CN101579669B - Three-dimensional multicolor floss planting process and special equipment thereof - Google Patents
Three-dimensional multicolor floss planting process and special equipment thereof Download PDFInfo
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- CN101579669B CN101579669B CN2009100322574A CN200910032257A CN101579669B CN 101579669 B CN101579669 B CN 101579669B CN 2009100322574 A CN2009100322574 A CN 2009100322574A CN 200910032257 A CN200910032257 A CN 200910032257A CN 101579669 B CN101579669 B CN 101579669B
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- cloth
- floss
- flocking
- conduction band
- color
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- 241000628997 Flos Species 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 claims abstract description 88
- 239000003292 glue Substances 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000004513 sizing Methods 0.000 claims abstract description 15
- 239000002002 slurry Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 8
- 238000003892 spreading Methods 0.000 claims description 7
- 239000002932 luster Substances 0.000 claims description 6
- 238000009955 starching Methods 0.000 claims description 6
- 230000001680 brushing effect Effects 0.000 claims description 3
- 239000003086 colorant Substances 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract 3
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000035807 sensation Effects 0.000 abstract 1
- 241000196324 Embryophyta Species 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 6
- 240000003870 Ageratum houstonianum Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005686 electrostatic field Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 description 1
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Abstract
The invention relates to a three-dimensional multicolor floss planting process and special equipment thereof. The process comprises the following steps: mounting fabric; sizing the right side of the fabric; drying and cooling the fabric; gelatinizing a pattern of the right side of the fabric; planting the single-color floss on the right side of the fabric; drying, cooling and removing the floss; repeatedly gelatinizing according to the kind of flower colors, planting the single-color floss and drying, cooling and removing the floss; and completing the floss planting of the pattern. In the special equipment, the upper part of a conducting belt is sequentially provided with a sizing device, a sizing agent drying device, a sizing agent cooling device and a plurality of sets of gelatinizing devices, floss planting devices, glue drying devices and glue cooling devices which are connected in series; and each glue drying device is also provided with a floss absorption device. The three-dimensional multicolor floss planting process is provided with a sizing working procedure, forms the pattern with strong stereoscopic sensation by the sizing agents with various colors, gelatinizes the pattern and plants long and short flosses with the corresponding color according to the pattern color to make the pattern planted with the vivid floss.
Description
(1) technical field
The present invention relates to a kind of three-dimensional multicolor floss planting process and special equipment thereof.
(2) background technology
It is exactly that the cylinder that will have colored type through hole is coated with last layer glue on the surface of cloth that fine hair is planted flower process, the surface of cloth just has the colored type that is formed by glue like this, and floss receiver vibration and the fine hair that shakes out are attracted to the surface of cloth and finish the colored process of planting under the effect of high-voltage electrostatic field magnetic force.Colorful floss flower planting technology is to use versicolor fine hair to plant flower, and the pattern of planting the figured cloth material is bright-coloured true to nature.The inventor applied on July 12nd, 2004, application number is 200410041374.4, denomination of invention discloses a kind of colorful floss flower planting technology for the application for a patent for invention of " colorful floss flower planting technology and special equipment ", this explained hereafter plant the figured cloth material, its flower type does not have third dimension.
(3) summary of the invention
The present invention is directed to the problems referred to above, a kind of three-dimensional multicolor floss planting process and special equipment thereof are provided.Use this technology and special equipment thereof can produce third dimension strong plant the figured cloth material.
Technical scheme of the present invention is such: a kind of three-dimensional multicolor floss planting process may further comprise the steps:
A., cloth is installed
Reverse side at cloth is coated with last layer glue, and cloth is sticked on the conduction band;
B. in the positive starching of cloth
The cylinder that will have colored type through hole carries out starching in the front of cloth, and the surface of cloth forms the colored type of being made up of slurry;
C. cloth is dried, cooled off
With the cloth of just having gone up mill base dry, cooling processing;
D. gluing on the colored type in cloth front
Shades of colour is told on the colored type surface in cloth front, will be had on the mill base of cylinder a kind of color therein of colored type through hole and be coated with last layer glue;
E. plant monochromatic suede in the front of cloth
Conduction band is planted monochromatic suede with the flocking station that cloth moves to flocking room;
F. dry, cool off and remove fine hair
With the cloth of just having planted monochromatic fine hair dry, cooling processing, and the fine hair that the surface is sticking sops up;
G. the kind according to the color of spending repeats above steps d~f, finishes the versicolor flocking of colored type.
The further technical scheme of the present invention is:
In the above-mentioned b step, when needs were coated with monochrome flower type, the mesh of described cylinder was complete colored type; When needs are coated with out colored flower type, the mesh of described cylinder is according to the color and luster setting of flower, and promptly colored type is put together by the mesh of the pattern of the various color and luster correspondences of the type of spending;
Behind the above-mentioned steps g, also carry out following steps:
H. gluing outside the colored type in cloth front
Cloth is coated with last layer glue on all the other positions outside cloth flower type after the fine hair flocking of last a kind of color of finishing colored type, be used for common flocking;
I. enter common flocking operation
Cloth is uncovered from conduction band, entered common flocking operation, again cloth dried, cool off, remove fine hair, batch, produce finished product.
The special equipment of three-dimensional multicolor floss planting process of the present invention, the drive unit that comprises Frictioning device and conduction band, the feed end of described conduction band is provided with entering cloth rack, the top of described conduction band is furnished with glue spreading apparatus, flocking plant, sizing material drying unit and the sizing material cooling device of quetsch, slurry drying unit, slurry cooling device and many group series connection successively, also is provided with on each sizing material drying unit and inhales the suede device.
Its further technical scheme is: the described conduction band that is positioned at discharge end is provided with glue spreading apparatus, connects common flocking production equipment behind the discharge end of described conduction band;
Described common flocking production equipment comprises last needle device, falling floss chamber, drying room, cloth discharge frame, chill roll, hair brushing box and the devices for taking-up that order links to each other;
Described falling floss chamber and drying room are provided with inhales the suede device.
Adopt technology of the present invention, slurry process on before the polychrome flocking of cloth flower type, increasing, slurry by monochrome or multicolour forms colored type, because slurry has certain thickness on cloth, and can control the thickness of the slurry of various colors on request, therefore, the colored type itself that is formed by slurry is a kind of stereochemical structure, and third dimension is very strong; By gluing on the very strong colored type of third dimension, plant the length fine hair of respective color then according to colored color again, make after the flocking spend life-like.The present invention can also connect common flocking operation again after planting worker employed in a plant nursery's preface, plant common fine hair around flower, enhances productivity.
(4) description of drawings
Fig. 1 is a structural representation of planting the flower process special equipment of the present invention;
Fig. 2 is the structural representation of common flocking apparatus.
(5) specific embodiment
Three-dimensional multicolor floss planting process of the present invention may further comprise the steps:
A., cloth is installed
Cloth is coated with last layer glue with glue scraping plate at the reverse side of cloth by the entering cloth rack charging, and cloth is sticked on the conduction band;
B. in the positive starching of cloth
The cylinder that will have colored type through hole carries out starching in the front of cloth, and the surface of cloth forms the colored type of being made up of the slurry of multicolour;
C. cloth is dried, cooled off
With the cloth of just having gone up mill base dry, cooling processing;
D. gluing on the colored type in cloth front
Shades of colour is told on the colored type surface in cloth front, will be had on the mill base of cylinder a kind of color therein of colored type through hole and be coated with last layer glue;
E. plant monochromatic suede in the front of cloth
Conduction band moves to cloth the flocking station of flocking room, flocking room is descending, keep certain spacing between web plate and the cloth, under the effect of static, the fine hair that the floss receiver vibrations fall is adsorbed in the cloth surface, flocking finishes, floss receiver stops vibrations, and the high-pressure electrostatic switch disconnects, and electrostatic field disappears, flocking room resets, and has planted monochromatic suede;
F. dry, cool off and remove fine hair
With the cloth of just having planted monochromatic fine hair dry, cooling processing, and the fine hair that the surface is sticking sops up;
G. the kind according to the color of spending repeats above steps d~f, finishes the versicolor flocking of colored type.
In the above-mentioned b step, when needs were coated with monochrome flower type, the mesh of described cylinder was complete colored type; When needs are coated with out colored flower type, the mesh of described cylinder is according to the color and luster setting of flower, and promptly colored type is put together by the mesh of the pattern of the various color and luster correspondences of the type of spending;
After step g, can also carry out following steps:
H. gluing outside the colored type in cloth front
Cloth is coated with last layer glue on all the other positions outside cloth flower type after the fine hair flocking of last a kind of color of finishing colored type, be used for common flocking;
I. enter common flocking operation
Cloth is uncovered from conduction band, entered common flocking operation, again cloth dried, cool off, remove fine hair, batch, produce finished product.
As shown in Figure 1, the special equipment of three-dimensional multicolor floss planting process of the present invention comprises the drive unit of Frictioning device and conduction band 17.Frictioning device adopts general glue scraping plate, and the drive unit of conduction band 17 adopts prior art.The feed end of conduction band 17 is provided with entering cloth rack 1, and cloth 2 is by entering cloth rack 1 charging.The present invention is furnished with the glue spreading apparatus 6,11 of quetsch 3, slurry drying unit 4, slurry cooling device 5 and many group series connection successively above conduction band 17, flocking plant 7,12, sizing material drying unit 9,14, and sizing material cooling device 10,15, the group number of series connection is determined according to the color of flower type.On each sizing material drying unit 9,14, also be provided with and inhale suede device 8,13, sop up in order to the fine hair that cloth 2 surfaces are not sticking.Special equipment of the present invention has increased quetsch 3, stamp the slurry of monochrome or multicolour on the surface of cloth 2 and form the flower type by quetsch 3, slurry has certain thickness on cloth 2, and can control the thickness of the slurry of various colors on request, therefore, the colored type that is formed by the slurry of multicolour is a kind of stereochemical structure, and third dimension is very strong; By gluing on the very strong colored type of third dimension, plant the length fine hair of respective color then according to colored color again, make after the flocking spend life-like.Cloth 2 has just been planted colored type through behind above-mentioned each equipment.
The conduction band 17 that is positioned at discharge end is provided with glue spreading apparatus 16, has planted cloth 2 behind the colored type by being coated with last layer glue on glue spreading apparatus 16 all the other positions outside the flower type, is used for common flocking.Cloth 2 is by uncovering, enter the common flocking production equipment that connects later on the conduction band 17.
As shown in Figure 2, common flocking production equipment adopts prior art, and it comprises last needle device 18, falling floss chamber 19, drying room 21, cloth discharge frame 23, chill roll 24, hair brushing box 25 and devices for taking-up 26 that order links to each other.
Falling floss chamber 19 and drying room 21 are provided with inhales suede device 20,22, sops up in order to the fine hair that cloth 2 surfaces are not sticking.
Cloth 2 is produced behind the special equipment of process three-dimensional multicolor floss planting process and the common flocking production equipment successively and is planted the product that flower adds flocking from entering cloth rack 1 charging.This production line can be produced continuously, the production efficiency height.
Claims (7)
1. a three-dimensional multicolor floss planting process is characterized in that, may further comprise the steps:
A., cloth is installed
Reverse side at cloth is coated with last layer glue, and cloth is sticked on the conduction band;
B. in the positive starching of cloth
The cylinder that will have colored type through hole carries out starching in the front of cloth, and the surface of cloth forms the colored type of being made up of slurry;
C. cloth is dried, cooled off
With the cloth of just having gone up mill base dry, cooling processing;
D. gluing on the colored type in cloth front
Shades of colour is told on the colored type surface in cloth front, will be had on the mill base of cylinder a kind of color therein of colored type through hole and be coated with last layer glue;
E. plant monochromatic suede in the front of cloth
Conduction band is planted monochromatic suede with the flocking station that cloth moves to flocking room;
F. dry, cool off and remove fine hair
With the cloth of just having planted monochromatic fine hair dry, cooling processing, and the fine hair that the surface is sticking sops up;
G. the kind according to the color of spending repeats above steps d~f, finishes the versicolor flocking of colored type.
2. three-dimensional multicolor floss planting process according to claim 1 is characterized in that, in the above-mentioned b step, when needs were coated with monochrome flower type, the mesh of described cylinder was complete colored type; When needs are coated with out colored flower type, the mesh of described cylinder is according to the color and luster setting of flower, and promptly colored type is put together by the mesh of the pattern of the various color and luster correspondences of the type of spending.
3. three-dimensional multicolor floss planting process according to claim 1 and 2, it is characterized in that above-mentioned steps g after, also carry out following steps:
H. gluing outside the colored type in cloth front
Cloth is coated with last layer glue on all the other positions outside cloth flower type after the fine hair flocking of last a kind of color of finishing colored type, be used for common flocking;
I. enter common flocking operation
Cloth is uncovered from conduction band, entered common flocking operation, again cloth dried, cool off, remove fine hair, batch, produce finished product.
4. the special equipment of a three-dimensional multicolor floss planting process according to claim 1, the drive unit that comprises Frictioning device and conduction band, it is characterized in that: the feed end of described conduction band is provided with entering cloth rack, the top of described conduction band is furnished with glue spreading apparatus, flocking plant, sizing material drying unit and the sizing material cooling device of quetsch, slurry drying unit, slurry cooling device and many group series connection successively, also is provided with on each sizing material drying unit and inhales the suede device.
5. the special equipment of three-dimensional multicolor floss planting process according to claim 4, it is characterized in that: the described conduction band that is positioned at discharge end is provided with glue spreading apparatus, connects common flocking production equipment behind the discharge end of described conduction band.
6. the special equipment of three-dimensional multicolor floss planting process according to claim 5 is characterized in that: described common flocking production equipment comprises last needle device, falling floss chamber, drying room, cloth discharge frame, chill roll, hair brushing box and the devices for taking-up that order links to each other.
7. the special equipment of three-dimensional multicolor floss planting process according to claim 6 is characterized in that: described falling floss chamber and drying room are provided with inhales the suede device.
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CN2009100322574A CN101579669B (en) | 2009-06-09 | 2009-06-09 | Three-dimensional multicolor floss planting process and special equipment thereof |
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CN2009100322574A CN101579669B (en) | 2009-06-09 | 2009-06-09 | Three-dimensional multicolor floss planting process and special equipment thereof |
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CN101579669B true CN101579669B (en) | 2011-09-07 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104369535A (en) * | 2014-10-31 | 2015-02-25 | 渭南大东印刷包装机械有限公司 | Set position flocking machine |
CN104652744B (en) * | 2014-12-31 | 2017-12-29 | 无锡市鹏程植绒机械有限公司 | A kind of wall cloth for decoration, wall cloth for decoration processing method and its device |
CN108755167A (en) * | 2018-08-28 | 2018-11-06 | 广东榕树谷智能系统有限公司 | A kind of novel flexible textile fabric, cylinder continuous printing production technology and equipments |
CN109351544B (en) * | 2018-12-10 | 2024-04-02 | 江苏远华轻化装备有限公司 | Production process of honeysuckle flower fabric |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1721083A (en) * | 2004-07-12 | 2006-01-18 | 张裕兴 | Multicolored floss flocking process and dedicated apparatus therefor |
CN201431951Y (en) * | 2009-06-09 | 2010-03-31 | 无锡市鹏程植绒机械有限公司 | Special equipment for process for stereoscopically transplanting multicolor fluff into flowers |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1721083A (en) * | 2004-07-12 | 2006-01-18 | 张裕兴 | Multicolored floss flocking process and dedicated apparatus therefor |
CN201431951Y (en) * | 2009-06-09 | 2010-03-31 | 无锡市鹏程植绒机械有限公司 | Special equipment for process for stereoscopically transplanting multicolor fluff into flowers |
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Effective date of registration: 20231024 Address after: No. 15 Longtan Road, Qianzhou Supporting Zone, Economic Development Zone, Huishan District, Wuxi City, Jiangsu Province, 214100 Patentee after: Wuxi Xindu Machinery Co.,Ltd. Address before: Huishan District 214181 of Jiangsu province Wuxi city before Deng Xi Xiangqiao Patentee before: Wuxi City Pengcheng Flocking Machinery Co.,Ltd. |