CN1725559A - Connection structure between dissimilar wire - Google Patents

Connection structure between dissimilar wire Download PDF

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Publication number
CN1725559A
CN1725559A CN 200510084952 CN200510084952A CN1725559A CN 1725559 A CN1725559 A CN 1725559A CN 200510084952 CN200510084952 CN 200510084952 CN 200510084952 A CN200510084952 A CN 200510084952A CN 1725559 A CN1725559 A CN 1725559A
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China
Prior art keywords
coaxial cable
common wiring
mentioned
crimping
wire
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Granted
Application number
CN 200510084952
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Chinese (zh)
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CN100386919C (en
Inventor
渡濑晴夫
泷本义一
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Publication of CN1725559A publication Critical patent/CN1725559A/en
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Publication of CN100386919C publication Critical patent/CN100386919C/en
Expired - Fee Related legal-status Critical Current
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Abstract

The present invention provides a simple connection structure between different electric cables, in this case that they are a general electric cable and a coaxial cable, which realizes higher connection strength. While an internal conductor 11a of the coaxial cable 11 and a core wire 12a of the general electric cable 12 are contacted closely with a first barrel portion 13a of a joint terminal 13 by pressing, an insulating layer 11b of the coaxial cable 11 is contacted closely with a second barrel portion 13b by pressing. Then, a connection region including a sheath 11d of the coaxial cable 11, the joint terminal 13 and an outer insulating cover 12b of the general electric cable 12 is covered with a heat-shrinkable tube 15, and a heat treatment of the heat-shrinkable tube 15 is carried out in order to make the heat-shrinkable tube 15 adhere to the connection region tightly.

Description

Joint construction between dissimilar wire
Technical field
The present invention relates to the joint construction between dissimilar wire, specifically, be a kind of with coaxial cable inner wire and the heart yearn of common wiring is simple and easy by splicing ear and the device that couples together securely.
Background technology
Generally speaking, the broadcast receiver of installing on the automobile is connected with the coaxial cable that is connected broadcast receiver one side by common wirings such as the AV line that is connected antenna one side, AVSS lines with in-vehicle antenna apparatus and constitutes.As everyone knows, the joint construction shown in Fig. 6 (A) is the joint construction that connected the such dissimilar wire of coaxial cable and common wiring in the past.
What this joint construction had the end that is used to connect coaxial cable 1 and common wiring 2 constitutes, is with the link box 3 of the cap 3a that can open and close by resin.For coaxial cable 1, peel off the electric wire skin 1a of end, and, peel off insulating barrier 1c again the classification track 1b strip off that exposes, stubborn lumping together, inner wire 1d is exposed.On the other hand,, peel off the insulation sheath 2a of end, expose heart yearn 2b for common wiring 2.Then, the end of the end of coaxial cable 1 and common wiring is imported inside respectively from the opposing end faces of link box 3, it is remained on the slit plate 3b, inner wire 1d with common wiring 2b is overlapping puts together, couple together with slicken solder.In addition, classification track 1b is welded on the bottom of link box 3, thereby is connected with the ground plate 3c that is used for installing link box 3.So after the assembling, cover the cap 3a of link box 3, just constituted the structure that covers the coupling part.
Connecting in the structure of coaxial cable 1 and common wiring 2 with link box 3 like this, the coupling part is connected case 3 and covers, and coaxial cable 1 and common wiring 2 kept by slit plate 3b, so can fully guarantee the intensity of fastening force etc.But because of using link box 3, the coupling part is excessive, and the installation site is restricted, and needs complicated connection operation, thereby has problems such as the assembling number is many, cost height.
Therefore, for carrying out the connection between this dissimilar wire, also can consider to have adopted the use described in the patent document 1 between electric wire and connect the easy structure of the crimp type terminal of usefulness.In this structure, used crimp type terminal 6, crimp type terminal 6 has the 1st pressure contact portion 6a of the heart yearn 4a that connects side's electric wire 4 and the 2nd pressure contact portion 6b of the heart yearn 5a that is connected the opposing party's electric wire 5 at two ends.And, with crimp type terminal 6 each heart yearn 4a, after the 5a crimping finishes, the coupling part is covered with heat-shrink tube 7.
Patent documentation 1: the spy opens the 2001-357903 communique
Summary of the invention
But, state in the use in the joint construction of crimp type terminal 6, owing to only be the heart yearn 4a that relies on indivedual crimping, the crimping confining force of 5a makes two electric wires 4 with the convergent force that is coated on the heat-shrink tube 7 on the coupling part, 5 maintenances connect, so have the tensile strength deficiency of coupling part, the problem that comes off easily.
The present invention is in view of the above problems and constitutes, and it is a kind of when carrying out being connected of the such dissimilar wire of common wiring and coaxial cable that its problem is to provide, employing simple construction and can improve the joint construction of coupling part intensity.
For solving above-mentioned problem, the invention provides the joint construction between a kind of dissimilar wire, it is characterized in that,
By constituting: peel off electric wire skin and outer conductor and exposed inner wire and be loaded on the terminal part of the coaxial cable of the insulating barrier on this inner wire outward with the lower part; Peel off insulation sheath and exposed the terminal part of the common wiring of heart yearn; Have and be used for the 1st portion of the overlapping crimping of heart yearn of the inner wire of above-mentioned coaxial cable and common wiring and be used for the splicing ear of the 2nd portion of the insulating barrier of the above-mentioned coaxial cable of crimping; And the heat-shrink tube that coats the join domain of above-mentioned coaxial cable and common wiring,
With the inner wire of the 1st above-mentioned coaxial cable of portion's crimping of above-mentioned splicing ear and the heart yearn of common wiring, and behind the insulating barrier with the 2nd above-mentioned coaxial cable of portion's crimping, insulation sheath at the electric wire skin, splicing ear and the common wiring that comprise above-mentioned coaxial cable coats above-mentioned heat-shrink tube on interior join domain, its heating is adjacent to.
Rely on above-mentioned formation,, be crimped simultaneously because the inner wire of the heart yearn of common wiring and coaxial cable is overlapping by the 1st portion of splicing ear, therefore, the raising of the connection reliability of pressure contact portion, and the crimping number also once gets final product, and can reduce work procedures.And the insulating barrier of coaxial cable is by the 2nd portion's crimping, thereby can improve tensile strength.In addition, the crust from the insulation sheath of common wiring to coaxial cable, whole join domain is all being coated by heat-shrink tube, therefore, both can protect pressure contact portion conscientiously, can prevent that again sealing enters pressure contact portion simultaneously.
And, the 1st portion of above-mentioned splicing ear, also can be had slicken solder by the heart yearn of the inner conductor of the 1st portion's crimping and common wiring.
So, just can further improve the connection reliability and the tensile strength of the heart yearn and the inner wire at pressure contact portion place.
In addition, also can at the insulation sheath of the electric wire skin, splicing ear and the common wiring that comprise above-mentioned coaxial cable on interior join domain, stirrup be installed along axis direction.
Rely on this kind formation, even the crimping position is applied the external force of bending direction, because stirrup can be resisted this external force, so also can prevent problem such as crimping position distortion.
The effect of invention
As described above clear and definite, rely on the joint construction between dissimilar wire of the present invention, can improve the heart yearn of common wiring and the connection reliability and the tensile strength of inner conductor, simultaneously, because simple structure can reduce the assembling number, and join domain is coated by heat-shrink tube, thereby guaranteed water proofing property, and the coupling part is little, so also can be corresponding like a cork in narrow installing space.
Description of drawings
Fig. 1 is the front view of the 1st execution mode of the joint construction between expression dissimilar wire of the present invention;
Fig. 2 is the decomposition diagram of each component parts;
Fig. 3 represents the operation that is connected of coaxial cable and common wiring, (A) be heart yearn and inner wire and insulating barrier with the front view of the state of splicing ear crimping, (B) be the cutaway view of the 1st portion after the crimping, (C) be the cutaway view of the 2nd portion after the crimping; (D) be the cutaway view of the 1st portion having been implemented the state of last slicken solder;
Fig. 4 (A) is the front view at the state that covers heat-shrink tube on the connecting portion, (B) is the front view that heat-shrink tube is carried out the state of heat treated;
Fig. 5 is the front view of the 2nd execution mode of the joint construction between expression dissimilar wire of the present invention;
Fig. 6 (A), (B) are the figure of expression conventional example.
Embodiment
Below, with reference to accompanying drawing embodiments of the present invention are described.
Fig. 1~Fig. 4 represents the 1st execution mode of the joint construction between dissimilar wire of the present invention, by constituting with the lower part: the coaxial cable 11 that is connected in the vehicle-mounted radio side; Be connected in the common wiring 12 of vehicle with antenna side; The splicing ear 13 that 12 energisings of these coaxial cables 11 and common wiring are coupled together; Coating contains the heat-shrink tube 15 of coupling part 14 in interior zone.
Coaxial cable 11 is, as shown in Figure 2, the outside of the inner wire 11a that constitutes at electric conducting material is provided with the insulating barrier 11b of hard, simultaneously, periphery at this insulating barrier 11b is provided with by enrolling the screen 11c that the conductive metal silk forms, the structure that the electric wire skin 11d that uses the insulating material by softness to constitute again coats the periphery of this screen 11c.And the terminal part of this coaxial cable 11 is treated to following state: the insulating barrier 11b of Len req is stripped from, is exposed to electric wire skin 11d and screen 11c, and then the leading section of insulating barrier 11b is stripped from, and inner wire 11a exposes.
On the other hand, common wiring 12 is made of with low tension wire automobiles such as AV line, AVSS lines, and it is a kind of structure that the periphery of a plurality of heart yearn 12a of electric conducting material formation is coated with insulation sheath 12b, and whole outside dimension is littler than the footpath of coaxial cable 11.
In addition, splicing ear 13 is die-cut metallic plate, bending machining becomes section U font to form.End at this splicing ear 13, formed a pair of the 1st 13a of portion that the heart yearn 12a pressed and overlapped of the inner wire 11a of coaxial cable 11 and common wiring 12 can be connected together, and, formed the 2nd 13b of portion of a pair of insulating barrier 11b that can crimping coaxial cable 11 at the other end.
Heat-shrink tube 15 has internal diameter at normal temperatures and is set to and can inserts the perforation road 15a that colludes shaft cable 11, common wiring 12 and splicing ear 13, under assembled state, the insulation sheath 12b that is contained electric wire skin 11d, splicing ear 13 and the common wiring 12 of coaxial cable 11 by coating constitutes in the cylindrical body of the required sufficient length size of interior join domain.And the inner surface of the perforation road 15a of heat-shrink tube 15 scribbles binding agent in advance, will adhere on the exterior member during heat shrink.
Below, introduce the operation that coaxial cable 11 and common wiring 12 is coupled together with splicing ear 13.At first, as shown in Figure 2, the inner wire 11a of the coaxial cable 11 that end was handled is configured in the 1st 13a of portion of splicing ear 13, simultaneously, insulating barrier 11b is configured in the 2nd 13b of portion.Next, overlapping the heart yearn 12a of common wiring 12 and inner wire 11a shown in Fig. 3 (A), be configured in the 1st 13a of portion.Afterwards, shown in Fig. 3 (B),, inner wire 11a and heart yearn 12a are wrapped with the 1st 13a of portion of crimping tool (not shown) crimping, and similarly, shown in Fig. 3 (C), with the 2nd 13b of portion crimping insulating barrier 11b.
After above-mentioned crimping process is finished, shown in Fig. 3 (D), to the 1st 13a of portion, carry out the slicken solder welding, form the slicken solder portion 16 that fuses into one by the pressure contact portion of the inner wire 11a of the 1st 13a of portion crimping and heart yearn 12a.
Then, shown in Fig. 4 (A), being inserted in advance that heat-shrink tube 15 on coaxial cable 11 or the common wiring 12 is configured to can be the center with coupling part 14, the state that the insulation sheath 12b of the electric wire skin 11d of coaxial cable 11 and common wiring 12 is coated by both ends.And, by firing equipment (not shown) heat-shrink tube 15 is heated to set point of temperature, makes shown in Fig. 4 (B), heat-shrink tube 15 shrinks, be close to the outside of electric wire skin 11d, splicing ear 13 and insulation sheath 12b, install more firmly by the binding agent that connects road 15a inner face.
Coaxial cable 11 of Lian Jieing and common wiring 12 are under the overlapping state of inner wire 11a and heart yearn 12a as stated above, by the 1st common 13a of portion crimping, the slicken solder portion 16 that is melted simultaneously is welded on the 1st 13a of portion, so the energising connection reliability is improved, and tensile strength also is improved.And the insulating barrier 11b that coaxial cable 11 is used for making with hard material is by the 2nd 13b of portion crimping, so can further improve its tensile strength.In addition, coupling part 14 is whole from electric wire skin 11d to insulation sheath 12b to be protected by heat-shrink tube 15, thereby can prevent that coupling part 14 is out of shape because of external force or water immerses inner.
Fig. 5 represents the 2nd execution mode of the joint construction between dissimilar wire.On the coupling part 14 that forms by above-mentioned connection operation, at interior join domain, the stirrup that bar-like member constituted 17 axis directions of synthetic resin material system are installed along the electric wire skin 11d, splicing ear 13 and the insulation sheath 12b that contain coaxial cable 11.In addition, parts identical with the 1st execution mode in the 2nd execution mode use prosign, omit explanation at this.Stirrup 17 in the outside along each parts of join domain, relies on the heat shrink of heat-shrink tube 25 to be used for installation by heat-shrink tube 25.Therefore, heat-shrink tube 25 internal diameter that under the normal temperature state, connects road 25a be set to can outside adorn and contain stirrup 17 at the required sufficient size of interior part.
In the 2nd execution mode, as mentioned above owing to disposed stirrup 17 along the join domain of coaxial cable 11 and common wiring 12, even thereby have the external force of bending direction to act on the coupling part 14, strengthen owing to be reinforced rod 17, so also can prevent coupling part 14 distortion.
In addition, in the respective embodiments described above, be to be illustrated with the joint construction between the dissimilar wire of coaxial cable between antenna and the broadcast receiver and common wiring with regard to vehicle, equally also can be suitable for the present invention when but, carrying out being connected between the dissimilar wire of coaxial cable and common wiring at other position.And, in the 2nd execution mode, example be stirrup to be installed in the example of join domain periphery simultaneously with heat-shrink tube, also can be configured in stirrup the periphery of heat-shrink tube, fix with adhesive tape.

Claims (3)

1. the joint construction between a dissimilar wire is characterized in that,
Comprise: peel off electric wire skin and outer conductor and exposed inner wire and be loaded on the terminal part of the coaxial cable of the insulating barrier on this inner wire outward; Peel off insulation sheath and exposed the terminal part of the common wiring of heart yearn; Have and be used for the 1st portion of the overlapping crimping of heart yearn of the inner wire of above-mentioned coaxial cable and common wiring and be used for the splicing ear of the 2nd portion of the insulating barrier of the above-mentioned coaxial cable of crimping; And the heat-shrink tube that coats the join domain of above-mentioned coaxial cable and common wiring,
With the inner wire of the 1st above-mentioned coaxial cable of portion's crimping of above-mentioned splicing ear and the heart yearn of common wiring, and behind the insulating barrier with the 2nd above-mentioned coaxial cable of portion's crimping, insulation sheath at the electric wire skin, splicing ear and the common wiring that comprise above-mentioned coaxial cable coats above-mentioned heat-shrink tube on interior join domain, its heating is adjacent to.
2. the joint construction between dissimilar wire according to claim 1 is characterized in that, the 1st portion of above-mentioned splicing ear and have slicken solder with the inner wire of the coaxial cable of the 1st portion's crimping and the heart yearn of common wiring.
3. the joint construction between dissimilar wire according to claim 1 and 2 is characterized in that, on interior join domain, along axis direction stirrup has been installed at the insulation sheath of above-mentioned electric wire skin, splicing ear and the common wiring that comprises coaxial cable.
CNB2005100849527A 2004-07-23 2005-07-25 Connection structure between dissimilar wire Expired - Fee Related CN100386919C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2004215954 2004-07-23
JP2004215954A JP2006040624A (en) 2004-07-23 2004-07-23 Connection structure between different kinds of electric cables

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CN1725559A true CN1725559A (en) 2006-01-25
CN100386919C CN100386919C (en) 2008-05-07

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