CN1781653A - Method for machining deep hole and its special tool - Google Patents
Method for machining deep hole and its special tool Download PDFInfo
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- CN1781653A CN1781653A CN 200410082829 CN200410082829A CN1781653A CN 1781653 A CN1781653 A CN 1781653A CN 200410082829 CN200410082829 CN 200410082829 CN 200410082829 A CN200410082829 A CN 200410082829A CN 1781653 A CN1781653 A CN 1781653A
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Abstract
The deep hole machining process includes the following successive steps: drilling hole, expanding, coarse reaming, boring and finish reaming. The wall thickness difference in the whole machined length is controlled in 0.02-0.10. The cutter for deep holes machining is long cutter bar of hard alloy and in the length/diameter ratio of 10-20. The deep hole machining technology of the present invention is advanced.
Description
Technical field:
The present invention relates to Machining Technology, a kind of deep hole processing method and dedicated tool thereof are provided especially.
Background technology:
In mechanical skilled worker's technology, deep hole machining is big technological difficulties all the time, and this type of technology receives much concern always.In deep hole machining, require to reach very high hole machining accuracy sometimes; For hollow Machining of Shaft-type Parts, main processing difficulties problem is exactly the control to hollow shaft wall thickness difference value.
Traditional deep hole machining moulding process is: boring, reaming, slightly cut with scissors the auger face, slightly cut with scissors the conelet face, finish ream the auger face, finish ream the conelet face, boring microcephaly uropore.Deep hole processing is everlasting and is carried out (referring to accompanying drawing 7) on the deep hole drilling machine, and drilling rod 8 helps the location by supplemental support 9, and each section deep hole, profile sectional forming are easy to cause the benchmark position error bigger than normal like this, and are easy to generate not coincidence error of each section inner hole centreline.Past adopts floating reamer under the uneven situation of ream surplus when thick fraising, and the unsteady cutter head secundly cutting of cutter is easy to generate the endoporus shift phenomenon, and this also can't repair when finish reaming.
In the deep hole machining process of prior art, deep hole (especially slenderness ratio surpass 10 or the degree of depth surpass the deep hole of 800mm) the wall thickness difference can only be controlled at about 0.10, internal control part wall thickness difference also only can reach 0.08 in the operation.Simultaneously, the coaxiality error in hole also is difficult to guarantee degree of precision.If requiring the wall thickness difference is still to continue to use traditional processing method under 0.05 the situation, the wall thickness difference qualification rate of processing back part is extremely low, and in whole deep hole profile, the inner surface axiality of the inner surface of aperture and macropore mistake error is bigger, causes the wall thickness difference overproof.After the past people often adopt and look for hole bigger than normal theoretical centerline to make it and aperture is consistent, process big internal surface of hole and guarantee and the requirement of aperture inner surface axiality; Then, repair internal hole reference and each surface of cylindrical, to guarantee the requirement of hollow shaft wall thickness difference.This method, it is very complicated to repair the processing process of getting up, and randomness is bigger, and some local sizes and technical conditions are not easy control very much.
Under to coaxiality error or the exigent situation of wall thickness difference, deep hole machining has become a technical barrier that urgency is to be solved.If we carry out deep hole boring processing, owing to be subjected to the restriction of hollow shaft structure, effect is still undesirable.Adopt original structural steel knife bar then not satisfy the structural requirement of hollow shaft and the requirement of processing rigidity.
A kind of deep hole processing method that can reach the more high-precision requirement of axiality, wall thickness difference of market expectation.
Summary of the invention:
The object of the invention provides and a kind ofly can realize the more deep hole processing method of high manufacturing accuracy.It is characterized in that:
According to the sequencing of process route, deep hole machining technology is: boring, reaming, thick fraising, right boring deep hole profile, finish ream the hole;
The wall thickness difference control accuracy of deep hole machining on whole processing length is 0.02~0.10mm;
Select for use carbide alloy rimmer knife bar to carry out deep hole boring processing as dedicated tool.
A kind of deep hole processing method of the present invention is characterized in that: the cutting parameter of selecting for use carbide alloy rimmer knife bar to carry out deep hole machining is: cutting speed 150~1000mm/s, the amount of feeding 0.06~0.30mm, cutting depth 0.06~0.40mm; Processing back roughness is Ra1.6~6.3, and the wall thickness difference is 0.02~0.10mm.
A kind of dedicated tool of deep hole processing method as mentioned above--carbide alloy rimmer knife bar, it is made of fixedly connected knife bar and process tool (4) two large divisions, it is characterized in that: it is 10~20 deep hole that described knife bar can be processed draw ratio.Described draw ratio is the ratio of knife bar machinable deep hole hole depth length and bore dia.Described knife bar can be a monoblock type carbide alloy rimmer knife bar (7), and perhaps knife bar divides for the two parts that are composed of a fixed connection by knife bar body (1) and knife bar head (2).
Carbide alloy rimmer knife bar of the present invention is characterized in that: described process tool (4) is connected with the screw (3) that is fixedly connected as between the knife bar, and the cross section of described knife bar is eccentric shape.
Carbide alloy rimmer knife bar of the present invention is characterized in that: described knife bar is made up of knife bar body (1) and knife bar head (2) two parts, is fixedly connected between the two; Wherein, knife bar body (1) is selected Hardmetal materials for use, and knife bar head (2) is selected high-speed steel for use.
Carbide alloy rimmer knife bar of the present invention is characterized in that: forming the knife bar body (1) of knife bar and the fixedly connected mode between knife bar head (2) two parts is vacuum brazing; Described vacuum brazing is that scolder is placed in the carbide alloy knife bar body (1) and the welding region between the knife bar head (2) that is welded, and injects silver-colored brazing flux, together puts in the vacuum drying oven, is heated to 595~605 ℃ solder fusing is cooled off with stove, finishes welding.
Carbide alloy rimmer knife bar of the present invention is characterized in that: it is bonding forming the knife bar body (1) of knife bar and the fixedly connected mode between knife bar head (2) two parts; Described bonding process is: fight earlier and connect surface finish, clean, oven dry handles, and selects a kind of phenolic aldehyde rubber adhesive for use, under uniform temperature and pressure with adhesive cures, thereby knife bar body (1) and knife bar head (2) are bonded together.
Carbide alloy rimmer knife bar of the present invention is characterized in that: the cross section of described knife bar body (1) and knife bar head (2) is eccentric shape.
Carbide alloy rimmer knife bar of the present invention is characterized in that: the fixedly connected mode of described process tool (4) and the knife bar head (2) of knife bar is that screw (3) is connected.
Utilize deep hole machining technology of the present invention, can carry out deep hole boring processing with the carbide alloy knife bar after thick hinge endoporus profile repairs, simplified hollow shaft wall thickness difference repair process, common hollow shaft wall thickness difference all can be controlled within the 0.05mm, also improved the efficient of deep hole machining in the practical application greatly, the center line that has guaranteed each sector hole of deep hole machining is coaxial, reaches the requirement of wall thickness difference.
A kind of deep hole processing method of the present invention, use overlength carbide alloy knife bar, in slenderness ratio is processed greater than 10 deep hole boring, changed traditional deep hole (drilling and reaming) processing technology, satisfy the specification requirement of hollow shaft deep hole machining wall thickness difference, obtained obvious beneficial technical effects.The manufacturing gap of China in the deep hole machining field filled up in the manufacturing and the application of carbide alloy rimmer knife bar involved in the present invention, reached international most advanced level.
Description of drawings:
The bonding carbide alloy rimmer knife of Fig. 1 bar overall structure schematic diagram;
The bonding carbide alloy rimmer knife of Fig. 2 bar knife bar body construction schematic diagram;
The bonding carbide alloy rimmer knife of Fig. 3 bar knife bar header structure schematic diagram;
Fig. 4 vacuum brazing carbide alloy rimmer knife bar overall structure schematic diagram;
Fig. 5 carbide alloy rimmer knife bar vacuum brazing principle schematic;
Fig. 6 monoblock type carbide alloy rimmer knife bar;
Fig. 7 tradition endoporus process principle schematic diagram;
The hollow shaft structure schematic diagram of Fig. 8 deep hole machining;
Fig. 9 adopts carbide alloy rimmer knife bar copying Principle of Process schematic diagram.
The specific embodiment:
Picture specification: knife bar body 1, knife bar head 2, screw 3, process tool 4, solder 5, protective sleeve 6, monoblock type knife bar 7, drilling rod 8, supplemental support 9, molding cutter 10, part processing profile 11, part 12, deep hole hollow shaft 13, master plate 14, contact pilotage 15, carbide alloy rimmer knife bar 16 (carbide alloy rimmer knife bar can be a monoblock type or split type, and the knife bar body 1 of split type knife bar and knife bar head 2 can be soldering or bonding connected mode).
One, deep hole machining cutter for same:
1, vacuum brazing carbide alloy rimmer knife bar (referring to accompanying drawing 4,5)
A kind of carbide alloy rimmer knife bar is made of knife bar and process tool 4, and knife bar is divided into fixedly connected knife bar body 1 and knife bar head 2 two parts again, and the knife bar total length is 1080mm, and the knife bar slenderness ratio is about 15.Forming the knife bar body 1 of knife bar and the fixedly connected mode between knife bar head 2 two parts is vacuum brazing.Described vacuum brazing is that scolder is placed in the carbide alloy knife bar body 1 and the welding region between the knife bar head 2 that is welded, and injects silver-colored brazing flux, together puts in the vacuum drying oven, is heated to 595~605 ℃ solder fusing is cooled off with stove, finishes welding (referring to Fig. 5).
The postwelding performance: 30~40Kg/cm stretches
2
Characteristics: not melting parent metal, is that its chemical composition, tissue and mechanical performance remain unchanged, and keeps the fastness of faying face; Select for use the load-carrying ability that withstands shocks strong, have better wetability and fill up the solder of gap ability.
Satisfying under the prerequisite of processing request, in order to save material, make things convenient for processing and implementation, the cross section of knife bar body 1 and knife bar head 2 is eccentric shape.
Described process tool 4 is fixedlyed connected with knife bar head 2 usefulness screws 3.
2, bonding carbide alloy rimmer knife bar (referring to accompanying drawing 1,2,3)
A kind of carbide alloy rimmer knife bar is made of knife bar and process tool 4.Knife bar is divided into fixedly connected knife bar body 1 and knife bar head 2 two parts again, and the knife bar total length is 1100mm, and the knife bar slenderness ratio is about 15.It is bonding forming the knife bar body 1 of knife bar and the fixedly connected mode between knife bar head 2 two parts.
Described bonding process is: earlier to the gluing of surfaces polishing, then it is done to clean and dries and handle; Select a kind of thermosetting phenolic rubber adhesive for use, under the suitable temperature with adhesive bond face gluing after, placed about 15 minutes, put into the preheating of baking box constant temperature then about 50 minutes, immediately both are bonded together after the taking-up, apply 3Kg/cm simultaneously
2Pressure at room temperature keep about 10 minutes can be with adhesive cures, thereby knife bar body 1 and knife bar head 2 are bonded together.
Adhesive property: under room temperature 20 degrees celsius, the non-homogeneous pull-off strength after knife bar head 2 and knife bar body 1 are bonding is Kg/cm
2
Satisfying under the prerequisite of processing request, in order to save material, make things convenient for processing and implementation, the cross section of knife bar body 1 and knife bar head 2 is eccentric shape.
Described process tool 4 is fixedlyed connected with knife bar head 2 usefulness screws 3.
3, monoblock type carbide alloy rimmer knife bar
A kind of carbide alloy rimmer knife bar is made of monoblock type knife bar 7 and process tool 4.Monoblock type knife bar 7 total lengths are 1100mm, but the draw ratio of knife bar deep hole processing is 10 to the maximum.
Satisfying under the prerequisite of processing request, in order to save material, make things convenient for processing and implementation, the cross section of monoblock type knife bar 7 is eccentric shape.
Fixedly connected with screw 3 between described process tool 4 and the knife bar.
Two, the carbide alloy knife bar is used
The deep hole machining molding process that we use is: boring-reaming-slightly cut with scissors auger face-slightly cut with scissors conelet face-right boring deep hole profile-finish ream auger face-finish ream conelet face-boring microcephaly uropore;
Cutter for same: deep hole drill, deep hole boring head, deep hole reamer, deep hole boring bar, carbide alloy rimmer knife bar, cutter head;
Use equipment: deep hole drilling machine, deep hole boring machine.
Select carbide alloy rimmer knife bar for use, utilize conventional pattern to be contoured technology right boring deep hole profile, the technological parameter of selecting for use is: cutting speed can be 150~1000mm/s, and the amount of feeding can be 0.06~0.30mm, and cutting depth can be 0.06~0.40mm; Processing back roughness satisfies Ra1.6~6.3, and the wall thickness difference can be controlled in 0.02~0.10mm scope.
As accompanying drawing 9, we adopt carbide alloy rimmer knife bar to carry out copying.
Below only just select different machined parameters to be exemplified below to the processing of a certain hollow axial workpiece (deep hole hollow shaft 13) as shown in Figure 8:
The test application conditions:
1, process equipment is the KDM-18 deep hole boring machine;
2, the frock of using is: carbide alloy rimmer knife bar, structural steel process tool material are master plate (as shown in Figure 9) of YT15 lathe tool, molding etc.
In this simulated test, we can find: behind the upper slitter, the relieving amount of carbide alloy rimmer knife bar, in process knife bar resilience, especially at the vibratory sense of nearly root all significantly better than traditional structural steel knife bar.The data of gathering in the application process see attached list 1.
The deep hole machining of embodiment 2 certain hollow shafts is used (referring to accompanying drawing 8)
Application conditions:
1, equipment is the DDM-18 deep hole boring machine;
2, the frock of using: carbide alloy rimmer knife bar, cutter material are the master plate (as shown in Figure 9) of YG8 lathe tool, molding.
In the present embodiment, we adopt the carbide alloy knife bar by above-mentioned technical process hollow shaft shown in the accompanying drawing 8 to be carried out deep hole machining, and the hollow shaft among processing result and the embodiment 1 is close.Subordinate list 2 is depicted as application parameter and the processing result that hollow shaft is shown in the processing accompanying drawing 8.Wherein: sequence number 2,3,4,5,6 in cutting test parameter and the subordinate list 1, parameter consistent, effect is very now thought.
Use conclusion: adopted that hollow shaft carries out deep hole machining shown in the carbide cutter tool pole pair accompanying drawing 8, can reach and guarantee that wall thickness difference on the whole processing length of hollow shaft is within 0.05mm.
The deep hole machining of embodiment 3 certain hollow shafts is used (referring to accompanying drawing 8)
Application conditions:
1, equipment is the DDM-18 deep hole boring machine;
2, the frock of using: carbide alloy knife bar, cutter material are the lathe tool of YT15, the master plate of molding (as shown in Figure 9).
In this pilot project, we adopt, and hollow shaft carries out deep hole machining shown in the carbide alloy rimmer knife pole pair accompanying drawing 8, processing result is close with first kind of hollow test axle, wherein the sequence number 2,3,4,5,6 in cutting test parameter and the subordinate list 1, parameter consistent, effect is ideal very.
Carbide alloy knife bar frequency measurement record sheet
Sequence number | Cutting parameter | The knife bar measured value | |||||
Revolutions per | Feeding (mm) | Cutting-in (mm) | Sensor | Frequency (Hz) | Amplitude (survey) | Calculate amplitude (A) | |
1 | 125 | 0.09 | 0.1 | CHl | 96 | 614.97 | 0.011 |
CH2 | 96 | 446.94 | 0.008 | ||||
2 | 90 | 0.12 | 0.1 | CHl | 68 | 87.5 | All less than 0.002 |
CH2 | 68 | 56.7 | All less than 0.002 | ||||
3 | 90 | 0.18 | 0.1 | CHl | 99.6 | 64.5 | All less than 0.002 |
CH2 | 99.6 | 48.3 | All less than 0.002 | ||||
4 | 125 | 0.12 | 0.2 | CHl | 80 | 73.5 | All less than 0.002 |
CH2 | 80 | 53.2 | All less than 0.002 | ||||
5 | 106 | 0.18 | 0.2 | CHl | 80 | 73.4 | All less than 0.002 |
CH2 | 80 | 53.2 | All less than 0.002 | ||||
6 | 90 | 0.09 | 0.2 | CHl | 88 | 170 | 0.004 |
CH2 | 88 | 98.45 | 0.002 | ||||
7 | 106 | 0.09 | 0.3 | CHl | 92 | 563.8 | 0.011 |
CH2 | 92 | 375.8 | 0.007 | ||||
8 | 106 | 0.12 | 0.3 | CHl | 92 | 473.9 | 0.009 |
CH2 | 92 | 344.14 | 0.006 | ||||
9 | 125 | 0.18 | 0.3 | CHl | Shock value is bigger, and charge amplifier overflows, and estimates A>0.011 | ||
CH2 |
Sequence number | Cutting parameter | Processing result | |||
Revolutions per | Feeding (mm) | Cutting-in (mm) | Roughness | The | |
1 | 125 | 0.09 | 0.1 | Ra3.2-6.3 | 0.03-0.035 |
2 | 90 | 0.12 | 0.1 | Ra3.2-6.3 | 0.03-0.035 |
3 | 90 | 0.18 | 0.1 | Ra3.2-6.3 | 0.03-0.035 |
4 | 125 | 0.12 | 0.2 | Ra3.2-6.3 | 0.03-0.035 |
Claims (9)
1, a kind of deep hole processing method is characterized in that:
According to the sequencing of process route, deep hole machining technology is: boring, reaming, thick fraising, right boring deep hole profile, finish ream the hole;
The wall thickness difference control accuracy of deep hole machining on whole processing length is 0.02~0.10;
Select for use carbide alloy rimmer knife bar to carry out deep hole boring processing as dedicated tool.
2, according to the described deep hole processing method of claim 1, it is characterized in that: the cutting parameter of selecting for use carbide alloy rimmer knife bar to carry out deep hole machining is: cutting speed 150~1000mm/s, the amount of feeding 0.06~0.30mm, cutting depth 0.06~0.40mm; Processing back roughness is Ra1.6~6.3, and the wall thickness difference is 0.02~0.10mm.
3, a kind of carbide alloy rimmer knife bar that is used for the described deep hole processing method of claim 1, it is made of fixedly connected knife bar and process tool (4) two large divisions, it is characterized in that: but the diameter ratio of described knife bar length and its deep hole processing is 10~20.
4, according to the described carbide alloy rimmer knife of claim 3 bar, it is characterized in that: described process tool (4) is connected with the screw (3) that is fixedly connected as between the knife bar, and the cross section of described knife bar is eccentric shape.
5, according to the described carbide alloy rimmer knife of claim 3 bar, it is characterized in that: described knife bar is made up of knife bar body (1) and knife bar head (2) two parts, is fixedly connected between the two; Wherein, knife bar body (1) is selected Hardmetal materials for use, and knife bar head (2) is selected high-speed steel for use.
6, according to the described carbide alloy rimmer knife of claim 5 bar, it is characterized in that: forming the knife bar body (1) of knife bar and the fixedly connected mode between knife bar head (2) two parts is vacuum brazing; Described vacuum brazing is that scolder is placed in the carbide alloy knife bar body (1) and the welding region between the knife bar head (2) that is welded, and injects silver-colored brazing flux, together puts in the vacuum drying oven, is heated to 595~605 ℃ solder fusing is cooled off with stove, finishes welding.
7, according to the described carbide alloy rimmer knife of claim 5 bar, it is characterized in that: it is bonding forming the knife bar body (1) of knife bar and the fixedly connected mode between knife bar head (2) two parts; Described bonding process is: earlier with the gluing of surfaces polishing, clean, oven dry handles, and selects a kind of thermosetting phenolic rubber adhesive for use, under uniform temperature and pressure with adhesive cures, thereby knife bar body (1) and knife bar head (2) are bonded together.
8, according to claim 6 or 7 described carbide alloy rimmer knife bars, it is characterized in that: the cross section of described knife bar body (1) and knife bar head (2) is eccentric shape.
9, according to claim 6 or 7 described carbide alloy rimmer knife bars, it is characterized in that: the fixedly connected mode of described process tool (4) and the knife bar head (2) of knife bar is that screw (3) is connected.
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