CN1729873A - Method for producing corn juice beverage - Google Patents
Method for producing corn juice beverage Download PDFInfo
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- CN1729873A CN1729873A CNA2005100932948A CN200510093294A CN1729873A CN 1729873 A CN1729873 A CN 1729873A CN A2005100932948 A CNA2005100932948 A CN A2005100932948A CN 200510093294 A CN200510093294 A CN 200510093294A CN 1729873 A CN1729873 A CN 1729873A
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Abstract
The invention provides a process for preparing corn juice beverage, which comprises charging 4-8 times of water into maize slag or maize flour, steeping and processing with a colloid grinder, elevating the temperature of the water solution of maize to 65-98 deg C, charging diastatic enzyme, hydrolyzing at this temperature, filtering to obtain maize clean extract, charging food additives and passing through a homogenizer, finally loading and sterilizing.
Description
Technical field
The invention belongs to the beverage processing field, particularly a kind of production method of corn juice beverage products.
Technical background
The nutritional labeling of corn is more comprehensive, it is about 72% to contain glucide, and protein is about 8.5%, fat about 4.3%, and contain multivitamin, also have multi mineral prime element and dietary cellulosics such as carrotene, niacin, sitosterol, lecithin, lysine and a large amount of calcium, phosphorus, iron.Simultaneously, corn has the effect of anti-cardiovascula arteriosclerosis, hypotensive, brain tonic and delaying human body caducity, also has antitumaous effect.
Number of patent application is the processing technology that 941154750,961101652 and 2003101051905 patent of invention specification discloses three kinds of corn beverages respectively, Wu Wenlong equals to have delivered on fourth phase calendar year 2001 " food industry science and technology " article of " the corn juice beverage adds technology ", and Fu Hong equals the article of delivering " development of corn juice beverage " on first-phase " beverage industry " in 1998.Above-mentioned article and application for patent disclose the corn juice drink producing method, and the production of above-mentioned corn juice beverage mainly adopts bright corn or iblet to produce the corn juice beverage by methods such as making beating, filtration, allotment, homogeneous, sterilizations.Though said method and technology have also obtained the corn juice beverage products, but because the corn juice after the making beating contains the materials such as starch of macromolecule, the corn juice beverage products that obtains through operations such as allotment, sterilizations still contains a large amount of starch component, this greatly reduces the effect that absorbs of corn juice beverage, influences the market scope of the corn juice beverage products of knowing clearly.
The beverage products that with the corn is development of raw materials is still rare.Under beverage market day by day moves towards development trend that nutrition and health care lays equal stress on, have certain functional corn beverage and will have good market prospects.
Summary of the invention:
Technical problem to be solved by this invention provides a kind of functional corn beverage product processes.
Technical scheme of the present invention is summarized as follows:
Take by weighing commercially available corn quarrel or corn flour portion, add the water of corn quarrel or corn flour weight 4-8 part, adopt milling treatment of colloid (corn flour need not milling treatment of colloid operation) after the immersion treatment, the corn aqueous solution is warmed up to 65-98 ℃ of degree gradually, adds diastase, keep this temperature hydrolysis 1-3 hour, filtration obtains the clear juice of corn, add oligoisomaltose and other food additives and allocate, allocate the homogenizer that finished, the can sterilization.
The operating procedure of the inventive method is as follows:
(1) purchases commercially available corn quarrel or corn flour one deal;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, the industrial water that adds 4-8 part weight, soaked 10 hours, then this corn flour mixed liquor is passed through colloid mill, the colloid mill operating condition is: the gap of adjusting colloid mill stator and rotor is the 0.3-1 micron, utilize its shearing force effect to handle, the colloid mill flow be the 0.4-1 ton/hour; Corn flour then directly adds water and mixes without milling treatment of colloid.
(3) heat up: will be cut through the corn of milling treatment of colloid or the corn flour mixed liquor is transferred to and heated to 65-98 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period.
(4) enzymolysis: after arriving predetermined temperature, adjust ph to about the 5.0-7.0, add the amylase of corn flour (quarrel) gross weight 0.2-0.8%, insulation enzymolysis 0.5-3 hour, constantly stirring in the enzymolysis process.
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid.
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, add the sweetener of corn flour (quarrel) weight 3-20%, health materials such as the oligoisomaltose of 1-6%, stachyose, the stabilizing agent of 0.5-2%, the clouding agent of 0.1-1%, add industrial water and supply volume, the interpolation total amount of water is 8-12 part of corn flour (quarrel) weight.
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous.Adopt particle size after cracking at 0.1~0.5 micron high pressure homogenizer, utilize the effect of power such as its high pressure release force, void effect, shearing, the clear juice of corn is carried out homogeneous handle, adjusting high pressure homogenizer pressure is 60-120Mpa, high-pressure homogeneous flow be the 0.2-1 ton/hour.
(8) degassing can.Outgas vacuum filling machine can, capping behind the homogeneous with degasser.
(9) sterilization: adopt high temperature sterilization, 121 ℃ of sterilization temperatures 10-15 minute.
(10) test package: after the sterilization cooling, decals, packing is finished product.
Sweetener adopts sucrose, xylitol, and stabilizing agent is selected sodium carboxymethylcellulose, Arabic gum for use; Amylase adopts the Liquozyme alpha amylase of middle temperature AMS, Xiang space board BF-7658 AMS product and the Novozymes Company of Xia Sheng company.
Owing to contain a large amount of starch in the corn, can utilize AMS can make starch degradation become dextrin and compound sugar and single, double sugar, not only improve the utilization rate of corn but also increased the health-care effect of corn beverage, in the allotment operation, added oligoisomaltose, stachyose etc. again.Because compound sugar can be utilized by the human body Bifidobacterium Bifidum,, so the product that adopts the present invention to obtain has good effect to preventing treating constipation and nursing one's health enteron aisle.
Product of the present invention with the corn be raw material through amylase enzymolysis, make macromolecules starch degraded, and add other food additives, scientific formula adopts high-pressure homogeneous emulsification, advanced technologies technology such as high temperature sterilization are developed the corn juice beverage.Drinking experimental result shows: product improves constipation for the conditioning enteron aisle good effect.
The functional corn juice beverage that the inventive method adopts the biotechnology technology to succeed in developing is the health drink product with good function that obtains through experimental study repeatedly.Product of the present invention makes people in the process of edible corn product, satisfies battalion's nutritional need of people on the one hand, can reach the effect of health care simultaneously.This product characteristics is nutritious, is rich in health factor, and it is former flavoursome that taste has kept corn fully, and it is drunk by people to be fit to each stratum.Produce market has a extensive future.
The specific embodiment
The following examples can make those skilled in the art more fully understand the present invention, but do not limit the present invention in any way.
Embodiment 1
The concrete operations of the inventive method require as follows:
(1) purchases 100 kilograms of commercially available corn quarrels;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, the industrial water that adds 5 parts of weight, soaked 10 hours, then this corn flour mixed liquor is passed through colloid mill, the colloid mill operating condition is: the gap of adjusting colloid mill stator and rotor is 0.5 micron, utilize its shearing force effect to handle, the colloid mill flow is 0.4 ton/hour.
(3) heat up: will transfer to through the corn flour mixed liquor of milling treatment of colloid and heat to 98 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period.
(4) enzymolysis: adjust about ph to 5.5, add alpha amylase (Liquozyme purchases the letter enzyme preparation company in Novi) 500g, insulation enzymolysis 50 minutes constantly stirs in the enzymolysis process.
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid.
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, added 10 kilograms of sucrose, add 5 kilograms of oligoisomaltoses, 2 kilograms of Arabic gums, 1 kilogram of clouding agent adds industrial water and supplies volume to 1000L.
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous.Adopt particle size after cracking at 0.1~0.5 micron high pressure homogenizer, utilize the effect of power such as its high pressure release force, void effect, shearing, the clear juice of corn is carried out homogeneous handle, adjusting high pressure homogenizer pressure is 60Mpa, and high-pressure homogeneous flow is 0.3 ton/hour.
(8) degassing can.Outgas vacuum filling machine can, capping behind the homogeneous with degasser.
(9) sterilization: adopt high temperature sterilization, 121 ℃ of sterilization temperatures 10 minutes.
(10) test package: after the sterilization cooling, be incubated 7d down at 37 ℃, no aerogenesis, dished cover, suspension, lamination are certified products, wipes and earns body, and decals, packing is finished product.
Embodiment 2
The concrete operations of the inventive method require as follows:
(1) purchases 100 kilograms of commercially available corn quarrels;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, the industrial water that adds 6 parts of weight, soaked 10 hours, then this corn flour mixed liquor is passed through colloid mill, the colloid mill operating condition is: the gap of adjusting colloid mill stator and rotor is 1 micron, utilize its shearing force effect to handle, the colloid mill flow is 0.1~1 ton/hour.
(3) heat up: will transfer to through the corn flour mixed liquor of milling treatment of colloid and heat to 98 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period.
(4) enzymolysis: be warmed up to 98 ℃, adjust about ph to 5.5, add alpha amylase (Liquozyme purchases the letter enzyme preparation company in Novi) 600g, insulation enzymolysis 60 minutes constantly stirs in the enzymolysis process.
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid.
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, added 15 kilograms of xylitols, add 3 kilograms of oligoisomaltoses, 2 kilograms of Arabic gums, 1 kilogram of clouding agent adds industrial water and supplies volume 1000L.
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous.Adopt particle size after cracking at 0.5 micron high pressure homogenizer, utilize the effect of power such as its high pressure release force, void effect, shearing, the clear juice of corn is carried out homogeneous handle, adjusting high pressure homogenizer pressure is 70Mpa, and high-pressure homogeneous flow is 0.4 ton/hour.
(8) degassing can.Outgas vacuum filling machine can, capping behind the homogeneous with degasser.
(9) sterilization: adopt high temperature sterilization, 121 ℃ of sterilization temperatures 10 minutes.
(10) test package: after the sterilization cooling, be incubated 7d down at 37 ℃, no aerogenesis, dished cover, suspension, lamination are certified products, clean body, decals, and packing is finished product.
Embodiment 3
The concrete operations of the inventive method require as follows:
(1) purchases 100 kilograms of commercially available corn quarrels;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, the industrial water that adds 6 parts of weight, soaked 10 hours, then this corn flour mixed liquor is passed through colloid mill, the colloid mill operating condition is: the gap of adjusting colloid mill stator and rotor is 0.5 micron, utilize its shearing force effect to handle, the colloid mill flow is 0.4 ton/hour.
(3) heat up: will transfer to through the corn flour mixed liquor of milling treatment of colloid and heat to 65 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period.
(4) enzymolysis: temperature is raised to 65 ℃, adjusts about ph to 6, adds Xiang space board BF-7658 AMS 300g, and insulation enzymolysis 80 minutes constantly stirs in the enzymolysis process.
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid.
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, added 10 kilograms of sucrose, add 5 kilograms of stachyoses, 1 kilogram of Arabic gum, 0.5 kilogram of clouding agent adds industrial water and supplies volume to 1000L.
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous.Adopt particle size after cracking at 0.1~0.5 micron high pressure homogenizer, utilize the effect of power such as its high pressure release force, void effect, shearing, the clear juice of corn is carried out homogeneous handle, adjusting high pressure homogenizer pressure is 60Mpa, and high-pressure homogeneous flow is 0.3 ton/hour.
(8) degassing can.Outgas vacuum filling machine can, capping behind the homogeneous with degasser.
(9) sterilization: adopt high temperature sterilization, 121 ℃ of sterilization temperatures 10 minutes.
(10) test package: after the sterilization cooling, be incubated 7d down at 37 ℃, no aerogenesis, dished cover, suspension, lamination are certified products, clean body, decals, and packing is finished product.
Embodiment 4
The concrete operations of the inventive method require as follows:
(1) purchases 100 kilograms of commercially available corn quarrels;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, the industrial water that adds 5 parts of weight, soaked 10 hours, then this corn flour mixed liquor is passed through colloid mill, the colloid mill operating condition is: the gap of adjusting colloid mill stator and rotor is 0.5 micron, utilize its shearing force effect to handle, the colloid mill flow is 0.4 ton/hour.
(3) heat up: will transfer to through the corn flour mixed liquor of milling treatment of colloid and heat to 65 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period.
(4) enzymolysis: temperature is raised to 70 ℃, adjusts about ph to 6, adds the middle temperature a-amylase 250g that company is contained in summer has set in, and insulation enzymolysis 80 minutes constantly stirs in the enzymolysis process.
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid.
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, added 15 kilograms of sucrose, add 4 kilograms of stachyoses, 1 kilogram of Arabic gum, 1 kilogram of clouding agent adds industrial water and supplies volume to 1000L.
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous.Adopt particle size after cracking at 0.1~0.5 micron high pressure homogenizer, utilize the effect of power such as its high pressure release force, void effect, shearing, the clear juice of corn is carried out homogeneous handle, adjusting high pressure homogenizer pressure is 60Mpa, and high-pressure homogeneous flow is 0.3 ton/hour.
(8) degassing can.Outgas vacuum filling machine can, capping behind the homogeneous with degasser.
(9) sterilization: adopt high temperature sterilization, 121 ℃ of sterilization temperatures 10 minutes.
(10) test package: after the sterilization cooling, be incubated 7d down at 37 ℃, no aerogenesis, dished cover, suspension, lamination are certified products, clean body, decals, and packing is finished product.
The product functionality test:
It is as follows that this product is taken result of the test through 100 women that astriction arranged: take 100ml everyone every day, took 40 days.Result of the test shows that the corn juice beverage products has good effect to the treatment constipation, and total effective rate reaches 82%, and product of the present invention has excellent function.
Corn juice is taken the experimental result table
Female age distributes | Women's quantity | The basic constipation number of eliminating | Constipation obviously reduces number | No positive effect |
?25-35 | ?35 | ?20 | ?8 | ?7 |
?35-45 | ?50 | ?31 | ?12 | ?7 |
?45-55 | ?15 | ?8 | ?3 | ?4 |
Claims (4)
1, a kind of production method of corn juice beverage products comprises the steps:
(1) takes by weighing the corn quarrel or the corn flour of a weight;
(2) water-soluble homogeneous: the corn quarrel is added in the stainless steel cylinder, add the industrial water of 4-8 part weight, soaked 10 hours, then this corn flour mixed liquor is passed through milling treatment of colloid; Corn flour then directly adds water and mixes;
(3) heat up: will be cut through the corn of milling treatment of colloid or the corn flour mixed liquor is transferred to and heated to 65-98 ℃ in the stainless steel enzymatic vessel, turn on agitator in temperature-rise period;
(4) enzymolysis: after arriving predetermined temperature, adjust ph to about the 5.0-7.0, add the amylase of corn flour (quarrel) gross weight 0.2-0.8%, be incubated enzymolysis 0.5-2 hour;
(5) filter: the corn mash behind the enzymolysis directly adopts centrifuge or other filter plants to collect the clear juice of corn enzymolysis liquid;
(6) allotment: the clear juice of above-mentioned corn is squeezed in the blend tank, add the sweetener of corn flour (quarrel) weight 3-20%, the oligoisomaltose of 1-6% or stachyose, the stabilizing agent of 0.5-2%, the clouding agent of 0.1-1%, add industrial water and supply volume, the interpolation total amount of water is 8-12 part of corn flour (quarrel) weight;
(7) homogeneous: the corn juice after the allotment is squeezed into homogenizer and is carried out homogeneous;
(8) degassing can, capping, sterilization packaging.
2,, it is characterized in that described amylase adopts the Liquozyme amylase of middle temperature AMS, Xiang space board BF-7658 AMS product or the Novozymes Company of Xia Sheng company according to the production method of claim 1 described a kind of corn juice beverage products.
3,, it is characterized in that described sterilization conditions is 121 ℃ of temperature, time 10-15 minute according to the production method of claim 1 described a kind of corn juice beverage products.
4, the corn juice beverage products that obtains according to claim 1 described production method has the purposes of improving constipation.
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CNB2005100932948A CN1303918C (en) | 2005-08-24 | 2005-08-24 | Method for producing corn juice beverage |
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CNB2005100932948A CN1303918C (en) | 2005-08-24 | 2005-08-24 | Method for producing corn juice beverage |
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CN1729873A true CN1729873A (en) | 2006-02-08 |
CN1303918C CN1303918C (en) | 2007-03-14 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102488283A (en) * | 2011-12-15 | 2012-06-13 | 厦门惠尔康食品有限公司 | Fresh and cool enzymolysis grain beverage and preparation method thereof |
CN101455427B (en) * | 2008-11-06 | 2012-08-22 | 邹心东 | Preparation method of corn primary-pulp beverage |
CN104322697A (en) * | 2014-10-12 | 2015-02-04 | 新疆金鼎天消防科技有限公司 | Corn milk and production method thereof |
CN104543736A (en) * | 2014-12-29 | 2015-04-29 | 徐州绿之野生物食品有限公司 | Preparation method and application of concentrated black corn juice and powder |
CN107258915A (en) * | 2017-08-02 | 2017-10-20 | 南阳理工学院 | A kind of Cordyceps militaris corn, peanut composite beverage |
CN110250370A (en) * | 2019-06-12 | 2019-09-20 | 郭学军 | A kind of full nutrient natural type corn juice beverage and preparation method thereof and its process units |
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CN101558902B (en) * | 2009-05-04 | 2012-03-14 | 齐齐哈尔大学 | Corn beverage stabilizing agent and cutin corn beverage prepared from the stabilizing agent |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1117826A (en) * | 1994-08-31 | 1996-03-06 | 刘春阳 | Green-maize drink and its processing method |
CN1170518A (en) * | 1996-07-15 | 1998-01-21 | 张立铎 | Fresh and tender maize drink series |
CN1296778A (en) * | 1999-11-22 | 2001-05-30 | 向文杰 | Se-enriched sweet corn juice beverage |
CN1240320C (en) * | 2002-12-16 | 2006-02-08 | 阜新香香食品有限责任公司 | Corn milk beverage and preparation method thereof |
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2005
- 2005-08-24 CN CNB2005100932948A patent/CN1303918C/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101455427B (en) * | 2008-11-06 | 2012-08-22 | 邹心东 | Preparation method of corn primary-pulp beverage |
CN102488283A (en) * | 2011-12-15 | 2012-06-13 | 厦门惠尔康食品有限公司 | Fresh and cool enzymolysis grain beverage and preparation method thereof |
CN104322697A (en) * | 2014-10-12 | 2015-02-04 | 新疆金鼎天消防科技有限公司 | Corn milk and production method thereof |
CN104543736A (en) * | 2014-12-29 | 2015-04-29 | 徐州绿之野生物食品有限公司 | Preparation method and application of concentrated black corn juice and powder |
CN107258915A (en) * | 2017-08-02 | 2017-10-20 | 南阳理工学院 | A kind of Cordyceps militaris corn, peanut composite beverage |
CN107258915B (en) * | 2017-08-02 | 2021-01-22 | 南阳理工学院 | Cordyceps militaris, corn and peanut compound beverage |
CN110250370A (en) * | 2019-06-12 | 2019-09-20 | 郭学军 | A kind of full nutrient natural type corn juice beverage and preparation method thereof and its process units |
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