A kind of die in use for molding component of concrete filled double thin wall
The application is that application number is 2004101551845, and the applying date is on July 29th, 2004, and name is called dividing an application of " a kind of die in use for molding component of concrete filled double thin wall " patent application.
(1) technical field
The present invention relates to a kind of die in use for molding component of concrete filled double thin wall.
(2) background technology
At present, cast-in-situ reinforcing steel bar concrete hollow slab, particularly cast-in-situ reinforcing steel bar concrete hollow slab non-core-drawing pore-creating technology generally adopt light-wall pipe or thin-walled box filled, can satisfy the find time needs of concrete of various different cored slabs.Is that CN1462680A, name are called " tool for shaping hollow tube " as the applicant in the publication number of application on May 29th, 2002, it is characterized in that it comprises two interface limits, open and close type elasticity tube, shape keeping piece, clamp part, the interface limit is fixed on the open and close type elasticity tube wall limit along its length, shape keeping piece is wrapped in the end of open and close type elasticity tube, and clamp part is locked on the interface limit or holds tightly on open and close type elasticity tube.Like this, tool for shaping hollow tube in use, unclamp clamp part, open and close type elasticity tube trails, and fibrous composite slip thereon paves, bulkhead is put at two ends, with the open and close type elasticity tube parcel shape keeping piece that trails, buckle clamp part then, maintenance is to the stipulated time, the demoulding gets final product, but hollow pipe intensity height, good integrity one-shot forming, the production efficiency height made like this; Simultaneously, be square, polygon hollow pipe component production for ease of shape of cross section, can on open and close type elasticity tube, be vertically arranged with vertical soft intermediate zone or flexible transition bar or the hinge strap that is easy to amount to.Like this, tool for shaping hollow tube can successfully be amounted to around the corner, and intensity height, flexible good, long service life.But this tool for shaping hollow tube is mainly used to produce the circular hollow pipe component at present; And also need to formalize by shape keeping piece, also include the interface limit simultaneously, it produces relatively trouble, and structure is also relatively complicated; Except that having described the production that shape of cross section is square, polygon hollow pipe component, other describes in application documents for peviform or other polygonal member.And for example the applicant on the November 29th, 1999 of SEPARATE APPLICATION simultaneously application number be that 99115665.X, name are called the patent of invention of " fiber reinforcement-type light-wall conduit for reinforcing steel bar concrete filling (box) and manufacture method thereof ", and application number is 99115666.8, name is called the patent of invention of " fiber-reinforced thin-wall box for filling cast-in-place reinforced concrete and manufacture method thereof ", prepared light-wall pipe or thin-walled box can be openings, seal the light-wall pipe that then can make sealing or the thin-walled box of sealing if having; The mould that is adopted in its manufacture method has former or formpiston.As former, from they accompanying drawing as can be seen, it comprises side form face and bed die face, side form face and bed die face surround former, and this former is the former of integral mold plate, in actual use, demoulding inconvenience, therefore the light-wall pipe of opening or thin-walled box cracky, develop a kind of novel die in use for molding component of concrete filled double thin wall for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of die in use for molding component of concrete filled double thin wall, have be convenient in demoulding, simple in structure, easy to manufacture, characteristics such as intensity is high, cost is low.
Solution of the present invention is on the basis of existing technology, comprise template, rotatable components, clamp part, template is connected by rotatable components, and can relatively rotate, template is closed up the back and is closed tightly by clamp part, it is characterized in that forming after described template is closed up basin-shaped molds by the template amalgamation, template is a tabular component, the die face of the same one side of the basin-shaped molds of amalgamation is made of at least one template, the die face of the same one side of the basin-shaped molds of amalgamation is made of single form, and the mould of peviform is put together by the rotatable components connection by at least five templates.Like this, because template is closed up the basin-shaped molds of back formation by the template amalgamation, template is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of at least one template, thereby after unclamping clamp part, the demoulding is very convenient; In addition, mould also includes interface limit, shape keeping piece unlike tool for shaping hollow tube, perhaps also need to formalize by shape keeping piece, thereby mould also has characteristics such as simple in structure, easy to manufacture, that intensity is high, cost is low, thereby reached purpose of the present invention, be applicable to the various component in polyhedron of making opening or sealing.
Feature of the present invention is that also the mould of described peviform is put together by the rotatable components connection by at least five templates.Like this, when this mould of application is produced, can make things convenient for the laying of slip and reinforce greatly, can increase substantially production efficiency, reduce cost of manufacture.
Feature of the present invention is that also described template leaves operation gap at site closure.Like this, when site closure leaves operation gap, in the polyhedron as when other member, accessory such as stiffener need be set, can be positioned in the component in polyhedron by operation gap very easily, simultaneously, joint close is very simple and convenient between the slip, greatly facilitates production operation.
Feature of the present invention is that also described operation gap position is provided with fixed or movable holder mould.Like this, be provided with fixed or movable holder mould in the operation gap after, made things convenient for the sealing of operation gap, simultaneously, also can be very easily in operation gap, place various stiffeners joint close strengthened.
Feature of the present invention is that also described holder mould is disposable holder mould.Like this, when described holder mould is disposable holder mould, when using above-mentioned mould and producing, reduce the production difficulty significantly, improved production efficiency.
Feature of the present invention also is the permanent holder mould of described disposable holder mould for combining with product.Like this, when using above-mentioned mould and producing, reduce the production difficulty significantly, improved production efficiency; Hold in the palm simultaneously that mould and product are permanent to be combined, strengthened slip joint close position intensity greatly, make not cracky of component in polyhedron joint close, reduced loss.
Feature of the present invention is that also described permanent holder mould is ribbed stiffener, bracing boom, reinforcement, flat board or its combination.Like this, adopt ribbed stiffener, bracing boom, reinforcement, flat board or its combination as permanent holder mould, made full use of the effect that mould slip idiosome is held in conduct in manufacturing process of above-mentioned primary structure member, after making finishes, no longer need to remove the slip supporting parts, reduce manufacturing process steps, simplified production.
Feature of the present invention is that also the die face of described template is provided with at least a in projection, raised line, groove, recessed or the partiting template.Like this, when using described mould and producing, can correspondingly obtain the component in polyhedron of recessed, groove, raised line, projection or hole, fully satisfy the different needs of producing.
Feature of the present invention is that also described template is provided with through hole or groove.Like this, after through hole or groove were set on the template, when the described mould of application was produced, other primary structure member of component in polyhedron inside can be arranged in it by through hole or groove very easily, greatly reduce it and manufacture difficulty, make the making of member more simple.
Feature of the present invention is that also the template limit of described template is provided with at least a in chamfering, arc angle or the step.Like this, when using described mould and producing, the component in polyhedron at chamfering, arc angle, step angle can be correspondingly obtained, the different needs of producing can be fully satisfied.
Feature of the present invention is that also the position, rotatable components place of described template is provided with at least a in chamfering, arc angle or the step.Like this, can fully satisfy the different needs of producing.
Feature of the present invention is that also the die face size of described at least one template is telescopic.Like this, can make mould realize one module multiple usages, reduce the fund input of mould.
Feature of the present invention is that also the die face size of described at least one template is fan-shaped telescopic.Like this, when mould is provided with telescopic fan-shaped template, can uses mould and produce special-shaped component in polyhedron.
Feature of the present invention is that also described at least one template is framework and collapsible form or framework and topotype formation.Like this, can reduce the material cost input significantly, when template is topotype simultaneously, make things convenient for the dismounting of mould.
Feature of the present invention is that also described peviform mould also is provided with mouthpiece, and mouthpiece is fixed on the template limit of template of site closure.Like this, when using described mould and producing, be fixed on because of mouthpiece on the template limit of template of site closure, the mould amalgamation is easy for installation.
Feature of the present invention is that also described rotatable components is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or jack, bolt, latch, the sliding sleeve.Like this, when the rotatable components on the described mould is hinge, rotate between the template flexibly, the joint close gap is little simultaneously, has improved the joint close precision; When it is hinge or latch hinge, but fixedly connected with hinge or latch hinge again after the mould split processing; When it is film, then realized seamless being rotatably connected between the adjacent forms; When adopting rotatable tenon or rotatable slot to connect, mould can be extracted split out, greatly facilitates the fractionation and the assembling of mould; When adopting jack, bolt, latch or sliding sleeve to connect, but quick-assembling and dismounting mould have made things convenient for production application; In addition, the diversity of rotatable components greatly reduces the cost of manufacture of mould, can rationally select above-mentioned rotatable components for use according to different actual conditions.
Feature of the present invention is that also described clamp part is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.Like this, the diversity of clamp part can reduce the cost of manufacture of mould greatly, simultaneously, can rationally select above-mentioned clamp part for use according to different actual conditions.
Feature of the present invention is that also described template is provided with reinforcement.Reinforcement is at least a in angle steel, band steel, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats.Like this, strengthen the strength and stiffness of template greatly, made it not yielding or damage in application process, in the service life of having improved mould, reduced the cost of mould indirectly; Simultaneously, reinforcement is wide in variety, conveniently selects for use, greatly reduces the cost of mould.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1, and the diagram mould is an open mode.
Fig. 2 is the structural representation of the embodiment of the invention 2, and the diagram mould is a part amalgamation state.
Fig. 3 is the structural representation of the embodiment of the invention 3, and the diagram mould is a part amalgamation state.
Fig. 4 is the structural representation of the embodiment of the invention 4, and the diagram mould is a part amalgamation state.
Fig. 5 is the structural representation of the embodiment of the invention 5, and the diagram mould is a part amalgamation state.
Fig. 6 is the structural representation of the embodiment of the invention 6, and the diagram mould is an open mode.
Fig. 7 is the structural representation of the embodiment of the invention 7, and the diagram mould is an open mode.
Fig. 8 is the structural representation of the embodiment of the invention 8, and the diagram mould is an open mode.
Fig. 9 is the structural representation of the embodiment of the invention 9, and the diagram mould is an open mode.
Figure 10 is the structural representation of the embodiment of the invention 10, and the diagram mould is an open mode.
Figure 11 is the structural representation of the embodiment of the invention 11, and the diagram mould is an open mode.
Figure 12 is the structural representation of the embodiment of the invention 12, and the diagram mould is an open mode.
Figure 13 is the structural representation of the embodiment of the invention 13, and the diagram mould is an open mode.
Figure 14 is the structural representation of the embodiment of the invention 14, and the diagram mould is an open mode.
Figure 15 is the structural representation of the embodiment of the invention 15, and the diagram mould is an open mode.
Figure 16 is the structural representation of the embodiment of the invention 16, and the diagram mould is a part amalgamation state.
Figure 17 is the structural representation of the embodiment of the invention 17, and the diagram mould is an open mode.
Figure 18 is the structural representation of the embodiment of the invention 18, and the diagram mould is an open mode.
Figure 19 is the structural representation of the embodiment of the invention 19, and the diagram mould is a part amalgamation state.
Figure 20 is the structural representation of the embodiment of the invention 20, and the diagram mould is a part amalgamation state.
Figure 21 is the structural representation of the embodiment of the invention 21, and the diagram mould is a part amalgamation state.
Figure 22 is the structural representation of the embodiment of the invention 22, and the diagram mould is a part amalgamation state.
Figure 23 is the structural representation of the embodiment of the invention 23, is illustrated as the mould open mode.
Figure 24 is a schematic diagram of laying the slip idiosome on mould shown in Figure 23.
Figure 25 is after Figure 23 lays the slip idiosome, the schematic diagram of mould part amalgamation.
Figure 26 is a mould molding shown in Figure 23 when producing hollow thin-wall component, the stereogram of the hollow thin-wall component product of last moulding.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise template 1, rotatable components 2, clamp part 3, template 1 is connected by rotatable components 2, and can relatively rotate, template 1 is closed up the back and is closed tightly by clamp part 3, it is characterized in that forming after described template 1 is closed up basin-shaped molds by template 1 amalgamation, template 1 is a tabular component, the die face of the same one side of the basin-shaped molds of amalgamation is made of at least one template 1, the die face of the same one side of the basin-shaped molds of amalgamation is made of single form, and the mould of peviform is put together by the rotatable components connection by at least five templates.In each accompanying drawing, 1 is template, and 2 is rotatable components, and 3 is clamp part, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and its described template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, as Figure 19, shown in Figure 21, the same vertical die face in the relative front and back of basin-shaped molds is made of two templates 1.
Feature of the present invention is that also the mould of described peviform is put together by rotatable components 2 connections by at least five templates 1.As shown in Figure 2, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the mould of its described peviform is put together by rotatable components 2 connections by five templates 1.
Feature of the present invention is that also described template 1 leaves operation gap 5 at site closure 4.As shown in Figure 3, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and its described template 1 leaves operation gap 5 at site closure 4.
Feature of the present invention is that also described operation gap 5 positions are provided with fixed or movable holder mould 6.As shown in Figure 4, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, template 1 leaves operation gap 5 at site closure 4, and its described operation gap 5 positions are provided with movable holder mould 6.
Feature of the present invention is that also described holder mould 6 is disposable holder mould.As shown in Figure 5, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, template 1 is a tabular component, the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, template 1 leaves operation gap 5 at site closure 4, operation gap 5 positions are provided with movable holder mould 6, and its described holder mould 6 is disposable holder mould.
Feature of the present invention also is the permanent holder mould of described disposable holder mould 6 for combining with product.As shown in Figure 5, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, template 1 is a tabular component, the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, template 1 leaves operation gap 5 at site closure 4, operation gap 5 positions are provided with movable holder mould 6, and its described holder mould 6 is the permanent holder mould that combines with product.
Feature of the present invention is that also described permanent holder mould 6 is ribbed stiffener, bracing boom, reinforcement, flat board or its combination.As shown in Figure 5, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, template 1 is a tabular component, the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, template 1 leaves operation gap 5 at site closure 4, operation gap 5 positions are provided with movable holder mould 6, and its described permanent holder mould 6 is a reinforcement.
Feature of the present invention is that also the die face of described template 1 is provided with at least a in projection 7, raised line 8, groove 9, recessed 10 or the partiting template 11.As shown in Figure 6, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with projection 7.As shown in Figure 7, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with raised line 8.As shown in Figure 8, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with groove 9.As shown in Figure 9, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with recessed 10.
Feature of the present invention is that also described template 1 is provided with through hole 12 or groove 13.As shown in figure 10, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with through hole 12.As shown in figure 11, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the die face of its described template 1 is provided with partiting template 11 and groove 13.
Feature of the present invention is that also the template limit of described template 1 is provided with at least a in chamfering 14, arc angle 15 or the step 16.As shown in figure 12, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the template limit of its described template 1 is provided with arc angle 15.
Feature of the present invention is that also the position, rotatable components 2 place of described template 1 is provided with at least a in chamfering 14, arc angle 15 or the step 16.As shown in figure 13, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the position, rotatable components 2 place of its described template 1 is provided with step 16.As shown in figure 14, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and the position, rotatable components 2 place of its described template 1 is provided with chamfering 14.
Feature of the present invention is that also the die face size of described at least one template 1 is telescopic.As shown in figure 15, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face size of its described three templates 1 on same straight line is telescopic.
Feature of the present invention is that also the die face size of described at least one template 1 is fan-shaped telescopic.As shown in figure 16, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face size of two templates 1 that its described front and back are relative is fan-shaped telescopic.
Feature of the present invention is that also described at least one template 1 is framework 17 and collapsible form 18 or framework 17 and topotype 19 formations.As shown in figure 17, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and its described wherein template 1 is framework 17 and constitutes with the permanent collapsible form that combines 18 of product.As shown in figure 18, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and its described wherein template 1 is that framework 17 and topotype 19 constitute.
Feature of the present invention is that also described peviform mould also is provided with mouthpiece 20, and mouthpiece 20 is fixed on the template limit of template 1 of site closure 4.As shown in figure 19, template 1 is closed up the back and is formed basin-shaped molds by the template amalgamation, and template 1 is a tabular component, and its described peviform mould also is provided with mouthpiece 20, and mouthpiece 20 is fixed on the template limit of template 1 of site closure 4.
Feature of the present invention also is at least a in hinge, hinge, latch hinge, film, rotatable tenon, rotatable slot or jack, bolt, latch, the sliding sleeve of described rotatable components 2.As shown in figure 20, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, and its described rotatable parts 2 are hinge.
Feature of the present invention is that also described clamp part 3 is at least a or its combination in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.As shown in figure 21, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and its described clamp part 3 is an iron wire.
Feature of the present invention is that also described template 1 is provided with reinforcement 21.Reinforcement 21 is at least a in angle steel, band steel, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats etc.Figure 22 is the structural representation of the embodiment of the invention 22, template 1 is closed up the basin-shaped molds of back formation by the template amalgamation, and template 1 is a tabular component, and the die face of the same one side of the basin-shaped molds of amalgamation is made of single form 1, its described template 1 is provided with reinforcement 21, and diagram reinforcement 21 is a band steel.
Figure 23 is the structural representation of the embodiment of the invention 23, is illustrated as the mould open mode.
Figure 24 is a schematic diagram of laying the slip idiosome on mould shown in Figure 23,22 is the slip idiosome, 23 is stiffener, diagram stiffener 23 is a fibrous mesh cloth, and stiffener 23 also can be reinforcing bar, steel wire, bar-mat reinforcement, steel wire, metal foil band, organic thin band, fleece, fabric strip, filament, fleece or short fiber etc.
Figure 25 is after Figure 23 lays the slip idiosome, the schematic diagram of mould part amalgamation.
Figure 26 is a mould molding shown in Figure 23 when producing hollow thin-wall component, the stereogram of the hollow thin-wall component product of last moulding.
During the invention process, can adopt sheet metal or sheet materials such as iron sheet or galvanized iron sheet or engineering plastics, model, specification blanking according to component in polyhedron, make the template 1 that connects by rotatable parts 2, it is fixing with clamp part 3 that template 1 is closed up the back, reinforcement materials such as also available then angle steel, band steel are strengthened each template 1, get final product described die in use for molding component of concrete filled double thin wall.