(3) summary of the invention
Plant flower process at existing fine hair, the product color that adopts monochromatic glue, monochromatic fine hair to make is single, and the color that adopts polychrome glue to plant the product flower of monochromatic suede made satisfies diversity, but color is dim, also not true to nature; Adopt the flocking of polychrome fine hair, because versicolor fine hair mixes easily, can only adopt and make by hand, therefore also just can not large tracts of land produce the shortcoming that the efficient of production is lower continuously, the invention provides colorful floss flower planting technology, the product of flocking not only pattern is bright-coloured, true to nature, and can large tracts of land produce continuously, and production efficiency is higher, for this reason, the present invention also provides the special equipment that adopts the colorful floss flower planting process using.
Its technical scheme is such: it is characterized in that it may further comprise the steps:
A installs cloth
With glue scraping plate the reverse side of cloth is coated with last layer glue, cloth is pasted on conduction band;
B is at the front of cloth gluing
The plain net that will have colored type through hole places the surface of cloth, is coated with last layer glue on the surface of plain net, rises plain net then;
C plants monochromatic suede in the front of cloth
Conduction band moves to cloth the flocking station of flocking room, flocking room is descending, keep certain spacing between web plate and the cloth, the position strictness that the through hole of web plate is identical with the shape of cloth surface flower type is alignd, under the effect of static, the fine hair that the vibrations of flannelette bucket fall just is adsorbed in the cloth surface by the through hole of web plate, flocking finishes, and the flannelette bucket stops vibrations, and the high-pressure electrostatic switch disconnects, electrostatic field disappears, and flocking room resets;
D plants another kind of monochromatic suede in the front of cloth
Conduction band moves to cloth the flocking station of next flocking room, flocking room is descending, keep certain spacing between web plate and the cloth, the position strictness that the through hole of web plate is identical with the shape of cloth surface flower type is alignd, under the effect of static, the fine hair that the vibrations of flannelette bucket fall just is adsorbed in the cloth surface by the through hole of web plate, flocking finishes, and the flannelette bucket stops vibrations, and the high-pressure electrostatic switch disconnects, electrostatic field disappears, and flocking room resets;
E is according to the kind repetition above-mentioned steps d of the color of spending;
Fine hair is dried, removed to f
Cloth is uncovered cloth after having planted the fine hair of last a kind of color from conduction band, place baking oven to dry this cloth, removes with the hairbrush fine hair that the cloth surface is not sticking at last.
It is further characterized in that: stop vibrations at the flannelette bucket, before flocking room resetted after the high-pressure electrostatic switch disconnected, electrostatic field disappears, by inhaling the suede device the unnecessary fine hair of considering net above the web plate is cleaned out
The special equipment of colorful floss flower planting technology, drive unit, flocking room that it comprises Frictioning device, conduction band is characterized in that: described drive unit and programmable logic controller (PLC) electricly connect; The quantity of described flocking room is consistent with the number of colors of required flower of planting, described flocking room comprises protective frame, plain net respectively, described plain net be installed on described protective frame below, both connect by back-up block, the binding site of described plain net and described protective frame is equipped with sealing device, described back-up block is connected with the lifting slider of pneumatic means respectively, described pneumatic means electricly connects by magnetic valve and programmable logic controller (PLC), described plain net is distributed with through hole, the shape strict conformance at the position of the color of the same race of the shape of described through hole and flower; The inside of described protective frame is equipped with floss receiver; Described floss receiver connects power supply by static switching, and described static switching and programmable logic controller electricly connect; The bottom web plate of described floss receiver is distributed with mesh, and described floss receiver connects motor by eccentric wheel, and described motor and programmable logic controller (PLC) electricly connect.
It is further characterized in that: it also comprises inhales the suede device, and described suction suede device comprises filter screen, hairbrush, and described filter screen is between described floss receiver and described plain net, and the both sides of described filter screen are distributed with preceding cashmere-feeding mouth and back cashmere-feeding mouth near described protective frame position; Described hairbrush is between described filter screen and described floss receiver, described hairbrush contacts described filter screen, the bar length direction of described hairbrush parallels with the bar length direction of described preceding cashmere-feeding mouth and back cashmere-feeding mouth, described hairbrush connects motor by transmission device, and described motor electricly connects by encoder and programmable logic controller; Cashmere-feeding mouth is connected the air channel respectively with the back cashmere-feeding mouth before described, in the described air channel air door is installed, and described air door electricly connects by electric device and programmable logic controller (PLC); The described pneumatic means that is connected with back-up block comprises cylinder, and the piston rod of described cylinder connects master connecting-rod, described master connecting-rod auxiliary connection connecting rod, and described slave connecting rod connects lifting slider respectively, and described slide block is installed on chute respectively; The electric device of described control air door comprises armature, and the bottom of described armature is a coil, and described armature connects connecting rod, described connecting rod auxiliary connection connecting rod, between flexibly connect, described slave connecting rod connects the rotating shaft of air door, between fixedly connected, the rotating shaft of described air door is surperficial parallel with described air door; The electric device of described control air door comprises motor, and described motor connects drive, and the rotating shaft of described drive connects air door; The described transmission device that is connected with hairbrush comprises a pair of screw rod, the main shaft of a connection motor in the described a pair of screw rod, described a pair of screw rod connects by synchronous band, the two ends of hairbrush be separately installed with nut and respectively with described screw engages.
In the Processes and apparatus structure of the present invention, cloth is under the drive of conduction band, rest on the flocking station, floss receiver is shaken under eccentric effect, fine hair in the floss receiver will drop on the surface of plain net, and the glue on cloth surface, plain net mesh position will cling fine hair, so finish flocking with a kind of fine hair, then conduction band continues to move to next station under driven by motor, realize the flocking of the fine hair of another kind of color, so go round and begin again up to the fine hair of having planted last a kind of color, Zheng Ti colored type is also just made and is finished like this, because flocking room is separate, versicolor like this fine hair just can not mix mutually, so the flower of making is not only bright-coloured but also true to nature, thereby avoided the monochromatic glue of available technology adopting, the product color that monochromatic fine hair is made is single, and the color that adopts polychrome glue to plant the product flower of monochromatic suede made satisfies diversity, but color is dim, not true to nature and adopt the flocking of polychrome fine hair yet, can only adopt and make by hand, can not large tracts of land produce the shortcoming that the efficient of production is lower continuously.
(5) specific embodiment
See Fig. 1, the special equipment of colorful floss flower planting technology comprises drive unit, the flocking room of Frictioning device, conduction band, and described drive unit and programmable logic controller (PLC) electricly connect; The quantity of described flocking room is consistent with the number of colors of required flower of planting, N among Fig. 1 represents the quantity of flocking room and floss receiver, and (structure of each flocking room is identical, Fig. 2, only expressed a flocking room among Fig. 3), see Fig. 2, Fig. 3, Fig. 4, described flocking room comprises protective frame 5 respectively, plain net 10, plain net 10 be installed on protective frame 5 below, both connect by back-up block 8, plain net 10 is equipped with sealing device 7 with the binding site of protective frame 5, back-up block 8 is connected with the lifting slider 9 of pneumatic means respectively, pneumatic means comprises cylinder 23, the piston rod of cylinder 23 connects master connecting-rod 22, master connecting-rod 22 auxiliary connection connecting rods 21, slave connecting rod 21 connects lifting slider 9 respectively, and slide block 9 is installed on chute a respectively; Cylinder 23 electricly connects by magnetic valve and programmable logic controller (PLC); Plain net 10 is distributed with through hole, the shape strict conformance at the position of the color of the same race of the shape of through hole and flower; The inside of protective frame 5 is equipped with floss receiver 1; Floss receiver 1 connects power supply by static switching, and static switching and programmable logic controller electricly connect; The bottom web plate of floss receiver 1 is distributed with mesh, floss receiver 1 connects motor by eccentric wheel and (sees Fig. 3, the eccentric wheel that is connected with floss receiver 1 has four, horizontal and vertical each two, horizontal eccentric wheel 19 connects motor 20 by rotating shaft, eccentric wheel 4 connects motor 17 by rotating shaft longitudinally), motor 20,17 electricly connects with programmable logic controller (PLC) respectively.
Special equipment of the present invention also comprises inhales the suede device, and described suction suede device comprises filter screen 16, hairbrush 6, and filter screen 16 is between floss receiver 1 and plain net 10, and the both sides of filter screen 16 are distributed with preceding cashmere-feeding mouth 15 and back cashmere-feeding mouth 18 near protective frame 5 positions; Hairbrush 6 is between filter screen 16 and floss receiver 1, hairbrush 6 contact filter screens 16, the bar length direction of hairbrush 6 parallels with the bar length direction of preceding cashmere-feeding mouth 15 and back cashmere-feeding mouth 18, hairbrush 6 connects motor by transmission device, transmission device comprises a pair of screw rod 13, the main shaft of a connection motor 3 in a pair of screw rod 13, a pair of screw rod 13 are by band connection (not giving expression to synchronous band among Fig. 3) synchronously, and the two ends of hairbrush 6 are separately installed with nut 14 and mesh with screw rod 13 respectively.Motor 3 electricly connects by encoder and programmable logic controller; Preceding cashmere-feeding mouth 15 is connected air channel 24 respectively with back cashmere-feeding mouth 18, sees Fig. 5, Fig. 6, and air door 27 is installed in the air channel 24, and air door 27 electricly connects by electric device and programmable logic controller (PLC); Described electric device comprises armature 29, and the bottom of armature 29 is coils 30, and armature 29 connects connecting rod 31, connecting rod 31 auxiliary connection connecting rods 32, between flexibly connect, slave connecting rod 32 connects the rotating shaft 28 of air doors, between fixedly connected, the rotating shaft 28 of air door is surperficial parallel with air door 27; Described electric device comprises motor 25, and motor 25 connects drive 26, and the shaft set of drive 26 has air door 27.Frictioning device of the present invention comprises glue scraping plate, can be undertaken by manual when being coated with sizing material.
Below in conjunction with technology the flocking process is further described: with glue scraping plate the reverse side of cloth is coated with the last layer adhesive gel, for example common glue, certainly the glue with other type substitutes, as long as with after can wash off by water, cloth is pasted on conduction band; The plain net that is processed with colored type through hole is in advance placed the surface of cloth, put for example vinyl acetate glue of sizing material on the surface of plain net, make sizing material be applied to the surface of cloth, rise plain net then by flower type through hole by scraper plate mobile; Programmable logic controller PLC passes through encoder, motor moves to cloth the flocking station of flocking room, programmable logic controller (PLC) PLC makes flocking room descending by the solenoid control piston rod, the identical position strictness of shape of the through hole of web plate 2 and cloth surface flower type align (shape at position that the shape of through holes of web plate 2 is promptly spent the color of the same race of type), programmable logic controller (PLC) PLC control respectively with eccentric wheel 4,19 motors 17 that connect, 20 start, floss receiver 1 vibrations, while high-pressure electrostatic switch closure, under the effect of high-pressure electrostatic, the fine hair that floss receiver 1 shake falls is adsorbed in the cloth surface by the through hole of web plate 2; Flocking finishes, the high-pressure electrostatic of floss receiver 1 disconnects, 6 motions of programmable logic controller (PLC) PLC control hairbrush, fine hair on the filter screen 16 is pushed into cashmere-feeding mouth 15 or 18, meanwhile, under programmable logic controller (PLC) PLC control, it is descending or by motor 25 that coil 30 energising drives armature 29,27 rotations of drive 26 control air doors, opening air channel 24 sops up the fine hair at cashmere-feeding mouth 15 or 18 places, programmable logic controller (PLC) PLC control flocking room is up then, conduction band 12 continues flocking with the flocking station that cloth 11 moves to next flocking room, and so going round and beginning again to the last, a kind of fine hair flocking of color finishes; At last cloth 11 is uncovered from conduction band 12, placed baking oven to dry this cloth, remove with the hairbrush fine hair that the cloth surface is not sticking at last.