CN1750227A - Two pole reflective light emitting flat panel display and its producing process - Google Patents
Two pole reflective light emitting flat panel display and its producing process Download PDFInfo
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- CN1750227A CN1750227A CN 200510048411 CN200510048411A CN1750227A CN 1750227 A CN1750227 A CN 1750227A CN 200510048411 CN200510048411 CN 200510048411 CN 200510048411 A CN200510048411 A CN 200510048411A CN 1750227 A CN1750227 A CN 1750227A
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Abstract
This invention relates to a dipole reflection luminous panel display and its processing technology including a closed vacuum cavity composed of an anode panel, a cathode panel and a glass frame, there are printed insulation slurry layer and a silver slurry layer, evaporated Al layer and a fluorescent powder layer on the anode panel, there are a cathode conduction layer, a printed carbon nm tube cathode, a bracing wall structure and auxiliary getter elements on the cathode panel, which processes the display devices favorable to increasing the luminous efficiency, display quality and life time.
Description
Technical field
The invention belongs to the mutual crossing domain of vacuum science technology, nanoscale science and technology and plane Display Technique, relate to the element manufacturing of panel field emission display.Be specifically related to the content of element manufacturing aspect of the panel field emission display of carbon nanotube cathod, specially refer to the manufacture craft of the field emission flat panel display device of a kind of two-level structure, reflective, carbon nanotube cathod.
Background technology
Display device has been penetrated into the every field of current civil and military, also is the basic device that people exchange with various instrument and equipments.Along with the development of information technology, more and more higher requirement has been proposed for Display Technique and display device.In light weight, advantages such as power consumption is little, volume is little, large-screen that flat-panel display device has have been subjected to the increasing attention of numerous researchers.In the middle of the field emission flat-panel display that utilizes carbon nano-tube as cathode material, its operation principle almost cathode ray tube device with traditional is identical, plurality of advantages with cathode ray tube device, simultaneously, owing to adopt the field emission cold cathode material, can reduce the power consumption of device significantly, realize the real panelized of device.Utilize carbon nano-tube as filed emission cathode material, can make Field Emission Display become thinner, brighter, more clear, may make flat panel display generation revolutionary change.Along with developing rapidly of vacuum microelectronics, field-emitter display has entered into practical stage from theoretical research.Following field emission display device will develop to high brightness, high-resolution, full color, large scale direction.
In many flat-panel display devices, the field-emission plane display of two-level structure has superior parts such as the voltage of applying is low, device is made easily, with low cost, has obtained swift and violent development.But the two-level structure field emission display device that present researchers are paid close attention to nearly all is a transmission-type, and promptly visible light is gone out from the direct transmission of anode plate.Though this device illumination mode is fairly simple, is subjected to the restriction of phosphor anode factor, the luminescent lifetime of this device is all very short, breaks through technical also can't the obtaining of element manufacturing at present; And the luminosity of this device neither be very high, and especially under the powerful function of current, it is very short that the high brightness luminescent of device continues the retention time, and very big of its current attenuation degree almost is to be the index rank to descend.This also is one of present researchers institute urgent problem.
In addition, under the prerequisite of the high-quality display image of guaranteeing the carbon nanotube cathod field emission display, also need further to reduce the overall cost of manufacture of device; When can carrying out large-area element manufacturing, it is complicated to need also to make that the manufacturing process of device avoids, and helps carrying out business-like large-scale production.
Summary of the invention
The objective of the invention is to overcome the shortcoming that exists in the prior art and provide a kind of two-level structure, reflective, manufacturing process is with low cost, reliable and stable, element manufacturing rate of finished products two pole reflective light emitting flat panel display high, simple in structure and manufacture craft thereof.
The object of the present invention is achieved like this: comprise by anode plate, negative electrode panel and all around glass enclose the sealed vacuum chamber that frame constitutes; Metal aluminium lamination and phosphor powder layer that the insulation paste layer of printing and silver slurry layer, evaporation are arranged on anode plate; The carbon nanotube cathod that cathode conductive layer and printing are arranged on minus plate; Supporting wall structure and attached getter element.Be manufactured with the reflective light emitting flat panel display spare that is beneficial to the luminous efficiency, display quality and the display life that improve device, the visible light of display device is transmitted to the device outside through the reflection of anode plate conductive aluminum rete from the negative electrode panel.
The anode plate of the two pole reflective light emitting flat panel display spare among the present invention and negative electrode panel be large-scale, have quite good thermal endurance and operability, a High Performance Insulation material with low cost; The anode plate and the negative electrode panel that are the two pole reflective light emitting flat panel display spare among the present invention are glass, as receive lime glass, Pyrex; The insulation paste layer that printing is arranged on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention; The silver slurry layer that printing is arranged above the insulation paste layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention; The insulation paste layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention and the making of silver slurry layer can be finished by silk-screen printing technique; The insulation paste layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention and the curing of silver slurry layer can be finished by the high-sintering process of routine; Aluminum membranous layer of the top existence of the silver slurry layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention; Aluminum membranous layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention can be finished by evaporation process; Phosphor powder layer of the top existence of the aluminum membranous layer on the anode glass panel of the two pole reflective light emitting flat panel display spare among the present invention; The phosphor powder layer of the two pole reflective light emitting flat panel display spare among the present invention can be finished by silk-screen printing technique; Have the negative electrode bus on the cathode glass faceplate of the two pole reflective light emitting flat panel display spare among the present invention; Negative electrode bus on the cathode glass faceplate of the two pole reflective light emitting flat panel display spare among the present invention can be tin indium oxide film; The negative electrode of the two pole reflective light emitting flat panel display spare among the present invention is a carbon nano-tube material; The carbon nanotube cathod of the two pole reflective light emitting flat panel display spare among the present invention is produced on the negative electrode bus.
Two pole reflective light emitting flat panel display spare among the present invention includes anode construction, cathode construction, glass encloses frame, supporting wall structure and getter subsidiary component and partly forms all around.Two pole reflective light emitting flat panel display spare among the present invention adopts following technology to make:
1, the making of anode construction
1) making of anode glass panel [1]
The dull and stereotyped soda-lime glass of integral body is carried out cutting, produce anode glass panel [1];
2) making of anodized insulation pulp layer [2]
In conjunction with silk-screen printing technique, printing last layer insulation paste forms anodized insulation pulp layer [2] on the anode glass panel.Through overbaking (baking temperature: 120 ℃, retention time: 15 minutes) afterwards, be placed on and carry out high temperature sintering (sintering temperature: 590 ℃, retention time: 8 minutes) in the sintering furnace;
3) making of anode silver slurry layer [3]
In conjunction with silk-screen printing technique, printing one deck silver slurry forms anode silver slurry layer [2] above the insulation paste layer on the anode glass panel.Through overbaking (baking temperature: 150 ℃, retention time: 10 minutes) afterwards, be placed on and carry out high temperature sintering (sintering temperature: 580 ℃, retention time: 12 minutes) in the sintering furnace;
4) making of aluminum membranous layer [4]
Utilize coating machine, evaporation layer of aluminum film above the silver slurry layer [3] on anode glass panel [1] forms aluminum membranous layer [4];
5) making of phosphor anode layer [5]
In conjunction with silk-screen printing technique, on the silver slurry layer on the anode glass panel, print layer of fluorescent powder [5].Carry out baking process (baking temperature: 120 ℃, retention time: 15 minutes).
2, the making of cathode construction
1) making of cathode glass faceplate [6]
The dull and stereotyped soda-lime glass of integral body is carried out cutting, produce cathode glass faceplate [6];
2) making of negative electrode bus [7]
Go up evaporation one deck tin indium oxide rete at cathode glass faceplate [6]; In conjunction with conventional photoetching process, tin indium oxide rete is carried out etching, form negative electrode bus [7];
3) making of carbon nano-tube [8] negative electrode
In conjunction with silk-screen printing technique, carbon nano-tube [8] is printed on above the negative electrode bus [7] on the cathode glass faceplate, be formed for carbon nano-tube [8] negative electrode of emitting electrons;
4) reprocessing of carbon nano-tube [8] negative electrode: carbon nano-tube [8] negative electrode after the printing is carried out reprocessing, to improve the field emission characteristics of carbon nano-tube.
3, device assembling: with anode construction, cathode construction, glass encloses frame [9] and supporting wall structure [11] is assembled together all around, and getter [10] put in the middle of the cavity, fix with glass powder with low melting point.Around face glass, smeared glass powder with low melting point, fixed with clip.
4, finished product is made: the device that has assembled is carried out following packaging technology: toast in the middle of the sample device is put into baking oven; Carry out high temperature sintering in the middle of putting into sintering furnace; On exhaust station, carry out device exhaust, sealed-off, on the roasting machine that disappears, the getter of device inside bake and disappears, install pin formation finished parts at last additional.
The present invention has following good effect:
Feature among the present invention just is to have made the reflection type light-emitting display device, and the visible light of display device is transmitted to the device outside through the emission of anode plate conductive aluminum rete from the negative electrode panel.The favourable part of the large tracts of land feasibility of silk-screen printing technique and good device architecture is combined, produce the better field emission light-emitting plate display device of performance.
One, adopts reflective luminous display structure, the luminous efficiency, display quality and the display life that help improving device.Under the alive outside control, can launch a large amount of electronics from carbon nanotube cathod; Electrons emitted under the high-tension effect of anode with the motion of higher speed anode, the phosphor powder layer of bombardment anode plate and send visible light; The visible light that sends is transmitted to the device outside through the aluminum membranous layer reflection at phosphor powder layer back from cathode glass faceplate.Owing on anode plate, spread all over phosphor powder layer, therefore no matter get to any one phosphor powder layer on the anode glass panel from the carbon nanotube cathod electrons emitted, can send visible light smoothly, greatly increased the luminous efficiency of display device.Owing in the middle of reflective light-emitting display device, can use high voltage fluorescent material under the situation that does not increase any auxiliary element, this is favourable to the display life and the display quality of further raising device beyond doubt; Two, in the anode glass panel construction, made the insulation paste layer segment, its main purpose is exactly for fear of the influence of anode glass panel extraneous light to the device inside luminous ray, guaranteeing the good image quality of display device, also is simultaneously that the luminous ray in order to ensure display device inside can not be transmitted to the device outside by the anode glass panel; Three, in the anode glass panel construction, made the silver slurry layer structure, can remedy the more weak shortcoming of AM aluminum metallization film conductivity on the one hand, guarantee on anode, to apply correct operating voltage, also be in order to remedy the thin shortcoming of aluminium film, further to increase the reflection efficiency of visible light on the other hand; Four, in the anode glass panel construction, made anode aluminium membrane structure, its main purpose is exactly to utilize the aluminium film of evaporation to form a minute surface, comes can better reflect visible light.
In addition, in the middle of the two pole reflective light-emitting display device in the present invention, on the basis that fully combines silk-screen printing technique, carry out element manufacturing, had the feasibility of making large area display spare; In the manufacturing process of two pole reflective light-emitting display device in the present invention, do not adopt special element manufacturing material and special device making technics, can greatly reduce the production cost of device, have that manufacture craft is simple, cost of manufacture is cheap, a superior part such as reliable and stable, high-quality display image.
Description of drawings
Fig. 1 has provided the vertical structure schematic diagram of the anode plate structure of two pole reflective light emitting flat panel display spare.
Fig. 2 has provided the transversary schematic diagram of the anode plate structure of two pole reflective light emitting flat panel display spare.
Fig. 3 has provided the vertical structure schematic diagram of the cathode plane plate structure of two pole reflective light emitting flat panel display spare.
Fig. 4 has provided the transversary schematic diagram of the cathode plane plate structure of two pole reflective light emitting flat panel display spare.
Provided the structural representation of an embodiment carbon nanotube cathod, two pole reflective light emitting flat panel display spare among Fig. 5.
Embodiment
Below in conjunction with drawings and Examples the present invention is further specified, but the present invention is not limited to these embodiment.
The present invention includes by anode plate [1], negative electrode panel [6] and all around glass enclose the sealed vacuum chamber that frame [9] is constituted, insulation paste layer [2] and silver slurry layer [3] that printing is arranged on anode plate [1], the metal aluminium lamination [4] of evaporation and phosphor powder layer [5], the carbon nanotube cathod [8] that cathode conductive layer [7] and printing are arranged on negative electrode panel [6], supporting wall structure [11] between anode plate [1] and the negative electrode panel [6] and attached getter [10] element, it is characterized in that: be manufactured with and be beneficial to the luminous efficiency that improves device, the reflective light emitting flat panel display spare of display quality and display life, the visible light of display device is transmitted to the device outside through the reflection of anode plate conductive aluminum rete from the negative electrode panel.
The anode plate of described two pole reflective light emitting flat panel display spare and negative electrode panel are glass, as receive one of lime glass, Pyrex.The insulation paste layer that printing is arranged on the anode glass panel of described two pole reflective light emitting flat panel display spare, the silver slurry layer that printing is arranged above the insulation paste layer, aluminum membranous layer of the top existence of the silver slurry layer on the anode glass panel, phosphor powder layer of the top existence of aluminum membranous layer.Have the negative electrode bus on the cathode glass faceplate of described two pole reflective light emitting flat panel display spare, the negative electrode bus can be tin indium oxide film, and carbon nanotube cathod is produced on the negative electrode bus.
Two pole reflective light emitting flat panel display spare among the present invention includes anode construction, cathode construction, glass encloses frame, supporting wall structure and getter subsidiary component and partly forms all around.Two pole reflective light emitting flat panel display spare among the present invention adopts following technology to make:
1, the making of anode construction
1) making of anode glass panel [1]
The dull and stereotyped soda-lime glass of integral body is carried out cutting, produce anode glass panel [1];
2) making of anodized insulation pulp layer [2]
In conjunction with silk-screen printing technique, printing last layer insulation paste forms anodized insulation pulp layer [2] on the anode glass panel.Through overbaking (baking temperature: 120 ℃, retention time: 15 minutes) afterwards, be placed on and carry out high temperature sintering (sintering temperature: 590 ℃, retention time: 8 minutes) in the sintering furnace;
3) making of anode silver slurry layer [3]
In conjunction with silk-screen printing technique, printing one deck silver slurry forms anode silver slurry layer [2] above the insulation paste layer on the anode glass panel.Through overbaking (baking temperature: 150 ℃, retention time: 10 minutes) afterwards, be placed on and carry out high temperature sintering (sintering temperature: 580 ℃, retention time: 12 minutes) in the sintering furnace;
4) making of aluminum membranous layer [4]
Utilize coating machine, evaporation layer of aluminum film above the silver slurry layer [3] on anode glass panel [1] forms aluminum membranous layer [4];
5) making of phosphor anode layer [5]
In conjunction with silk-screen printing technique, on the silver slurry layer on the anode glass panel, print layer of fluorescent powder [5].Carry out baking process (baking temperature: 120 ℃, retention time: 15 minutes).
2, the making of cathode construction
1) making of cathode glass faceplate [6]
The dull and stereotyped soda-lime glass of integral body is carried out cutting, produce cathode glass faceplate [6];
2) making of negative electrode bus [7]
Go up evaporation one deck tin indium oxide rete at cathode glass faceplate [6]; In conjunction with conventional photoetching process, tin indium oxide rete is carried out etching, form negative electrode bus [7];
3) making of carbon nano-tube [8] negative electrode
In conjunction with silk-screen printing technique, carbon nano-tube [8] is printed on above the negative electrode bus [7] on the cathode glass faceplate, be formed for carbon nano-tube [8] negative electrode of emitting electrons;
4) reprocessing of carbon nano-tube [8] negative electrode
Carbon nano-tube [8] negative electrode after the printing is carried out reprocessing, to improve the field emission characteristics of carbon nano-tube.
3, device assembling
With anode construction, cathode construction, glass encloses frame [9] and is assembled together all around, and getter [10] put in the middle of the cavity, fix with glass powder with low melting point.Around face glass, smeared glass powder with low melting point, fixed with clip.
4, finished product is made
The device that has assembled is carried out following packaging technology: toast in the middle of the sample device is put into baking oven; Carry out high temperature sintering in the middle of putting into sintering furnace; On exhaust station, carry out device exhaust, sealed-off, on the roasting machine that disappears, the getter of device inside bake and disappears, install pin formation finished parts at last additional.
Claims (5)
1, a kind of two pole reflective light emitting flat panel display, comprise by anode plate [1], negative electrode panel [6] and all around glass enclose the sealed vacuum chamber that frame [9] is constituted, insulation paste layer [2] and silver slurry layer [3] that printing is arranged on anode plate [1], the metal aluminium lamination [4] of evaporation and phosphor powder layer [5], the carbon nanotube cathod [8] that cathode conductive layer [7] and printing are arranged on negative electrode panel [6], supporting wall structure [11] between anode plate [1] and the negative electrode panel [6] and attached getter [10] element, it is characterized in that: be manufactured with and be beneficial to the luminous efficiency that improves device, the reflective light emitting flat panel display spare of display quality and display life, the visible light of display device is transmitted to the device outside through the reflection of anode plate conductive aluminum rete from the negative electrode panel.
2, a kind of two pole reflective light emitting flat panel display as claimed in claim 1 is characterized in that: the anode plate of described two pole reflective light emitting flat panel display spare and negative electrode panel are glass, as receive one of lime glass, Pyrex.
3, a kind of two pole reflective light emitting flat panel display as claimed in claim 1, it is characterized in that: the insulation paste layer that printing is arranged on the anode glass panel of described two pole reflective light emitting flat panel display spare, the silver slurry layer that printing is arranged above the insulation paste layer, aluminum membranous layer of the top existence of the silver slurry layer on the anode glass panel, phosphor powder layer of the top existence of aluminum membranous layer.
4, a kind of two pole reflective light emitting flat panel display as claimed in claim 1, it is characterized in that: have the negative electrode bus on the cathode glass faceplate of described two pole reflective light emitting flat panel display spare, the negative electrode bus can be tin indium oxide film, and carbon nanotube cathod is produced on the negative electrode bus.
5, a kind of manufacture craft of two pole reflective light emitting flat panel display is characterized in that: concrete manufacturing process is as follows:
The making of a, anode construction:
1) making of anode glass panel [1]: whole plate glass is carried out cutting, produce anode glass panel [1];
2) making of anodized insulation pulp layer [2]: in conjunction with silk-screen printing technique, printing last layer insulation paste on the anode glass panel, form anodized insulation pulp layer [2], through overbaking, baking temperature: 120 ℃, the retention time: 15 minutes, afterwards, be placed on and carry out high temperature sintering in the sintering furnace, sintering temperature: 590 ℃, the retention time: 8 minutes;
3) making of anode silver slurry layer [3]: in conjunction with silk-screen printing technique, printing one deck silver slurry forms anode silver slurry layer [2] above the insulation paste layer on the anode glass panel.Through overbaking, baking temperature: 150 ℃, the retention time: 10 minutes, afterwards, be placed on and carry out high temperature sintering in the sintering furnace, sintering temperature: 580 ℃, the retention time: 12 minutes;
4) making of aluminum membranous layer [4]: utilize coating machine, evaporation layer of aluminum film above the silver slurry layer [3] on anode glass panel [1] forms aluminum membranous layer [4];
5) making of phosphor anode layer [5]: in conjunction with silk-screen printing technique, on the silver slurry layer on the anode glass panel, print layer of fluorescent powder [5], carry out baking process, baking temperature: 120 ℃, the retention time: 15 minutes,
The making of b, cathode construction:
1) making of cathode glass faceplate [6]: the dull and stereotyped soda-lime glass of integral body is carried out cutting, produce cathode glass faceplate [6];
2) making of negative electrode bus [7]: go up evaporation one deck tin indium oxide rete at cathode glass faceplate [6]; In conjunction with conventional photoetching process, tin indium oxide rete is carried out etching, form negative electrode bus [7];
3) making of carbon nano-tube [8] negative electrode: in conjunction with silk-screen printing technique, carbon nano-tube [8] is printed on above the negative electrode bus [7] on the cathode glass faceplate, is formed for carbon nano-tube [8] negative electrode of emitting electrons;
4) reprocessing of carbon nano-tube [8] negative electrode: carbon nano-tube [8] negative electrode after the printing is carried out reprocessing, to improve the field emission characteristics of carbon nano-tube.
C, device assembling: with anode construction, cathode construction, glass encloses frame [9] and supporting wall structure [11] is assembled together all around, and getter [10] put in the middle of the cavity, fix with glass powder with low melting point.Around face glass, smeared glass powder with low melting point, fixed with clip.
D, finished product are made: the device that has assembled is carried out following packaging technology: toast in the middle of the sample device is put into baking oven; Carry out high temperature sintering in the middle of putting into sintering furnace; On exhaust station, carry out device exhaust, sealed-off, on the roasting machine that disappears, the getter of device inside bake and disappears, install pin formation finished parts at last additional.
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US7872408B2 (en) | 2007-05-11 | 2011-01-18 | Tsinghua University | Field-emission-based flat light source |
US7876034B2 (en) | 2006-12-08 | 2011-01-25 | Tsinghua University | Field emission lamp with tubular-shaped housing |
WO2012022023A1 (en) * | 2010-08-17 | 2012-02-23 | 海洋王照明科技股份有限公司 | Field emission flat light source and manufacturing method thereof |
CN101285960B (en) * | 2007-04-13 | 2012-03-14 | 清华大学 | Field emission backlight |
CN102403188A (en) * | 2010-09-08 | 2012-04-04 | 海洋王照明科技股份有限公司 | Field emission plane light source and preparation method thereof |
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2005
- 2005-10-18 CN CNB2005100484119A patent/CN100527329C/en not_active Expired - Fee Related
Cited By (8)
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US7876034B2 (en) | 2006-12-08 | 2011-01-25 | Tsinghua University | Field emission lamp with tubular-shaped housing |
CN101285960B (en) * | 2007-04-13 | 2012-03-14 | 清华大学 | Field emission backlight |
US7872408B2 (en) | 2007-05-11 | 2011-01-18 | Tsinghua University | Field-emission-based flat light source |
CN101303960B (en) * | 2007-05-11 | 2012-03-14 | 清华大学 | Field emission backlight source |
WO2012022023A1 (en) * | 2010-08-17 | 2012-02-23 | 海洋王照明科技股份有限公司 | Field emission flat light source and manufacturing method thereof |
CN102906849A (en) * | 2010-08-17 | 2013-01-30 | 海洋王照明科技股份有限公司 | Field emission flat light source and manufacturing method thereof |
CN102906849B (en) * | 2010-08-17 | 2016-12-21 | 海洋王照明科技股份有限公司 | Field emission planar light source and preparation method thereof |
CN102403188A (en) * | 2010-09-08 | 2012-04-04 | 海洋王照明科技股份有限公司 | Field emission plane light source and preparation method thereof |
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