A kind of cylindrical die for forming concrete-filling hollow thin-wall component
Technical field
The present invention relates to a kind of cylindrical die for forming concrete-filling hollow thin-wall component.
Background technology
At present, cast-in-situ reinforcing steel bar concrete hollow slab, particularly cast-in-situ reinforcing steel bar concrete hollow slab non-core-drawing pore-creating technology generally adopt light-wall pipe or thin-walled box filled, can satisfy the find time needs of concrete of various different cored slabs.Is that CN1462680A, name are called " tool for shaping hollow tube " like the applicant in the publication number of application on May 29th, 2002; It is characterized in that it comprises two interface limits, open and close type elasticity tube, shape keeping piece, clamp part; The interface limit is fixed on the open and close type elasticity tube wall limit along its length; Shape keeping piece is wrapped in the end of open and close type elasticity tube, and clamp part is locked on the interface limit or holds tightly on open and close type elasticity tube.Like this, tool for shaping hollow tube unclamps clamp part in use; Open and close type elasticity tube trails, the fibrous composite slip that paves above that, and bulkhead is put at two ends; With the open and close type elasticity tube parcel shape keeping piece that trails, buckle clamp part then, maintenance is to the stipulated time; The demoulding gets final product, but hollow pipe intensity height of making like this, good integrity one-shot forming, production efficiency height; Simultaneously, be square, polygon hollow pipe component production for ease of shape of cross section, can on open and close type elasticity tube, be vertically arranged with vertical soft intermediate zone or flexible transition bar or the hinge strap that is easy to amount to.Like this, tool for shaping hollow tube can successfully be amounted to around the corner, and high, flexible good, the long service life of intensity.But this tool for shaping hollow tube mainly is used for producing the circular hollow pipe component at present; And also need to formalize through shape keeping piece, also include the interface limit simultaneously, it produces relatively trouble, and structure is also relatively complicated; Except that having described the production that shape of cross section is square, polygon hollow pipe component, other describes in application documents for peviform or other polygonal member.And for example the applicant on the November 29th, 1999 of SEPARATE APPLICATION simultaneously application number be that 99115665.X, name are called the patent of invention of " fiber reinforcement-type light-wall conduit for reinforcing steel bar concrete filling (box) and manufacturing approach thereof "; Prepared light-wall pipe or thin-walled box can be openings, seal the light-wall pipe that then can make sealing or the thin-walled box of sealing if having; The mould that is adopted in its manufacturing approach has former or formpiston or tube core mould.This tube core mould is whole tube core mould, and in actual use, the demoulding is inconvenient, and therefore light-wall pipe or thin-walled box cracky, develop a kind of novel die in use for molding component of concrete filled double thin wall for being badly in need of.
Summary of the invention
The object of the present invention is to provide a kind of cylindrical die for forming concrete-filling hollow thin-wall component, have be convenient in demoulding, simple in structure, easy to manufacture, characteristics such as intensity is high, cost is low.
Solution of the present invention is on the basis of existing technology, comprises template, rotatable components, clamp part, and template is connected by rotatable components; The template that connects can relatively rotate; After template is closed up, close to fasten by clamp part and constitute cylindrical die, it is characterized in that at least three templates are connected by rotatable components successively side by side; Leave operation gap between the template at the matched moulds position of cylindrical die, the operation gap position is provided with the holder mould.Like this, owing to leave operation gap between the template at the matched moulds position of cylindrical die, the operation gap position is provided with the holder mould, thereby after unclamping clamp part, the demoulding is very convenient; Simultaneously, when producing component in polyhedron, joint close is very convenient on the holder mould at operation gap position, can satisfy the needs that various different component in polyhedron are produced; In addition; Mould also includes interface limit, shape keeping piece unlike the tool for shaping hollow tube that kind; Perhaps also need formalize through shape keeping piece; Thereby mould also has characteristics such as simple in structure, easy to manufacture, that intensity is high, cost is low, thereby reached the object of the invention, is applicable to the various component in polyhedron of making opening or sealing.
Characteristic of the present invention is that also described matched moulds position is arranged on the rotation angle position of cylindrical die.Like this, the matched moulds position is arranged on the rotation angle position of cylindrical die, when the said mould of application is produced, has improved the application operating reliability of mould.
Characteristic of the present invention is that also described matched moulds position is arranged on the same die face of cylindrical die.Like this, when using said die production, make things convenient for production control, improved the precision of mould.
Characteristic of the present invention also is to be fixed with mouthpiece on the described template, and clamp part closes tightly on mouthpiece.Like this, be fixed with mouthpiece on the template, and clamp part is when closing tightly on mouthpiece; Mould engages closely knit, and the slit is little, and overall performance is good; Mould close up and through clamp part close tight after; Be difficult for becoming flexible, and can very easily open mould after removing clamp part, reduced the operation easier in the production application process.
Characteristic of the present invention is that also described mouthpiece is elongated mouthpiece.Like this, elongated mouthpiece has good whole rigidity, can fully satisfy the production needs.
Characteristic of the present invention is that also there is the thick parts of deciding of product interface on the template limit of the template at described matched moulds position.Like this, when the said mould of application is produced, can position the product wall thickness very easily, effectively control wall thickness, make wall thickness even, reduce the waste of material, practice thrift material, reduce cost.
Characteristic of the present invention is that also described holder mould is plate or pier or shaft-like holder mould.Like this, the variation of holder pattern appearance, just design and construction unit selects for use.
Characteristic of the present invention is that also described holder mould is disposable holder mould.Like this, when said holder mould is disposable holder mould, when using above-mentioned mould and producing, can reduce the production difficulty significantly, enhance productivity.
Characteristic of the present invention also is the permanent holder mould of described holder mould for combining with product.Like this, when using above-mentioned mould and producing, can reduce the production difficulty significantly, enhance productivity; Ask mould forever to combine simultaneously, strengthened slip joint close position intensity greatly, make not cracky of component in polyhedron joint close, reduced loss with product.
Characteristic of the present invention is that also described permanent holder mould is ribbed stiffener, bracing boom, reinforcement, flat board or its combination.Like this, forever hold in the palm the variation of pattern appearance, be convenient to design and construction unit and select for use, reduced the cost of mould.
Characteristic of the present invention is that also the die face of described template is provided with at least a in the projection, raised line, groove, recessed.Like this, when using said mould and producing, projection, raised line, groove, recessed component in polyhedron can be correspondingly obtained, the different needs of producing can be fully satisfied.
Characteristic of the present invention is that also described template has through hole or groove.Like this, when the said mould of application is produced, through hole or groove are arranged on the template, made things convenient for the setting of reinforces such as reinforcing bar or steel wire; When boring ratio is big, also can in mould, pour into slurry through the hole, greatly facilitate production application.
Characteristic of the present invention is that also there is at least a in chamfering, arc angle or the step on the template limit of described template.Like this, when using said mould and producing, can correspondingly obtain rotation angle position is the component in polyhedron at chamfering, arc angle, step angle, can fully satisfy the different needs of producing.
Characteristic of the present invention is that also there is at least a in chamfering, arc angle or the step at the rotatable position of described template.Like this, when using said mould and producing, the component in polyhedron at chamfering, arc angle, step angle can be correspondingly obtained, the different needs of producing can be fully satisfied.
Characteristic of the present invention is that also the die face size of described at least one template is telescopic.Like this, the variation according to the die face size of the template of component in polyhedron makes mould realize one module multiple usages, has reduced the fund input of mould.
Characteristic of the present invention is that also the die face size of described at least one template is fan-shaped telescopic.Like this, make mould realize one module multiple usages, reduced the fund input of mould.
Characteristic of the present invention is that also described at least one template is framework and collapsible form or framework and topotype formation.Like this, can reduce the material cost input significantly, when template is topotype simultaneously, make things convenient for the dismounting of mould.
Characteristic of the present invention is that also described rotatable components is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or rotatable jack, rotatable bolt, rotatable latch, the rotatable sliding sleeve.Like this, when the rotatable components on the said mould is hinge, rotate between the template flexibly, the joint close gap is little simultaneously, has improved the joint close precision; When it is hinge or latch hinge, but be fixedly connected with hinge or latch hinge again after the mould split processing; When it is film, then realized seamless being rotatably connected between the adjacent forms; When adopting rotatable tenon or rotatable slot to connect, mould can be extracted split out, greatly facilitates the fractionation and the assembling of mould; When adopting jack, bolt, latch or sliding sleeve to connect, but quick-assembling and dismounting mould have made things convenient for production application; In addition, the diversity of rotatable components greatly reduces the cost of manufacture of mould, can rationally select above-mentioned rotatable components for use according to different situation.
Characteristic of the present invention is that also described clamp part is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.Like this, the diversity of clamp part greatly reduces the cost of manufacture of mould, simultaneously, can rationally select above-mentioned clamp part for use according to different situation.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1, is illustrated as the state that closes up of mould.
Fig. 2 is the structural representation of the embodiment of the invention 2, is illustrated as the state that closes up of mould.
Fig. 3 is the structural representation of the embodiment of the invention 3, is illustrated as the state that closes up of mould.
Fig. 4 is the structural representation of the embodiment of the invention 4, is illustrated as the state that closes up of mould.
Fig. 5 is the structural representation of the embodiment of the invention 5, is illustrated as the state that closes up of mould.
Fig. 6 is the structural representation of the embodiment of the invention 6, is illustrated as the state that closes up of mould.
Fig. 7 is the structural representation of the embodiment of the invention 7, is illustrated as the state that closes up of mould.
Fig. 8 is the structural representation of the embodiment of the invention 8, is illustrated as the state that closes up of mould.
Fig. 9 is the structural representation of the embodiment of the invention 9, is illustrated as the state that closes up of mould.
Figure 10 is the structural representation of the embodiment of the invention 10, is illustrated as the state that closes up of mould.
Figure 11 is the structural representation of the embodiment of the invention 11, is illustrated as the state that closes up of mould.
Figure 12 is the structural representation of the embodiment of the invention 12, is illustrated as the state that closes up of mould.
Figure 13 is the structural representation of the embodiment of the invention 13, is illustrated as the state that closes up of mould.
Figure 14 is the structural representation of the embodiment of the invention 14, is illustrated as the state that closes up of mould.
Figure 15 is the structural representation of the embodiment of the invention 15, is illustrated as the state that closes up of mould.
Figure 16 is the structural representation of the embodiment of the invention 10, is illustrated as the state that closes up of mould.
Figure 17 is the structural representation of the embodiment of the invention 17, is illustrated as the state that closes up of mould.
Figure 18 is the structural representation of the embodiment of the invention 18, is illustrated as the state that closes up of mould.
Figure 19 is the structural representation of the embodiment of the invention 19, is illustrated as the state that closes up of mould.
Figure 20 is the structural representation of the embodiment of the invention 20, is illustrated as the moulds open state.
Figure 21 is a sketch map of on mould shown in Figure 20, laying the slip idiosome.
Figure 22 is after Figure 20 lays the slip idiosome, the sketch map of mould part amalgamation.
Figure 23 is a mould molding shown in Figure 20 when producing hollow thin-wall component, the stereogram of the hollow thin-wall component product of last moulding.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
The present invention comprises template 1, rotatable components 2, clamp part 3 shown in accompanying drawing, template 1 is connected by rotatable components 2; The template 1 that connects can relatively rotate; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, it is characterized in that at least three templates 1 are connected by rotatable components 2 successively side by side; Leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die, operation gap 5 positions are provided with holder mould 6.In each accompanying drawing, 1 is template, and 2 is rotatable components, and 3 is clamp part, and 4 is the matched moulds position, and 5 is operation gap, and 6 are the holder mould, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1; Polylith template 1 is connected by rotatable components 2 successively side by side, after template 1 is closed up, is closed to fasten by clamp part 3 and constitutes cylindrical die; Leave operation gap 5 between the template 1 at the matched moulds position 4 of its described cylindrical die, operation gap 5 positions are provided with holder mould 6.
Characteristic of the present invention is that also described matched moulds position 4 is arranged on the rotation angle position of cylindrical die.As shown in Figure 2; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described matched moulds position 4 is arranged on the rotation angle position of cylindrical die.
Characteristic of the present invention is that also described matched moulds position 4 is arranged on the same die face of cylindrical die.As shown in Figure 3; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described matched moulds position 4 is arranged on the same die face of cylindrical die.
Characteristic of the present invention also is to be fixed with mouthpiece 7 on the described template 1, and clamp part 3 closes tightly on mouthpiece 7.As shown in Figure 4, polylith template 1 is connected by rotatable components 2 successively side by side, after template 1 is closed up; Close to fasten by clamp part 3 and constitute cylindrical die; Leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die, operation gap 5 positions are provided with holder mould 6, are fixed with mouthpiece 7 on its described template 1; Clamp part 3 closes tightly on mouthpiece 7, and diagram mouthpiece 7 is the upward folded of template 1.
Characteristic of the present invention is that also described mouthpiece 7 is elongated mouthpiece.As shown in Figure 5; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described mouthpiece 7 is elongated mouthpiece.
What characteristic of the present invention was also that there is a product interface on the template limit of the template 1 at described matched moulds position 4 decides thick parts 8.As shown in Figure 6; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and what there was a product interface on the template limit of the template 1 at its described matched moulds position 4 decides thick parts 8.
Characteristic of the present invention is that also described holder mould 6 is plate or pier or shaft-like holder mould.As shown in Figure 7; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described holder mould 6 is tabular holder mould.
Characteristic of the present invention is that also described holder mould 6 is disposable holder mould.As shown in Figure 8; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described holder mould 6 is disposable holder mould.
Characteristic of the present invention also is the permanent holder mould of described holder mould 6 for combining with product.As shown in Figure 8; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described holder mould 6 is the permanent holder mould that combines with product.
Characteristic of the present invention is that also described permanent holder mould 6 is ribbed stiffener, bracing boom, reinforcement, flat board or its combination.As shown in Figure 8; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described permanent holder mould 6 is a reinforcement.
Characteristic of the present invention is that also the die face of described template 1 is provided with at least a in the projection 9, raised line 10, groove 11, recessed 12.As shown in Figure 9; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face of its described template 1 is provided with projection 9.Shown in figure 10; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face of its described template 1 is provided with recessed 12.Figure 11 is the structural representation of the embodiment of the invention 11; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face of its described template 1 is provided with raised line 10 and groove 11.
Characteristic of the present invention is that also described template 1 has through hole 13 or groove 14.Shown in figure 12; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face of its described template 1 is provided with through hole 13 and groove 14.
Characteristic of the present invention is that also there is at least a in chamfering 15, arc angle 16 or the step 17 on the template limit of described template 1.Shown in figure 13; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face limit of its described template 1 is provided with chamfering 15.Shown in figure 14; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face limit of its described template 1 is provided with step 17.
Characteristic of the present invention is that also there is at least a in chamfering 15, arc angle 16 or the step 17 at the rotatable position of described template 1.Shown in figure 15; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the rotatable position of its described template 1 is provided with arc angle 16.
Characteristic of the present invention is that also the die face size of described at least one template 1 is telescopic.Shown in figure 16; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face size of its described two relative templates 1 is telescopic.
Characteristic of the present invention is that also the die face size of described at least one template 1 is fan-shaped telescopic.Shown in figure 17; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and the die face size of its described two relative templates 1 is fan-shaped telescopic.
Characteristic of the present invention is that also described at least one template 1 constitutes with topotype 20 for framework 18 and collapsible form 19 or framework 18.Shown in figure 18; Polylith template 1 is connected by rotatable components 2 successively side by side, after template 1 is closed up, is closed to fasten by clamp part 3 and constitutes cylindrical die; Leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described wherein template 1 is made up of framework 18 and collapsible form 19, also is provided with the angle steel stiffener on the template 1.Shown in figure 19; Polylith template 1 is connected by rotatable components 2 successively side by side, after template 1 is closed up, is closed to fasten by clamp part 3 and constitutes cylindrical die; Leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described wherein template 1 is made up of framework 18 and topotype 20, also is provided with the angle steel stiffener on the template 1.
Characteristic of the present invention also is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or rotatable jack, rotatable bolt, rotatable latch, the rotatable sliding sleeve of described rotatable components 2.Shown in figure 19; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described rotatable components 2 is a hinge.
Characteristic of the present invention is that also described clamp part 3 is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.Shown in figure 19; Polylith template 1 is connected by rotatable components 2 successively side by side; After template 1 is closed up, close to fasten by clamp part 3 and constitute cylindrical die, leave operation gap 5 between the template 1 at the matched moulds position 4 of cylindrical die; Operation gap 5 positions are provided with holder mould 6, and its described clamp part 3 is a draw-in groove.
Figure 20 is the structural representation of the embodiment of the invention 20, is illustrated as the moulds open state.
Figure 21 is a sketch map of on mould shown in Figure 20, laying the slip idiosome; 22 is the slip idiosome; 23 is stiffener; Diagram stiffener 23 is a fibrous mesh cloth, and stiffener 23 also can be reinforcing bar, steel wire, bar-mat reinforcement, steel wire, metal foil band, organic thin band, fleece, fabric strip, filament, fleece or short fiber etc.
Figure 22 is after Figure 20 lays the slip idiosome, the sketch map of mould part amalgamation.
Figure 23 is a mould molding shown in Figure 20 when producing hollow thin-wall component, the stereogram of the hollow thin-wall component product of last moulding.
When the present invention implements; Can adopt sheet metal or sheet materials such as iron sheet or galvanized iron sheet or engineering plastics; According to model, the specification blanking of component in polyhedron, make the template 1 that connects side by side successively by rotatable components 2, after template 1 is closed up; Close by clamp part 3 and to fasten, get final product described cylindrical die.