier 53 and sealing barrier 52, and the lower end of running through the upper support bar 70 of the first insulation barrier 51 is firmly secured to connection reinforcement bar 90.
Shown in Fig. 6 (a), this upper support bar 70 is fixed in the first barrier 51 and upper flat plate 54 thereof and by its support, and L shaped corner structure flat board 50 is positioned on the upper surface of the first insulation barrier 51 upper flat plates and by its support, thereby can apply aforesaid storage tank asymmtric load thereon. Here, angle support plate 50 is without adhesive, but is mechanically connected to the first insulation barrier 51, so this angle support plate 50 can slide at the first insulation barrier 51, though this angle support plate since heat can shrink and extend. Hereinafter will set forth one first sealing barrier 250, it is positioned on the angle support plate 50 also with it with being welded to connect.
Fig. 6 (b) has shown another example that upper support bar 70 is connected to the method on the angle support plate 50. That is to say, this upper support bar 70 run through the first insulation barrier 51 and on upper flat plate 54, and this upper support bar 70 is directly connected to angle supporting plane 50, thereby supports this angle supporting plane 50. At this moment, between the first insulation barrier 51 of upper support bar 70 and corner assembly, there is a little space, and between angle support plate 50 boxes the first insulation barrier 51, directly connects by adhesive. Therefore, this angle support plate 50 can be slided a little with respect to the first insulation barrier 51. The slip of this angle support plate can be offset between the first insulation barrier 51 and this angle support plate 50 because different to the contraction of variations in temperature and extension of different materials. Further, have benefited from above-mentioned structure, by the lower support bar 60 that is connected to tank inner surface, the upper support bar 70 that is connected to lower support bar 60, and be connected to the first sealing barrier that the angle gripper shoe 50 of upper support bar 70 can the firm support corner assembly. In addition, because this angle support plate 50 is made by a slightly thick flat board, it is enough to firmly the first sealing barrier of strut angle parts, and this first sealing barrier can produce asymmetric stress.
In addition, made by aluminium sheet or pliable and tough thin plate (flexible sheet (three-ply board Triplex)) according to the second sealing barrier 52 of corner structure 100 of the present invention. The second sealing barrier 52 is further outstanding from the side of the first and second insulation barriers 51 and 53, thereby is fixed in next process on one second sealing barrier 203 of a contiguous prefabricated planar structure.
Fig. 9 has shown a planar structure of building according to LNG tank of the present invention. With reference to figure 9, planar structure 200 of the present invention outside hull, finish prefabricated after, introduce in the hull. The structure of this planar structure 200 is similar to corner structure 100. In the case, at the upper part of the first insulation barrier 204 of this planar structure the upper flat plate 205 that plywood is made more than is installed.
That is to say, in this planar structure, once dull and stereotyped 201 contacting with 1 of the inner surface of hull on the second insulation barrier 202 of the planar structure of being made by polyurethane foam, by aluminium sheet or pliable and tough thin plate (flexible sheet (three-ply board, hard three-ply board triplex preferably, preferably rigid triplex)) the second sealing barrier 203 of making is connected with the upper surface of the second insulation barrier again, and the first insulation barrier 204 of being made by polyurethane foam be connected the upper flat plate 205 that many plywood make and be connected with the upper surface of the second sealing barrier 203.
And then, lower dull and stereotyped 201 and the second sealing barrier 203 of the second insulation barrier of planar structure outstanding a little from the side of the first and second insulation barriers 202 and 204, thereby in next process, they can and be fixed with adjacent plane structure 200 or corner structure 100 interlockings. The opposite flange of this planar structure contacts with corner structure 100, and is configured to the shape of Partial Resection, thereby can make, and fixes with anchor structure 150 of the present invention. Planar structure 200 of the present invention has the height same with adjacent angular structure 100.
Figure 10 is that the demonstration flange is given prominence to a perspective view that is installed in an inner surface of a hull with stud pin 109; Figure 11 shows that a corner structure is assembled to a perspective view of the flange ledge among Figure 10; Figure 12 shows a perspective view that the corner structure among Figure 11 is fixed to hull; Figure 13 be show with a planar structure be placed into Figure 12 in a perspective view of corner structure adjacent position; Figure 14 shows the planar structure among Figure 13 is fixed to hull, and the anchor support bar is at a perspective view of this place's connection; Figure 15 is a perspective view that shows that the second sealing barrier and insulation barrier with anchor structure are installed to the anchor support bar; Figure 16 shows a perspective view that a plurality of planar structures is fixed to hull; Figure 17 shows a perspective view that the first insulation barrier of anchor structure is fixed to those planar structures among Figure 16; Figure 18 shows a perspective view that the first insulation barrier of anchor structure is inserted into the second sealing barrier among Figure 17; Figure 19 shows the anchor upper flat plate is fixed to a perspective view on the first insulation barrier among Figure 18; Figure 20 is a perspective view that shows on dull and stereotyped the first insulation barrier that is installed in the anchor structure among Figure 19 of anchor insulation; Figure 21 shows the dull and stereotyped fixing perspective view of the insulation of the anchor among Figure 20; Figure 22 shows a perspective view that fills up the first insulator; And Figure 23 shows one first sealing barrier is installed to a perspective view on the precast construction among Figure 22.
Hereinafter, will elaborate according to an embodiment of the invention a LNG tank and manufacture process thereof referring to accompanying drawing 10 to 23.
LNG tank of the present invention is installed on the bottom surface of hull, and one intersect or longitudinal division 2 meets at right angles from the bottom surface or predetermined angular to intersect or longitudinal direction extends.
At first, will be fixed on for its flange ledge 80 and 81 of fixed angles structure bottom surface 1 and intersection next door 2. At this moment, preferably this flange ledge 80 and 81 is welded and fixed, and with angular spacing one preset distance, thereby so that prefabricated corner structure can insert into this space. After corner structure 100 has inserted between flange ledge 80 and 81, between this corner structure and this flange are outstanding, form some spaces.
Shown in Figure 10 to 12, if corner structure 100 is installed between flange ledge 80 and 81, a fixed pivot 101 is fixed between flange ledge 80 and 81. At this moment, this fixed pivot 101 preferably with this flange ledge 80 with are connected bolt and are connected. The fixed pivot 101 that forms preferably has one to be given prominence to, should be outstanding with corner structure 100 and flange ledge 80 and 81 between the space of formation corresponding, therefore this fixed pivot 101 securely is assembled in the space that forms between corner structure 100 and flange ledge 80 and 81, thereby prevents that corner structure is mobile between the flange ledge. At first this angle mechanism 100 is in the basal surface of hull and its bottom surface 1 or intersect next door 2 and be connected, and next utilizes fixed pivot 101 to append to inward flange outstanding 80 and 81.
As shown in figure 13, an anchorage seat of anchor structure flat board 110 is used for fixing planar structures 200 of installing continuously from corner structure 100, and this anchorage seat flat board 110 is fixed on the surface in bottom surface 1 and intersection next door 2 equally at certain intervals. So far, certain interval forms one group of stud pin 109 on the inner surface of hull. At this moment, the part of this stud pin 109 and bottom surface 1 and intersect 2 in next door and contact, and by sharpening and extruding, thereby this stud pin 109 is welded on the inner surface of hull.
Then, anchorage seat flat board 110 has through hole corresponding to stud pin 109, thereby this stud pin 109 can assemble by these through holes and is assembled on the anchorage seat flat board 110. At this moment, this anchorage seat dull and stereotyped 110 is connected (for example welding or bonding) to the inner surface of hull. Further, lower dull and stereotyped 201 of the second insulation barrier of the thickness of anchorage seat flat board 110 and planar structure thickness is identical.
Then, as shown in figure 14, dull and stereotyped 111 connect with the upper surface of anchorage seat flat board 110 under the anchor, thus under this anchor dull and stereotyped 111 can the overlay planes structure the second insulation barrier lower dull and stereotyped 201. So far, under anchor on dull and stereotyped 111 the position of corresponding stud pin 109 form a plurality of through holes. Then, dull and stereotyped 110 usefulness, one nut of anchorage seat is completely fixed on the stud pin 109, and wherein this stud pin 109 runs through flat board 111 under the anchor.
So, planar structure 200 is only limited to and moves up, because flat board 111 is fixing under lower dull and stereotyped 201 usefulness fixed pivots 101 or the anchor, but can slide a little in the horizontal direction.
Then, shown in Figure 14 and 15, an anchor support bar 112 is vertically fixed on the center of flat board 111 under the anchor.
To last, under anchor dull and stereotyped 111 in be formed centrally a predetermined recessed space. Further, anchorage seat flat board 110 is positioned at the below of flat board 111 under the anchor. At this moment, anchorage seat flat board 110 has a plurality of and stud pin 109 corresponding through holes, and stud pin 109 passes through hole. Then, by fastening nut anchorage seat flat board 110 is fixed to stud pin 109.
One bar support cap 120 is installed in the recess of flat board 111 under the anchor by a centre bore of anchorage seat flat board 110. Bar support cap 120 is arranged to comprise or the whole nut that forms. In the present invention, this bar support cap 120 has a nut shape part at the center, and aforementioned anchor support bar 112 vertically is connected to bar support cap 120. Here, the mode of the bar support cap 61 among this bar support cap 120 and nut and Fig. 8 and hold-down nut 62 is the same.
Further, heat may be transmitted up or down by anchor support bar 112, but when being preferably in design anchor support bar 112, considers its diameter and pyroconductivity, drops to minimum thereby the liquefied gas from storage tank can be conducted to the heat of hull.
This anchor support bar 112 at first supports the load that the first sealing barrier produces, and this load will add in next process. Directly connect with pre-constructed unit and first sealing barrier of adhesive with insulation barrier, but this connection is not strong. Therefore, different from traditional insulation barrier parts, this pre-constructed unit can slightly slide with respect to the first sealing barrier, and the stability of tank structure resistance to deformation has also improved.
Each planar structure 200 places its position and fixing with respect to flat board 111 under the anchor of the present invention and anchor support bar 112 such as above-mentioned same fixed form. At this moment, each planar structure 200 places by the particular space on the dull and stereotyped 111 hull inner surfaces 1 of determining under the anchor, and fixing.
Above-mentioned planar structure 200 outside hull, finish prefabricated after, reinstall hull. One upper flat plate 205 connects with the upper surface of the first insulation barrier 204 of planar structure 200.
In other words, in planar structure 200 of the present invention, lower dull and stereotyped 201 of the second insulation barrier contacts with 1 of the inner surface of hull; The second insulating materials that polyurethane foam is made and the upper surface of lower flat board connect; The second sealing barrier 203 of being made by aluminium sheet or pliable and tough thin plate (flexible sheet) (three-ply board triplex) connects with the upper surface of the second insulation barrier again; Then, the upper surface of the first insulation barrier 204 of making of polyurethane foam and the second sealing barrier connects; And the upper flat plate 205 made of many plywood connects with the upper surface of the first insulation barrier again.
And then, lower dull and stereotyped 201 and the second sealing barrier 203 of the second insulation barrier of planar structure outstanding a little from the side of the first and second insulation barriers 202 and 204, thereby, in next process, they can reciprocal interlockings and are fixed to adjacent plane structure 200 or the second sealing barrier of corner structure 100. The opposite flange side of planar structure contacts with corner structure 100, and is configured to the shape of Partial Resection, thereby can make and fix with anchor structure 150 of the present invention. Planar structure 200 of the present invention has the height same with adjacent angular structure 100.
Prefabricated planar structure 200 of the present invention is fixed on the inner surface of hull, its lower side of dull and stereotyped 201 is outstanding from the side of the second insulation barrier 202 of the planar structure on corner structure (not shown) opposite, and be inserted in the gap between the side of hull inner surface and fixed pivot, wherein to be used for that corner structure is fixed to flange outstanding for this fixed pivot; And lower dull and stereotyped 201 opposite side of this prefabricated planar structure 200 is outstanding from the another side of the second insulation barrier 202 of planar structure, and be inserted into simultaneously under anchorage seat dull and stereotyped 110 and the anchor in the gap between the flat board 111, wherein, this anchorage seat flat board 110 is fixed on the hull inner surface 1, and be made of metal, and flat board 111 is fixed on the upper surface of anchorage seat flat board under this anchor, and is made by many plywood.
As above-mentioned, if planar structure 200 inserted and fixing with respect to anchorage seat dull and stereotyped 111 and the anchor support bar 112 of anchor structure of the present invention, one second insulation barrier 113 of anchor structure places under the anchor on dull and stereotyped 111 as shown in figure 15. And then one second sealing barrier 114 has all waveform portion, and places on the upper surface of the second insulation barrier 113 of anchor structure. And, the second sealing barrier 114 is assembled to one in the fixedly step 121 that anchor support bar 112 forms, and by its support, then with hold-down nut these the second sealing barrier 114 bolts is connected to support bar 112, thereby is fixed.
Shown in Figure 15 to 22, if planar structure 200 places and fixing, the insulating materials made from polyurethane foam fills up the second insulation barrier 53 and 202 spaces that form by corner structure 100 and planar structure 200, and fills up the second insulation barrier 113 and second sealing barrier 114 of anchor structure around anchor support bar 112.
The second insulation barrier 113 of anchor structure is the hexahedron type, and the flat board that the insulating materials of being made by polyurethane foam and many plywood are made forms. The second sealing barrier 114 of anchor structure additional and that be fixed to the upper surface of the second insulation barrier is made by aluminium sheet or pliable and tough thin plate (flexible sheet) (three-ply board triplex).
In the steamer of LNG tank was installed, the hull that causes owing to the reason of wave etc. was crooked, and the mechanical stress a when part is navigated by water with ship is relevant. And then if therefore distortion of hull, the stress on insulation barrier and the second sealing barrier increases. Therefore, in order to reduce the mechanical stress on the sealing barrier, preferably as shown in figure 23, around the second sealing barrier 114, form waveform 115. That is to say and since when planar structure 200 when the hull inner surface slides, waveform portion 115 stretches or shrinks along glide direction, is difficult for generation mechanically deform or thermal deformation on insulation barrier or the sealing barrier.
And then the gap between each planar structure 200 is because the mechanical stress on the insulation barrier layer has the trend of increase. Be fixed on according to the planar structure 200 of storage tank of the present invention under the anchor of anchor structure 150 dull and stereotyped 111, yet this planar structure 200 can be slided on the inner surface of hull a little, removes and need not under the anchor flat board.
For above-mentioned reasons, self can absorb the distortion of hull this insulation barrier, because corner structure 100 is fixed in hull, but each planar structure 200 can partly slide at a longitudinal direction, even produce stress at hull.
As above-mentioned, after corner structure 100 of the present invention had been installed to the inner surface of hull with each planar structure 200, the insulating materials 211 made from polyurethane foam filled up the gap that forms between their second insulation barriers separately. Then, with fixing means the second adjacent separately insulation barrier is interconnected and fixes.
In other words, the second sealing barrier 52 of corner structure 100 is fixed to the sealing barrier 203 of adjacent plane structure 200, the second sealing barrier 203 of two adjacent plane structures 200 is interfixed, and the second sealing barrier 114 that the second sealing barrier 203 of planar structure 200 is fixed to anchor structure.
And then the insulating materials 210 made from polyurethane foam fills up the space that forms between the first insulation barrier separately.
Then, the first sealing barrier 250 is attached on the package assembly. The first sealing barrier welding (preferably fillet welded) to anchor structure, preferably is welded to the upper cap 119 of anchor structure. To elaborate the first sealing barrier hereinafter.
Figure 24 shows according to an embodiment of the invention a part of amplification view of the method for its second sealing barrier of interlocking of LNG tank, and Figure 25 shows according to an embodiment of the invention a part of enlarged perspective of the method for its second sealing barrier of interlocking of LNG tank, and then Figure 26 is a whole amplification view of setting forth the annexation between the corner structure that is installed in according to an embodiment of the invention the LNG tank in the steamer.
Connect and fixing the second sealing barrier of the present invention with fixing means in being connected with Figure 24. Such fixing means can be applied to all second sealing barriers of the present invention.
That is to say, as an example, as shown in figure 24, lower fixed flat planar 213 and upper fixed flat planar 212 place near the second sealing barrier 52 and 203 mutual adjacent positions, thereby the second sealing barrier inserts between upper flat plate and the lower flat board, wherein this second sealing barrier 52 and 203 be projected into respectively by first, second insulation barrier 57 of corner structure and 58 and the space (for example, the space between the insulation barrier) that forms of first, second insulation barrier 204 and 202 of planar structure in. At this moment, by make with a hold-down nut 214 lower dull and stereotyped 213 and upper flat plate 212 mutually clamp, thereby fixedly secure the second sealing barrier 52 and 203, although be not limited to this. Here, lower dull and stereotyped 213 and upper flat plate 212 be made of metal.
And then, lower dull and stereotyped 213 and upper flat plate 212 interconnects the second sealing barrier 52 and 203 and fixing, and produce crooked. This can by make lower dull and stereotyped 213 and upper flat plate 212 mutually be clamped in correspondence with each other crooked recess in the face of part. Since the far-end of the second sealing barrier as above-mentioned be crooked, the sealing of the second sealing barrier has improved, and can prevent that any liquefied natural gas from revealing by the first sealing barrier.
In addition, lower dull and stereotyped 213 and the assembly of upper flat plate 212 to be preferably in a y direction slightly crooked, thereby have an extra length. Therefore, even this assembly shrinks owing to storage tank is full of the liquefied natural gas drop in temperature, this assembly can easily absorb owing to it shrinks the stress that produces, and further overcomes because the load that heat/Mechanical Contraction and extension produce.
And then because no matter the second sealing barrier is insulation barrier with another, or hull connects, and insulation barrier has certain free degree, therefore, can prevent from damaging insulation barrier owing to the hull inner surface is out of shape.
As above-mentioned, fill up insulating materials in the lower room that corner structure 100 box planar structures 200 form, and the second sealing barrier interfixes with aforementioned fixing means. Then, a nut and a packing ring in that the lower end set forms fill up fur, and are fixed to anchor support bar 112 around it. At this moment, this nut collar keeps the state that insulating materials pushed away with a predetermined pressure downwards. Here, in the storage tank of steamer that liquefied natural gas is packed into after, the amount of insulating materials, thickness for example availablely reduces by the pressure that increases liquefied natural gas. Therefore, this nut should be considered aforesaid minimizing insulation thickness in design.
Then, equally anchor insulation dull and stereotyped 118 is fixed on the first anchor insulation barrier 116, and doughnut upper end cap 119 further is inserted and secured on the end of anchor. So far, the first anchor insulate dull and stereotyped 118 upper surfaces in be formed centrally a predetermined recessed space, and in 119 of anchor upper end cap and this recess. Because this anchor upper end cap 119 comprises a nut or forms integral body with a nut structure, can be easily fixed in the upper end of anchor support bar 112. Therefore, the assembling of anchor structure 150 is finished.
Figure 26 is a whole amplification view of setting forth the annexation between the corner structure that is installed in according to an embodiment of the invention the LNG tank in the steamer. Anchor structure of the present invention 150 by a series of process manufacturings has same as shown in figure 26 connection.
If corner structure 100 of the present invention and planar structure 200 are installed on the inner surface of hull, and anchor structure 150 is also assembled and is finished, fill up the superjacent air space (that is, being positioned at the superjacent air space that the second insulation barrier is determined the space) between the first insulation barrier 204 of corner structure 100, planar structure 200 and anchor structure 150 with insulating materials. Glass fiber fills up this superjacent air space as insulating materials, thereby can overcome more neatly the thermal contraction of the first insulation barrier, and more easily solves the problem that thermal stress is brought. And then, also have an advantage, even the deformation of hull, prefabricated unit can be mobile on a small quantity with the distortion of hull.
As above-mentioned, using insulating materials, glass fiber for example, after the space between the first insulation barrier of each precast construction filled up, the first film type sealing barrier 250 that will have a waveform portion 251 was fixed on the combining structure. The first sealing barrier 250 is generally made by the stainless steel with good corrosion and heat endurance.
And then the first insulation barrier 250 can be made by the known materials that proposes in traditional Mark III type tank body or of the present invention the referring to Patent Document (Korea S 2001-0010438 number or 2001-0010152 patent application case). Can change material and the shape of the first insulation barrier. And then, the U.S. the 3rd, 299,598,3,302,359 and 3,510, in first insulation barrier of setting forth in No. 278 patents is also included within.
In addition, form waveform portion 251 by combining structure 100,150,200 spaces of determining respectively on y direction edge, and in local same other the extra waveform portion of formation near this waveform portion 251. Since with the first sealing barrier 250 that liquefied natural gas in the storage tank directly contact can be in these waveform portion 251 very large thermal contraction of generation and extensions, so the waveform portion of formation should be able to be located in and easily reduce this thermal deformation flexibly. And then the reason that forms waveform portion 251 at longitudinal direction above space between each first insulation barrier is that the thermal stress of storage tank can be by easy must the reduction with the interaction of the thermal contraction of the second sealing barrier that appends to the first insulation barrier and extension.
Figure 27 is the part excision perspective view of according to another embodiment of the present invention LNG tank.
As shown in figure 27, in LNG tank according to another embodiment of the present invention, one second insulation barrier 292 (for example is installed in building, the steamer of storage liquefied natural gas) in the definite space, and one second sealing barrier 292 and one first insulation barrier 294 is installed on the upper surface of the second insulation barrier successively.
Here, the adjacent end portion of the first insulation barrier 294 above the second insulation barrier 292 ends be attached to the first insulation barrier one be connected between the insulation barrier 297 and form a predetermined space.
And then, one first insulation barrier 276 of an anchor structure is installed in the center of connection insulation barrier 297, and is connecting the insulator 325 that fills up glass fiber system between insulation barrier 297 and the first insulation barrier 276.
Manufacture process according to the LNG tank of another embodiment of the invention described above will be described below:
Figure 28 to Figure 36 is the perspective view of setting forth successively the manufacture process of the LNG tank that is installed in according to another embodiment of the present invention a steamer hull interior.
In setting forth each accompanying drawing of the present invention, each part has all been added reference number, should be appreciated that same reference number represents same part, even same part is presented in the different accompanying drawings.
And, identical according among the embodiment in another embodiment of the present invention process that planar structure or corner structure is fixing and the present invention. Therefore, will omit the elaboration of same process here.
Such as Figure 28 and shown in Figure 29, behind flat board 111 and anchor support bar 112 under the anchor that planar structure 200 is inserted and is fixed to anchor structure 150, insert the second insulation barrier 113 of anchor structure.
Around form waveform portion 115 the second sealing barrier 114 be positioned on the upper surface of the second insulation barrier 113 of anchor structure. The second sealing barrier 114 is assembled in the fixedly step 121 that anchor support bar 112 forms, and by its support.
And then, with reference to Figure 30, install and be connected to the separately side of adjacent the first insulation barrier 294 of face structure with connecting insulation barrier 297, and will connect on the upper surface that insulation barrier 297 is installed in the second sealing barrier 293 on the second insulation barrier 292 upper surfaces that are bound up on planar structure. In this embodiment of the present invention, will connect on the upper surface of the first sealing barrier 114 that insulation barrier 297 is attached to the second sealing barrier 293 of planar structure and anchor structure with a kind of adhesive P.
Therefore, this connection insulation barrier 297 can more firmly can be attached to the second sealing barrier 114 and 293 with adhesive.
At this moment, adjacent side interval one predetermined gap (1-4 millimeter) that connects the first insulation barrier 294 of insulation barrier 297 and planar structure. This gap will be suitable for, and when hull deforms, planar structure 200 can move in corresponding to the space in this gap, and also can absorb this distortion.
And then, will connect insulation barrier 297 and place on adjacent the second sealing barrier 293 upper surfaces, and seal the end of the second sealing barrier 114 and 293.
Connect insulation barrier 297 and the second sealing barrier 114 and 293 fastening connections owing to use above-mentioned adhesive P to make, liquefied natural gas can not arrive the second sealing barrier 293 of planar structure or the second sealing barrier 114 of anchor structure. Therefore, guaranteed to prevent the leakage of liquefied natural gas.
As above-mentioned, use fixing means that each second sealing barrier 114 and 293 is interfixed. Then, with the order shown in Figure 31 to 36, with the first insulation barrier 116 of anchor structure be assemblied in anchor support bar 112 around, and anchor upper flat plate 337 is inserted into a circular recess part that forms on the upper plane of the first insulation barrier 116, thereby is fixed to the upper end of anchor support bar 112.
Then, anchor insulation dull and stereotyped 338 is added and is fixed on the upper surface of anchor upper flat plate 337, and cap on the anchor 339 is inserted and be fixed to the dull and stereotyped center of anchor insulation again. So far, in the upper surface of the first anchor insulation dull and stereotyped 338, be formed centrally a predetermined recessed space, and cap 339 on this anchor is placed in this recessed space. Because cap 339 comprises a nut or forms with a nut structure is whole on this anchor, it can be easily fixed to the upper end of anchor support bar 112. Therefore finish the assembling of anchor structure 150.
After finishing said process, can fill up with insulating materials according to the space between first insulation barrier 276 and 297 of anchor structure of the present invention (that is, being positioned at the space of the definite top, space of the second insulation barrier). Fill up upper space with glass fiber 325 as insulating materials, thereby can overcome more neatly the thermal contraction of the first insulation barrier 276 and 297, and more easily solve the problem that thermal stress is brought.
Fill up the first insulation barrier 276 and 297 spaces of determining with glass fiber 325 insulating materials such as grade after, the first film type sealing barrier 250 that will have a waveform portion 251 is fixed on the combining structure. The first sealing barrier 250 is made by the stainless steel with good corrosion resistance and heat endurance usually. In addition, the first insulation barrier 250 can be made by the known materials that proposes in traditional Mark III type tank body or of the present invention the referring to Patent Document (Korea S 2001-0010438 number or 2001-0010152 patent application case). Can change material and the shape of the first insulation barrier.
Figure 37 and Figure 38 are the amplification views that shows state when being interlocked according to the second sealing barrier in the LNG tank of the present invention.
Here, with Figure 37 with are connected the fixing means of kind of demonstration will be of the present invention the second sealing barrier 293 connect and fix. This fixing means can be applied to all second sealing barriers of the present invention.
That is to say, as an example, as shown in figure 37, upper attaching parts 312 and lower attaching parts 313 are installed near the second sealing barrier 293 mutual adjacent positions, therefore they contact with 293 of the second sealing barriers, wherein the second sealing barrier 293 be projected into separately by the first and second insulation barriers 292 of corner structure and 294 and the first and second insulation barriers 204 of planar structure and 202 spaces of determining in (that is, the space between the insulation barrier).
And then, coat resin material 293a in the upper and lower surface of the second sealing barrier 293, and extend in the space of adjacent insulation barrier.
At this moment, by one from auger shell nail 314 up and down attaching parts 312 and 313 clamp mutually, the second sealing barrier 293 is fixedly secured, although be not restricted to this. So far, this follows closely the 314 perforated portion 297a that can insert from auger shell connecting insulation barrier 297 formation.
Here, hold-down screw or screw 314 directly penetrate attaching parts 312 and lower attaching parts 313, and upper attaching parts 312 and lower attaching parts 313 are interfixed. If use this hold-down screw or screw, need not extra bolt fixing hole on these parts and just can finish fixing. For example, can use from auger shell in the present invention and follow closely.
And then, in fixed screw 314, comprise a plain washer 314a or elastic washer 314b, thereby packing ring keeps with a predetermined pressure to the state that presses down the insulator upper surface. Here, fixed screw 314 is preferably tightened, and reduces the amount of insulating materials, for example thickness by the pressure that increases liquefied natural gas.
And, form a recess to hold the second sealing barrier 293 on the connection surface of upper attaching parts 312 and lower attaching parts 313. In addition, form at the two ends of this recess mutually face-to-face or the bossing 312a and the 313a that mutually replace. With hold-down screw 314 fixing above-mentioned on when attaching parts 312 and lower attaching parts 313, these parts make bossing 312a and 313a that the resin material that is coated with is pressed on the second sealing barrier 293.
At this moment, be full of resin material 293a in the recess that between bossing 312a and 313a, forms, thus the space between the upper attaching parts 312 of sealing and lower attaching parts 313 and the second sealing barrier 293. Here, this resin material 293a is made by rectifiable resin, and compression forming is corrected again.
Therefore, improve the sealing of the second sealing barrier, prevented any possibility that liquefied natural gas leaks from the first sealing barrier 250.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet be not to limit the present invention, any those skilled in the art, within not breaking away from the technical solution of the present invention scope, when the structure that can utilize above-mentioned announcement and technology contents are made a little change or be modified to the equivalent embodiment of equivalent variations, but every content that does not break away from technical solution of the present invention,, all still belong in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present invention.
And the LNG tank of the present invention that is installed in the hull equally also can be installed in the LNG tank of ground.
As above-mentioned, LNG tank of the present invention has advantage, because be installed in the steamer mounting structure of tank body that meets the liquefied natural gas of cryogenic liquid with transportation by simplification, can shorten its manufacture process, when keeping fluid tightness, can easily reduce because the stress that the mechanically deform that loading or unloading causes produces equally.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet be not to limit the present invention, any those skilled in the art, within not breaking away from the technical solution of the present invention scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention,, all still belong in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present invention.

Claims (16)

1, a kind of modular walls, this modular walls is connected with another modular walls, for the manufacture of a liquid container, it is characterized in that this modular walls comprises:
One first skin;
One first insulating barrier is formed on the first skin, and this first insulating barrier comprises one first edge and one first side surface that extends from the first edge;
One sealant is formed on the first insulating barrier;
One second insulating barrier is formed on the sealant; And
One flange extends outwardly into first side surface with vertical in fact direction from the first skin to the first side surface.
2, modular walls according to claim 1 is characterized in that becoming delegation from first outer this flange that extends with the respective flanges of another modular walls.
3, modular walls according to claim 1 is characterized in that wherein said sealant extends outwardly into the first side surface to the first side surface with vertical in fact direction.
4, modular walls according to claim 1 is characterized in that wherein said sealant is connected with the respective seal layers hydraulic seal of another modular walls.
5, modular walls according to claim 1, it is characterized in that wherein said the second insulating barrier comprises one second edge and one second side surface that extends from the second edge, wherein the second side surface is parallel in fact with the first side surface, and wherein the second side surface is positioned at inner position with respect to the first side surface.
6, modular walls according to claim 1 is characterized in that wherein said sealant extends to the second side surface.
7, a kind of modular walls, this modular walls is connected with another modular walls, for the manufacture of a liquid container, it is characterized in that this modular walls comprises:
One first insulating barrier comprises one first edge and one first side surface that extends from the first edge;
One second insulating barrier comprises one second edge and one second side surface that extends from the second edge, and the second edge is parallel in fact with the first edge; And
One sealant, between the first insulating barrier and the second insulating barrier, the sealing layer comprises to the outward extending extension of the first and second side surfaces.
8, modular walls according to claim 7 is characterized in that the extension of wherein said sealant is arranged to be connected with the appropriate section hydraulic seal of another modular walls.
9, modular walls according to claim 7, the extension that it is characterized in that wherein said sealant comprises a join domain, and wherein with a vertical in fact plane, the first edge in, the cross section of join domain leaves the first side surface along the extension of extending and comprises at least corner.
10, modular walls according to claim 7, it is characterized in that further comprising a skin, be formed on the first insulating barrier, this skin comprises to the first side surface and extends outwardly into the flange of the first side surface with vertical in fact direction that wherein this flange becomes delegation with the respective flanges of another modular walls.
11, modular walls according to claim 7 it is characterized in that wherein the first side surface is relative with the respective side surface of another modular walls, and wherein the second side surface is relative with the respective side surface of another modular walls.
12, a kind of modular walls, this modular walls is connected with another modular walls, for the manufacture of cryogenic liquid vessel, it is characterized in that this modular walls comprises:
One first insulation barrier;
One second sealing barrier is positioned at below the first insulation barrier;
One second insulation barrier is positioned at below the second sealing barrier; And
One flange, the side surface from the second insulation barrier to the second insulation barrier stretches out.
13, modular walls according to claim 12 is characterized in that wherein said flange becomes delegation with the respective flanges of another modular walls.
14, modular walls according to claim 12 is characterized in that wherein said sealing barrier extends outwardly into the first side surface to the first side surface with vertical in fact direction.
15, modular walls according to claim 12 is characterized in that at least one angle of wherein said module is arranged to the stairstepping of Partial Resection.
16, modular walls according to claim 15 is characterized in that wherein plywood more than first is formed on the first insulation barrier, and plywood more than second is formed under the second insulation barrier, and an edge of plywood more than second forms flange.
CNB2005100690436A 2004-12-08 2005-04-29 Modular walls for use in building liquid tank Expired - Fee Related CN100453884C (en)

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KR1020040103255A KR100499710B1 (en) 2004-12-08 2004-12-08 Lng storage tank installed inside the ship and manufacturing method the tank
KR1020040103255 2004-12-08

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CN100453884C CN100453884C (en) 2009-01-21

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CN1786549A (en) 2006-06-14
EP1717509A2 (en) 2006-11-02
CN1786549B (en) 2012-04-25
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EP1669662A3 (en) 2015-02-11
CN100453884C (en) 2009-01-21

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