CN1762910A - Lightweight environment-friendly type pumice for ceramic ware and its production method and usage - Google Patents
Lightweight environment-friendly type pumice for ceramic ware and its production method and usage Download PDFInfo
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- CN1762910A CN1762910A CNA2005100979893A CN200510097989A CN1762910A CN 1762910 A CN1762910 A CN 1762910A CN A2005100979893 A CNA2005100979893 A CN A2005100979893A CN 200510097989 A CN200510097989 A CN 200510097989A CN 1762910 A CN1762910 A CN 1762910A
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Abstract
The present invention relates to light environment friendly ceramic pumice and its manufacture and usage. The ceramic pumice is used widely in fading, fluffing, softening, ageing and other processing of clothing, fabric, cloth, etc. The ceramic pumice of the present invention contains no harmful matter, and results in simplified fabric cleaning post-treatment and no environmental pollution. Treating fabric with the ceramic pumice makes fabric soft, good look, personalized, permeable and comfortable.
Description
Invention field
The present invention relates to ceramic, relate in more detail that a kind of lightweight, porous, micropore, wear resistance are extremely strong, float stone and the manufacture method and the using method of the environment-friendly ceramic goods of superior performance.
Background technology
In recent years, environmental protection problem more and more be subjected in the world developed country and the great attention of most developing countries, each state has all formulated a series of policies of strengthening the environmental administration and rules.Particularly, strengthening the environmental administration mainly is to reduce the pollution that industrial waste exhaust caused, and payes attention to the regeneration to trade waste, especially reduces the environmental pollution that industrial waste exhaust causes from the source.Industrial pollution is varied, and for example behind the clothes and the processing of textiles process wash water that people wear usually, variation that its color is more bright-coloured, quality is more soft, the dress is more comfortable, kind more becomes allows the human consumer have and more selects leeway.Yet, in the technology that the wash water of present clothes, textiles and cloth is handled, need expend a large amount of natural pumices.Natural pumice is meant the stone after the burning that remains in after the volcanic explosion on the crater, is commonly called as " volcano float stone ", and natural pumice is to go through under the natural condition in millions upon millions of years to form.Not only its resource-constrained, and its shape, proportion are different, and intensity is low, are used for the production process of wash water arrangement, have produced a large amount of sand and microlith after wearing away, and will clear up ditch and detention tank continually in the wash water course of processing.Because these dirty stone flours must have been wasted precious water resource through repeatedly clear water rinsing to being infected with of clothing cloth, have increased the sewage load of biochemistry pool greatly, have significantly improved production cost.This remains the insurmountable great environmental issue of wash water industry in the current efforts at environmental protection of handling the residue sand that contains chemicals and microlith.Up to now, in the technology of wash water arrangement, the float stone of discovery use lightweight, environment-friendly ceramic goods, and this method can also utilize trade waste once more and manufacture product.
Summary of the invention
The object of the present invention is to provide that a kind of lightweight, porous, micropore, wear resistance are extremely strong, float stone and the manufacture method and the using method of the environment-friendly ceramic goods of superior performance.Described ceramic float stone according to the inventive method manufacturing, its shape and than weight average may command, quality homogeneous, long service life, the wash water technology that is used for clothes, textiles and various clothes etc., can solve the problem of environment pollution caused in the wash water process effectively, improved production efficiency simultaneously, make by the clothes after " wash water processing ", textiles and various cloth produce fade, fluff, soft, imitate old etc. processing effect, can replace natural pumice fully.Using method of the present invention is simple and easy to do, easy handling.
The technical solution that realizes the object of the invention is, the float stone of described lightweight, environment-friendly ceramic goods is that attaclay, kaolin, feldspar, Wingdale, rhombspar, the plastics blowing agent by white, black, beige is formed by combining.Described kaolin is formed by combining by silicon-dioxide, aluminium sesquioxide, magnesium oxide, ferric oxide, calcium oxide, potassium oxide, sodium oxide, and described after-flame organism for example can be the shell of wood chip, cereal.The attaclay that contains among the present invention, feldspar, Wingdale, rhombspar can increase the intensity of product, to prolong the work-ing life of product.The float stone of described lightweight, environment-friendly ceramic goods can manufacture multiple geometrical shapies such as circle, ellipse as required.
The pumiceous manufacture method of lightweight of the present invention, environment-friendly ceramic goods is as described below:
1. proportion and the intensity according to the float stone product of lightweight, environment-friendly ceramic goods prepares attaclay, kaolin, feldspar, Wingdale, rhombspar;
(2) blank to above-mentioned preparation adds water for ball milling;
(3) blank of above-mentioned preparation is mixed mud, vacuum, filtration;
(4) blank of above-mentioned preparation is added plastics blowing agent and contains after-flame organism material stir, mix;
(5) above-mentioned stirring, mixed material are made the blank of desired shape;
(6) blank after inhaling vacuum, filtering is carried out moulding with dry, be made into the work in-process of shapes such as sphere, cylindrical, polygon;
(7) with work in-process sintering at a certain temperature;
(8) will work in-process through sintering carry out cold really, be finished product after the polished finish.
Pumiceous granite-wash/stone mill the using method of lightweight of the present invention, environment-friendly ceramic goods is as follows:
1. water temperature is controlled at about 60 ° to 90 ° degree, the float stone that adds a certain amount of lightweight of the present invention, environment-friendly ceramic goods, make the polishing of float stone and clothing, the water level of polishing in the cylinder carries out with the low-water level that clothing soaks into fully, so that float stone can be well and contact with clothing.
2. in the polishing cylinder, add a certain amount of softening agent, decide, clothing was worn away in cylinder about 10-25 minute on cloth.
3. bleed off the sewage of wearing away in the cylinder, inject clear water and it is warmed to about the 40-60 degree again, put into the ferment of having chosen, wore away through about 1 hour time again.And then bleed off sewage and cross clear water, wash 5-10 minute again after.
4. aforementioned clothing is put into the water extracter dehydration, put into drying machine drying again.
It is as follows that the pumiceous snowflake of lightweight of the present invention, environment-friendly ceramic goods is washed using method:
(1) described float stone drying, soaks into potassium permanganate solution;
(2) described float stone direct and clothing polishing in cylinder is changeed in special use on clothing, makes potassium permanganate oxidize away friction points by the float stone polishing, makes cloth cover be irregular and fades, and forms the white point of similar snowflake;
(3) take out clothing and in the wash water cylinder, wash stone dirt on the clothing off with clear water;
(4) cross in the oxalic acid and after, washing;
(5) go up hydrogen peroxide and play luminous effect;
(6) going up softening agent, to play cloth matter more soft, comfortable, crosses clear water;
(7) described clothing is put into the water extracter dehydration, put into drying machine drying again.
It is as follows that the snowflake of pumiceous ferment (cellulase) STONEWASH of lightweight of the present invention, environment-friendly ceramic goods is washed using method:
(1) described float stone is soaked fine plain enzyme;
(2) described float stone direct and clothing polishing in cylinder is changeed in special use is polished on clothing by float stone;
(3) take out clothing and in the wash water cylinder, wash stone dirt on the clothing off with clear water;
(4) cross that comb hits and after, cross clear water;
(5) go up hydrogen peroxide and play luminous effect;
(6) go up softening agent and make cloth matter softness, cross clear water;
(7) described clothing is put into the water extracter dehydration, put into the drying machine oven dry again.
The float stone of lightweight of the present invention, environment-friendly ceramic goods is compared with existing natural pumice, and the present invention has following superior effect:
1. the float stone of lightweight of the present invention, environment-friendly ceramic goods is used for the processing wash water of clothes, textiles and cloth, wear resistance is extremely strong, can avoid natural pumice after wearing away, to produce a large amount of sand and microlith, situation husky and microlith obstruction ditch no longer appears, in the processing wash water of clothes, textiles and cloth, need not to clear up ditch and detention tank continually, reduced the workload of cleaning, use manpower and material resources sparingly.Make product but also gurry can be utilized once more.
2. the float stone of lightweight of the present invention, environment-friendly ceramic goods is used for the wash water processing of clothes, textiles and cloth, because it is not easy to be infected with clothes, textiles and cloth, thereby need not to use water rinse through repeated multiple times, reduced the waterside number, can save the water yield in a large number, thereby saved the expense of the sewage disposal of cleaning biochemistry pool in the processing wash water of clothes, textiles and cloth greatly, reduced the outer reason expense of environmental pollution and environmental protection effectively.And the dirty stone flour that natural pumice produces after wearing away can cause clothes, textiles and cloth and be infected with, and must increase the sewage load of biochemistry pool greatly through water rinse repeatedly, increased cost.
3. the float stone of lightweight of the present invention, environment-friendly ceramic goods is compared with natural pumice, and it is used for the processing wash water of clothes, textiles and cloth, compares with natural pumice, and its consumption is 1: 8, and consumption is few, saves production cost greatly, enhances productivity.
4. the float stone of lightweight of the present invention, environment-friendly ceramic goods is used for the wash water processing of clothes, textiles and cloth to be used, shape and more easy to control than weight average may command, quality, the polishing effect is comparatively even, improve the qualitative control of ready-made clothes and cloth industry " wash water processing " operation, improved production efficiency simultaneously.And natural pumice forms under field conditions (factors), and its shape, proportion are different, and intensity is low, washes the difficult control of mill effect, and quality is not up to expectations.
Description of drawings
Fig. 1 is the lightweight of rounded three-dimensional shape, the float stone of environment-friendly ceramic goods;
Fig. 2 is the lightweight of ovalize three-dimensional shape, the float stone of environment-friendly ceramic goods;
Fig. 3 is the lightweight that is the cylindricality three-dimensional shape, the float stone of environment-friendly ceramic goods.
Embodiment
Now, introduce the float stone of lightweight of the present invention, environment-friendly ceramic goods and the embodiment of manufacture method thereof in conjunction with Fig. 1 to Fig. 3 of Figure of description.
The pumiceous manufacture method and the float stone using method thereof of lightweight of the present invention, environment-friendly ceramic goods are as described below:
At the float stone of making lightweight of the present invention, environment-friendly ceramic goods according to method as mentioned above, its light material blank and by weight percentage composition be: kaolin 68%-70%, attaclay 8%-10%, feldspar 8%-11%, rhombspar 6%-8%, Wingdale 1%-2%; The after-flame organism of plastics blowing agent and the shell that contains wood chip, cereal is less than 10%, kaolin mainly comprises: mineral compound such as silicon-dioxide 70%-75%, magnesium oxide 16%-18%, aluminium sesquioxide 2%-4%, ferric oxide≤0.8%, calcium oxide≤0.6%, potassium oxide 2%-4%, sodium oxide 2%-4%, the weight of each product is the 3-50 gram, preferably is limited in the 3-25 gram.The proportion of product of the present invention is limited to 0.6-1.5g/cm
3, can adjust product proportion as required in actual the use.
(2) blank to above-mentioned preparation adds water for ball milling, ball milling 16-24 hour;
(3) blank of above-mentioned preparation is mixed mud, vacuum, filtration;
(4) blank to above-mentioned preparation add plastics blowing agent, contain after-flame organism material for example the shell etc. of wood chip, cereal stir, mix;
(5) above-mentioned stirring, mixed material are made the blank of desired shapes such as sphere, cylindrical, polygon;
(6) blank after inhaling vacuum, filtering is carried out moulding with dry, be made into the work in-process of shapes such as sphere, cylindrical, polygon;
(7) with the sintering temperature of work in-process at 1150-1350 ℃;
(8) will work in-process through sintering carry out cold really, be finished product after the polished finish.
The float stone of lightweight of the present invention, environment-friendly ceramic goods can be a three-dimensional shape circular, oval, cylindricality, but also can make other three-dimensional shape.Usually with its specific gravity control at 0.6-1.5g/cm
3In the scope.Rounded, oval, cylindricalitys etc. are lightweight, the environment-friendly ceramic goods float stone of three-dimensional shape arbitrarily, and the weight of its each finished product restrains at 3-50, preferably is controlled in the 3-25 gram scope.Certainly, also can determine the weight of its finished product according to actual needs.The float stone of lightweight of the present invention, environment-friendly ceramic goods can use organic compound such as kaolin, after-flame organism, oxide compound and mineral compound to make.Also can use organic compound such as being similar to kaolin, after-flame organism and oxide compound and mineral compound to make.
The above embodiment only is a preferred approach provided by the invention; the invention is not restricted to the foregoing description; for the professional in present technique field, any improvement that the embodiment of the invention is made or change can not exceed the protection domain of design of the present invention and claims.
Claims (6)
1, the float stone of a kind of lightweight, environment-friendly ceramic goods is characterized in that: it is to be combined by attaclay, kaolin, feldspar, Wingdale, rhombspar, plastics blowing agent, after-flame organism such as white, black, beiges.
2, according to the float stone of the described lightweight of claim 1, environment-friendly ceramic goods, the pumiceous proportion that it is characterized in that described lightweight, environment-friendly ceramic goods is 0.6-1.5g/cm
3
3, the described pumiceous method of a kind of manufacturing claim 1 the steps include:
(1) proportion and the intensity according to the float stone product of lightweight, environment-friendly ceramic goods prepares attaclay, kaolin, feldspar, Wingdale, rhombspar;
(2) blank to above-mentioned preparation adds water for ball milling;
(3) blank of above-mentioned preparation is mixed mud, vacuum, filtration;
(4) blank to above-mentioned preparation adds plastics blowing agent, the after-flame organism stirs, mixes;
(5) above-mentioned stirring, mixed material are made the blank of desired shape;
(6) blank after inhaling vacuum, filtering is carried out moulding with dry, be made into the work in-process of desired shape;
(7) with the sintering temperature of work in-process at 1150-1350 ℃;
(8) will work in-process through sintering carry out cold really, be finished product after the polished finish.
4, the described pumiceous granite-wash of a kind of use claim 1/stone mill method the steps include:
(1) water temperature is controlled at about 60 ° to 90 ° degree, the float stone that adds a certain amount of lightweight of the present invention, environment-friendly ceramic goods, make the polishing of float stone and clothing, the water level of polishing in the cylinder carries out with the low-water level that clothing soaks into fully, so that float stone can be well and contact with clothing.
(2) in the polishing cylinder, add a certain amount of softening agent, decide, clothing was worn away in cylinder about 10-25 minute on cloth.
(3) bleed off the sewage of wearing away in the cylinder, inject clear water and it is warmed to 40-60 ℃ again, put into the ferment of having chosen, wore away through about 1 hour time again, bleed off sewage again and cross clear water, washed 5-10 minute.
(4) aforementioned clothing is put into the water extracter dehydration, put into drying machine drying again.
5, the described pumiceous snowflake washing method of a kind of use claim 1 the steps include:
(1) described float stone drying, soaks into potassium permanganate solution;
(2) described float stone direct and clothing polishing in cylinder is changeed in special use on clothing, makes potassium permanganate oxidize away friction points by the float stone polishing, makes cloth cover be irregular and fades, and forms the white point of similar snowflake;
(3) take out clothing and in the wash water cylinder, wash stone dirt on the clothing off with clear water;
(4) cross in the oxalic acid and after, washing;
(5) go up hydrogen peroxide and play luminous effect;
(6) going up softening agent, to play cloth matter more soft, comfortable, crosses clear water;
(7) described clothing is put into the water extracter dehydration, put into drying machine drying again.
6, the snowflake washing method of the described ferment of a kind of use claim 1 (cellulase) STONEWASH the steps include:
(1) described float stone is soaked cellulase;
(2) described float stone direct and clothing polishing in cylinder is changeed in special use is polished on clothing by float stone;
(3) take out clothing and in the wash water cylinder, wash stone dirt on the clothing off with clear water;
(4) cross that comb hits and after, cross clear water;
(5) go up hydrogen peroxide and play luminous effect;
(6) go up softening agent and make cloth matter softness, cross clear water;
(7) described clothing is put into the water extracter dehydration, put into the drying machine oven dry again.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100979893A CN100556855C (en) | 2005-09-02 | 2005-09-02 | The float stone of lightweight, environment-friendly ceramic goods and manufacture method thereof and using method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100979893A CN100556855C (en) | 2005-09-02 | 2005-09-02 | The float stone of lightweight, environment-friendly ceramic goods and manufacture method thereof and using method |
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| CN1762910A true CN1762910A (en) | 2006-04-26 |
| CN100556855C CN100556855C (en) | 2009-11-04 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008101399A1 (en) * | 2007-02-12 | 2008-08-28 | Pingnan Lin | Ceramic pumice for washing |
| CN101885620A (en) * | 2009-05-12 | 2010-11-17 | 程丽 | Ceramic material with multi-stage duct structure and manufacture method thereof |
| CN102704258A (en) * | 2012-03-28 | 2012-10-03 | 太仓棨淂服装有限公司 | Water washing process for forming snowflake-like visual effect of clothes |
| CN103469536A (en) * | 2013-09-13 | 2013-12-25 | 句容市后白镇迎瑞印花厂 | Jean fabric distressing water-washing technology |
| CN103708813A (en) * | 2013-11-30 | 2014-04-09 | 渑池金华新材料有限公司 | Artificial pumice ball and preparation method thereof |
| CN105908492A (en) * | 2016-05-16 | 2016-08-31 | 常州大学 | Special assistant for washing denim with water |
| CN113402296A (en) * | 2021-06-11 | 2021-09-17 | 福建省德化硕昌科技有限公司 | Artificial ceramic pumice and preparation method thereof |
| CN113443925A (en) * | 2021-06-18 | 2021-09-28 | 何晓洪 | Microporous light pumice for washing water and preparation method thereof |
| CN114180935A (en) * | 2021-11-30 | 2022-03-15 | 福建省德化硕昌科技有限公司 | Fried alabaster for washing jeans garments and preparation method thereof |
| WO2022106072A1 (en) | 2020-11-18 | 2022-05-27 | Aplicacion Y Suministros Textiles, S.A.U. | Textile stone washing process |
| WO2024079306A1 (en) | 2022-10-14 | 2024-04-18 | Rudolf Gmbh | Biostoning |
| DE102022127017A1 (en) | 2022-10-14 | 2024-04-25 | Rudolf Gmbh | Biostoning |
-
2005
- 2005-09-02 CN CNB2005100979893A patent/CN100556855C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008101399A1 (en) * | 2007-02-12 | 2008-08-28 | Pingnan Lin | Ceramic pumice for washing |
| CN101885620A (en) * | 2009-05-12 | 2010-11-17 | 程丽 | Ceramic material with multi-stage duct structure and manufacture method thereof |
| CN101885620B (en) * | 2009-05-12 | 2013-09-11 | 湖州师范学院 | Ceramic material with multi-stage duct structure and manufacture method thereof |
| CN102704258A (en) * | 2012-03-28 | 2012-10-03 | 太仓棨淂服装有限公司 | Water washing process for forming snowflake-like visual effect of clothes |
| CN103469536A (en) * | 2013-09-13 | 2013-12-25 | 句容市后白镇迎瑞印花厂 | Jean fabric distressing water-washing technology |
| CN103708813B (en) * | 2013-11-30 | 2015-05-13 | 渑池金华新材料有限公司 | Artificial pumice ball and preparation method thereof |
| CN103708813A (en) * | 2013-11-30 | 2014-04-09 | 渑池金华新材料有限公司 | Artificial pumice ball and preparation method thereof |
| CN105908492A (en) * | 2016-05-16 | 2016-08-31 | 常州大学 | Special assistant for washing denim with water |
| WO2022106072A1 (en) | 2020-11-18 | 2022-05-27 | Aplicacion Y Suministros Textiles, S.A.U. | Textile stone washing process |
| CN113402296A (en) * | 2021-06-11 | 2021-09-17 | 福建省德化硕昌科技有限公司 | Artificial ceramic pumice and preparation method thereof |
| CN113443925A (en) * | 2021-06-18 | 2021-09-28 | 何晓洪 | Microporous light pumice for washing water and preparation method thereof |
| CN114180935A (en) * | 2021-11-30 | 2022-03-15 | 福建省德化硕昌科技有限公司 | Fried alabaster for washing jeans garments and preparation method thereof |
| WO2024079306A1 (en) | 2022-10-14 | 2024-04-18 | Rudolf Gmbh | Biostoning |
| DE102022127017A1 (en) | 2022-10-14 | 2024-04-25 | Rudolf Gmbh | Biostoning |
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| CN100556855C (en) | 2009-11-04 |
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