CN1730803A - Nano functional textile finishing method - Google Patents
Nano functional textile finishing method Download PDFInfo
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- CN1730803A CN1730803A CNA2005100284790A CN200510028479A CN1730803A CN 1730803 A CN1730803 A CN 1730803A CN A2005100284790 A CNA2005100284790 A CN A2005100284790A CN 200510028479 A CN200510028479 A CN 200510028479A CN 1730803 A CN1730803 A CN 1730803A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
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Abstract
The nanometer functional fabric processing method is mainly to utilize ultrasonic technology in adding nanometer functional material to fabric to prepare nanometer functional fabric. The fabric, which may be pre-humidified, is fed to finishing machine and treated under the action of ultrasonic wave field inside treating bath with nanometer functional material dispersed in water in advance, so that the nanometer functional material is embedded into fine cracks, furrows and holes of fabric and fiber owing to the cavitaion effect and other physical and mechanical effects of ultrasonic wave inside liquid. Through further water washing, mounting, softening and stoving, firm and soft nanometer functional fabric is ultimately prepared.
Description
Technical field
The present invention relates to a kind of textile finishing technology, specifically a kind of finishing method of nano-function textile.
Background technology
At present both at home and abroad the processing method of nano-function textile mainly contains two kinds of completion method and finishing methods.
1, completion method
Thereby completion method is nano-antibacterial composite material to be joined obtain the various methods that contain the nano functional chemical fibre in the chemical fibre, and then these chemical fibres are made function textile.Main method has grafting method, ion-exchange, wet-spinning method, melt blending spin processes, composite spinning method.
2, finishing method
Finishing method is meant with the dispersion liquid of nano material and resin textiles flooded or coating processing, thereby gives the method for textiles specific function.Method commonly used has face coat method, RESIN FINISH method, microcapsule method etc.
Finishing method has the advantage that the scope of application is wide, easy to process, be applicable to the many kinds of small lot, and is not subjected to the restriction of kinds of fibers.Therefore, obtaining row uses widely.But finishing method commonly used at present also has its deficiency, mainly shows following several respects:
1) because the dispersion stability of nano material is relatively poor, especially comparatively responsive to temperature, pH value etc., owing to the fluctuation of technological parameters such as temperature, pH value, product quality is difficult to control in the actual production.
2) nano material mainly relies on the cementation of adhesive attached to the fastness of textile surface, and it is lasting and stable often to be difficult to.At fabric through after repeatedly washing and rubbing, its functional reduction or disappearance.
3) because the existence of adhesive, wearability of fabric often is affected as feel, the drapability of fabric.
Summary of the invention
In order to overcome the problems that exist in the above-mentioned finishing method, the present invention seeks to propose a kind of new nano functional textile finishing method.This processing method not only technological process is short, and processing is simple, the attachment fastness of nano material is good, and can also solve the agglomeration traits of nano material in back arrangement process.
The technical solution adopted for the present invention to solve the technical problems is:
With fabric warp or wet pre-, ready earlier for next step processing without prewetting machine, can not prewet for isozygotying into fabric yet.Utilize certain frequency (20～60kH) and the ultrasonic cavitation effect that ultrasonic wave produced of power (0.1～2W/ square centimeter fabric) then, the turbulence effect that ultrasonic cavitation causes, perturbation effect, interfacial effect, Mohaupt effect and other physical mechanical effects, nano material fully is distributed in the water about 15～25 minutes of time.Then fabric is fed collator (bath), under action of ultrasonic waves, nano-functional material promptly is embedded in the fine gap and hole of fiber and fabric, realized the dispersion of nano material and embedded carrying out synchronously, the time generally was controlled at 10～60 minutes.
Add on the fabric after nano material finishes, again fabric is placed rinsing machine (baths), and under the ultrasonic wave effect, clean, will be attached to fiber surface, the nano material of failing to enter empty and slit washes.Again fabric is placed shutoff to bathe after cleaning and handle, with the shutoff nano material, make it be difficult for dropping out, thereby reduced the amount of coming off of nano material to a certain extent, improved the embedding fastness.
Again fabric is placed soft machine at last, carry out soft treatment, to satisfy its pliability requirement with softener.Can handle without this operation for soft enough fabric.
Above-mentioned collator, rinsing machine and shutoff operation device therefor can respectively adopt equipment shown in Figure 1 (or equipment shown in Figure 2), and an also available equipment is successively handled.
Above-mentioned prewetting machine and soft machine can respectively adopt equipment shown in Figure 2 (or equipment shown in Figure 1), and an also available equipment is successively handled.
With the nano-fabric of this kind method processing, nano material embedding fastness is good, does not need in advance nano material to be made dispersion liquid, and is easy to process.
The present invention is applicable to multiple nano-functional material, is not subjected to the influence of nano material kind, structure, composition and particle diameter.Its suitable particle size range can be from 3 nanometers to 500 nanometers.Can be used for preparing nano-antibacterial textiles, nanometer ultraviolet ray resistant textiles, nano-anti static textiles, nano-far-infrared textiles.
The present invention is applicable to multiple textiles, as woven, knitted fabric and non-weaving cloth.Be not subjected to the influence of specification, structure and the kind of fabric, yarn and fiber.Be particularly useful for containing fine gap and the formed fabric of hole fiber.
The equipment that is adopted among the present invention mainly by 4～20 deflector rolls, have or do not have the impregnating bath of import and export and be immersed in the liquid or 1～15 ultrasonic transducer being fixed in outside of containers is formed.The deflector roll number except the traction deflector roll, also is decided by processing time length, and the processing time is long, and deflector roll can increase.
Among the present invention, the ultrasonic transducer that is used to add nano material and washing can also can dispose (as shown in Figure 1) in the both sides of fabric simultaneously in a side (as shown in Figure 2) of fabric.Usually adopt 1～15 ultrasonic transducer, can be with one (as shown in Figure 2), also can be as shown in Figure 1 with many.Ultrasonic transducer can vertically be installed as shown in Figure 1, and also level is installed as shown in Figure 2.
Description of drawings
Fig. 1 is collator, rinsing machine and the shutoff operation device therefor of process using of the present invention
Fig. 2 is the prewetting machine of process using of the present invention and the equipment of soft machine
Fig. 3 is a process chart of the present invention
Fig. 4 is that the time is to the influence of nano material dispersion effect under 50 ℃ and 28kH condition
Fig. 5 is the weightening finish situation of ramie cloth specimen under different time of handling through collator
The specific embodiment:
To help to understand the present invention by following examples, but not limit content of the present invention.
The general step of implementing.
1, prewet and earlier textiles is prewetted in prewetting machine shown in Figure 2, make textiles fully soak into moisture, evenly to embed nano material ready for next step.The bath raio of prewetting is 1: 5～10; 5～20 minutes time.
2, nano material disperses to add nano-functional material by 1～10 grams per liter in collator shown in Figure 1 in water, open ultrasonic transducer then, utilize certain frequency (20～60kH) and the ultrasonic cavitation effect that ultrasonic wave produced of power (0.1～2W/ square centimeter fabric), the turbulence effect that ultrasonic cavitation causes, perturbation effect, interfacial effect, Mohaupt effect and other physical mechanical effects, nano material in the dressing liquid is fully disperseed about 10～20 minutes of time.
3, embedding nano material feeds fabric in the collator shown in Figure 1, under action of ultrasonic waves, nano-functional material promptly is embedded in the fine gap and hole of fiber and fabric, time was controlled at 10～40 minutes; bath raio generally can be controlled in 1: 10～20, and temperature generally is controlled at 25～85 ℃.Because action of ultrasonic waves does not add dispersant, nano-functional material can not reunited yet, and has realized the dispersion of nano material and embedded carrying out synchronously.
Above-mentioned 2 and 3 nano-functional material disperses and embeds and can carry out simultaneously, and promptly the textiles feeding of prewetting contains in the collator of nano-functional material and handled 10～60 fens through prewetting machine.
4, clean because not all nano-functional material can both enter in the fine gap and hole of fiber and fabric, have the part can be usually attached to the outer surface of fiber or fabric.For this part nano-functional material is washed off, need fabric is being cleaned through rinsing machine (as shown in Figure 1).During washing, if utilize hyperacoustic physical action to clean better cleaning performance.One time capable of washing, also can clean multipass, generally need washing twice, bath raio generally can be controlled in 1: 10～20, and the time was at 10～40 minutes.
5, shutoff and soft treatment for the nano-functional material shutoff among the fine gap and hole of fiber, need to carry out shutoff with sealing agent.Sealing agent can be used the water-dispersible adhesive non-stimulated to skin, as polyacrylate adhesive, polyurethane binding.For reducing the influence of adhesive to feel, the vitrification point of the adhesive of selecting for use is preferably in below-10 ℃.Step is earlier sealing agent to be dispersed in the water, then fabric is fed in the shutoff bath to handle 1～5 minute.The shutoff operation should be advisable not influence fabric feeling.For improving the feel of fabric, can carry out soft treatment to fabric simultaneously.Soft treatment can be bathed with shutoff operation one and be carried out.Softener can be selected silicone based or fluorine-containing softener for use, and consumption generally is controlled at fabric and focuses on 0.3～4%, and this operation gets final product with equipment shown in Figure 2.
6, dry and bake and handle carry out drying and shaping through the fabric of above-mentioned processing, the one, in order to remove moisture, the 2nd, to solidify in order to make sealing agent and softener, temperature generally is controlled at 90～160 ℃, recommends 105～135 ℃ of deflector rolls, 0.5～5 minute time.
For technical process more clearly is described, be illustrated with the flow chart of accompanying drawing 3.
The preparation of embodiment 1 nano-antibacterial textiles
1, textiles specification
Black 100% pure ramie plain cloth; Grammes per square metre: 140g/m
2The special number of yarn: 21 * 21; Through filling density: 236 * 236; Fabric width: 140cm.
2, nano antibacterial agent is selected for use
The nano material that can be used for antibacterial fabric has multiple, and commonly used have nano-titanium oxide, nano zine oxide, nano silicon oxide, a nano zircite etc.For improving the antibiotic property of these nano materials, often these nano antibacterial agents and silver or rare earth are carried out compoundly, make the composite bactericidal agent, as rare earth activated nano zinc oxide antiseptic and the compound silver antibacterial agent of nano-titanium oxide etc.
Consider that from cost performance present embodiment is selected commercially available rare earth activated nano zinc oxide antiseptic for use, its main component is the nano-ZnO particle, average grain diameter 100nm.
3, prewet
Get final product by technology noted earlier.
4, nano material is disperseed
Temperature, time and frequency of ultrasonic when the kind of nano material, particle diameter and dispersion have certain influence to dispersion effect.Dispersion effect can be used the absorbance of spectrophotometric instrumentation nano material dispersion liquid, and absorbance is big more to show that the dispersion effect of nano material dispersion liquid is good more.After measured, selected rare earth activated nano zinc oxide antiseptic maximum absorption wavelength is 360nm, so can measure under the 360nm wavelength.
Experiment shows that suitable dispersion temperature is 40～55 ℃, and temperature is too high or too low all can to influence dispersion effect, and present embodiment is selected 50 ℃.
In the certain hour scope, with the prolongation dispersion effect raising of jitter time, jitter time reached maintenance level later on substantially at 10 minutes.Time is to the rule that influences of nano material dispersion effect, as shown in Figure 4.It is 15 minutes that present embodiment is selected jitter time.
Along with the raising of ultrasonic frequency, dispersion effect is variation gradually, and suitable dispersion frequency is 20～40kH, and present embodiment is selected 28kH.
The concentration that nano material is disperseed in water has certain influence to the stability of dispersion liquid, and concentration is too high, the nano material precipitation of easily reuniting; Concentration is too low, does not reach antibiotic requirement.The suitable concentration of rare earth activated nano zinc oxide antiseptic is 0.1～2%, and it is 0.8% that present embodiment is selected to disperse concentration.
5, the embedding of nano material
After treating that nano material is scattered, ramie cloth is fed collator shown in Figure 1, the control water temperature is 50 ℃.The particle size of frequency of ultrasonic and nano material influences its embedded quantity, and when 20kH, particle diameter is that the embedded quantity of 500nm is the embedded quantity of 100nm greater than particle diameter, and after greater than 28k, particle diameter is that the embedded quantity of 100nm obviously is the embedded quantity of 500nm greater than particle diameter.Therefore, present embodiment selection ultrasonic frequency is 28kH.Processing time can be grasped as required flexibly, and the amount that need to embed nano material is big, and is can the time longer, otherwise the time can lack.The embedded quantity of nano material can characterize by measuring cloth specimen weightening finish situation.Fig. 5 is the weightening finish situation of ramie cloth specimen (diameter is 10 centimetres) when handling 10 minutes, 20 minutes and 30 minutes.According to the needs of antibiotic property, it is 20 minutes that present embodiment is selected the processing time.
6, washing
Studies show that nano material not only enters in the fiber groove, also have quite a few to be attached to fiber surface.In order to wash off as far as possible, need it is cleaned attached to the nano material of fabric and fiber surface.Prove through repetition test, clean secondary, each 20 minutes, 40～50 ℃ of water temperatures, bath raio 1: 15～20 can wash the most of nano material attached to the fiber appearance.
7, shutoff and soft treatment
Can improve the fastness that embeds the nano antibacterial agent in ramee cavity and the groove by shutoff and soft treatment, and improve the feel of ramie fabric.Adhesive is the critical material of shutoff, and it not only will have good cohesive force to nano material and ramie, and the one-tenth film-strength of adhesive itself also wants high.In addition, according to product requirement, adhesive also should have some properties.Such as, require softly, gas permeability is strong, and anti-dry-cleaning, washing property are good.Adhesive can be divided into emulsion-type and solvent-borne type two classes.Emulsion Adhesive is because easy to operate, pollutes for a short time, is to use a more class adhesive.In Emulsion Adhesive, polyacrylate can both produce good cohesive force to many fibers, and is ageing-resistant good with weather fastness, is widely used.Present embodiment selects to have soft and the good auto crosslinking binder RN of fastness.Its main quality index and performance: outward appearance is light blue emulsion; Vitrification point is-15 ℃; The solid content volume is (39 ± 1) %; The pH value is 4～5; Viscosity is 260mPa.S; Centrifugal stability is 3000r/min, and 30min is not stratified; Consumption be fabric heavy 0.5%.Softener is selected for use be can with above-mentioned adhesive with bathing the silicone based softener QD-1 of hydrophilic that mix use, consumption be fabric heavy 0.5%, bath raio is 1: 10～15.
8, oven dry
Dryer is selected the open width dryer for use.Bake out temperature will be higher than the film-forming temperature of adhesive and softener.According to the used adhesive of present embodiment and the performance of softener, determine that bake out temperature is 130 ℃, 10 meters/minute of cloth speed.
9, antibiotic property check
The antibiotic property of prepared nano-antibacterial ramie cloth can be tested according to the infusion process of defined in the national disinfection technology standard.We carry out test of many times, and bacteriostasis rate is all more than 95%.
10, antibiotic stability test
Antibiotic stability test is meant whether prepared nano-antibacterial ramie cloth still has good antibacterial properties after the washing of certain number of times.After the standard wash process simulation of national sector standard washing 50 times, its antibiotic property still reaches more than 90%.Handle if do not carry out shutoff, after simulation washing 50 times, its antibiotic property can reach more than 50%, also is feasible as antibacterial product, but more lower slightly.
The preparation of embodiment 2 other nano-function textiles
1, material selection
Nanometer uvioresistant and antistatic textile raw material selection situation see Table one.
Table one nanometer uvioresistant and antistatic textile raw material selection situation
2, processing technology
Prewet and wash with embodiment 1.Other technological parameter sees Table two.
The main preparation technology of table two nanometer uvioresistant and antistatic textile
| 0.1～2%: it is 1% that present embodiment disperses concentration. | ||||
| Antistatic | Dispersion temperature is 45～55 ℃; Jitter time is 10～20 minutes: suitable dispersion frequency is 28～51kH, and present embodiment is selected 40kH.It is 3% that nano material suitable concentration 0.1～2% present embodiment disperses concentration. | Water temperature is 50 ℃.The selection ultrasonic frequency is 28kH.Processing time is 15～25 minutes. | Binder dosage be fabric heavy 0.5%, other are with embodiment one | 90 ℃ of dryings 3～5 minutes; 120～145 ℃ baked 5～3 minutes. |
| Far infrared | Dilute 5～10 times in the water with being dispersed in after the YIMANOL-400S stirring, add 1.5～3.0% YIMANOL-BNA subsequently; Dispersion temperature is 45～55 ℃; Jitter time is 10～20 minutes; Suitable dispersion frequency is 28～51kH; Present embodiment is selected 28kH. | Water temperature is 50 ℃; Ultrasonic frequency 40kH; 15～25 minutes time. | Binder dosage be fabric heavy 0.7%, other are with embodiment one | 80 ℃ of dryings 3～5 minutes; 120～140 ℃ baked 2～1 minutes.(bake time lengthening and can improve washability) |
3, test of product performance
Claims (14)
1. plant the processing method of nano functional function textile, it is characterized in that successively by following (1)-(3), (5)-(8) or (1), the two kinds of steps in (4)-(8):
(1) prewets with the textiles warp or without prewetting machine earlier;
(2) be dispersed in nano-functional material in the water in the collator and under the effect of ultrasound field, handle formed in 10～20 minutes contain 1～10 gram nano-functional material/liter water treatment bathe, bath raio is 1: 5～20;
(3) with in (1) described textiles feeding (2) described collator, to handle minute through 10～40 at 25～85 ℃, bath raio is 1: 10～20;
(4) or with the feeding of (1) described textiles add 1～10 gram nano-functional material/liter the water treatment collator of bathing in, and under the effect of ultrasound field, handled 10～60 minutes at 25～85 ℃, bath raio is 1: 10～20;
(5) under the ultrasonic wave condition, bath raio 1: 10～20, the textiles that washes machine clear water (3) or (4) with water carried out rinsing 10～40 minutes;
(6) textiles is inserted to handle in the adhesive dispersion liquid and was carried out nano-functional material sealing and fixing in 1～5 minute, and bath raio is 1: 5～20, the binder content fabric heavy 0.1～2%;
(7) adopt or do not adopt with respect to 0.5～4% silicone based or fluorine-containing softener of fabric weight and handled 1～10 fen, bath raio is 1: 10～15;
(8) dry and bake.
2. the method for claim 1 is characterized in that described textile raw material is sheet-like fiber works, knitwear, tatting product or the non-weaving cloth that is made of fiber or yarn.
3. the method for claim 1 is characterized in that described fiber is cotton, numb, as to have groove or hole chemical fibre or regenerated fiber.
4. the method for claim 1 is characterized in that described nano-functional material is particle diameter at 5nm～500nm, can be made into the dusty material of aqueous dispersions.
5. the method for claim 1 is characterized in that described adhesive is polyacrylate adhesive or polyurethane binding.
6. method as claimed in claim 10 is characterized in that described adhesive is auto crosslinking binder RN, end-sealed type aqueous polyurethane adhesive QD-4 or acrylate blend modified aqueous polyurethane adhesive FY-1.
7. the method for claim 1 is characterized in that described silicone based or fluorine-containing softener is the modification by copolymerization softener SH100 of the silicone based softener QD-1 of hydrophilic or Rhodorsil HALS or organosilicon and Organic fluoride.
8. the method for claim 1 is characterized in that described nano material is that nano-titanium oxide, nano zine oxide, nano silicon oxide, nano zircite or above-mentioned nano antibacterial agent and silver or rare earth are combined into the composite bactericidal agent.
9. the method for claim 1 is characterized in that described nano functional function textile is nano-antibacterial textiles, nanometer ultraviolet ray resistant textiles, nano-anti static textiles, nano-far-infrared textiles.
10. the method for claim 1, on the equipment that it is characterized in that being adopted by 4～20 deflector rolls, have or do not have the impregnating bath of import and export and be immersed in the liquid or 1～15 ultrasonic transducer being fixed in outside of containers is formed.
11., it is characterized in that described hyperacoustic energy should be controlled at the every square centimeter of textiles 0.1～2W that is dipped in the liquid as claim 1 or 10 described methods.
12. method as claimed in claim 10, the frequency that it is characterized in that described ultrasonic transducer is between 20～60kH.
13. method as claimed in claim 10 is characterized in that described ultrasonic transducer layout should face textiles, distance is controlled between 5～150mm.
14. the method for claim 1 is characterized in that described equipment has to make smooth and 4～20 deflector rolls that can continuous motion of textiles.
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Assignee: Shandong Jofo Non-woven Co., Ltd. Assignor: east china university|Qingdao University Contract fulfillment period: 2008.10.20 to 2019.10.20 contract change Contract record no.: 2009370000387 Denomination of invention: Nano functional textile finishing method Granted publication date: 20080618 License type: Exclusive license Record date: 2009.10.9 |
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