CN1718803A - Nickel-based casting high-temperature alloy for high-temperature die - Google Patents

Nickel-based casting high-temperature alloy for high-temperature die Download PDF

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Publication number
CN1718803A
CN1718803A CN 200510084011 CN200510084011A CN1718803A CN 1718803 A CN1718803 A CN 1718803A CN 200510084011 CN200510084011 CN 200510084011 CN 200510084011 A CN200510084011 A CN 200510084011A CN 1718803 A CN1718803 A CN 1718803A
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alloy
temperature
nickel
high temperature
percent
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CN100396806C (en
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肖程波
宋尽霞
韩雅芳
李青
王定刚
余乾
曲士昱
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Beijing Institute Of Aeronautical Materials China Aviation Industry First Group Corp
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Beijing Institute Of Aeronautical Materials China Aviation Industry First Group Corp
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Abstract

The invention relates to a nickel-based casting superalloy for a high-temperature die, which is characterized in that: the alloy comprises the following chemical components in percentage by mass: 9.0-12.0% of Co; 5.0-6.5% of Al; 2.5-3.5% of Cr; 0.5 to 1.5 percent of Ti; 13.0-14.5% of W; 1.5-2.5% of Mo; 0.8-1.5% of Nb; ta 2.0-5.0%; 0.3 to 1.5 percent of Hf; 0.07-0.18% of C; b, 0.01-0.02%; y is less than or equal to 0.01 percent, and the balance is nickel, the nickel-based cast superalloy for the high-temperature mold has good high-temperature strength and plasticity, excellent high-temperature oxidation resistance, thermal fatigue performance and good high-temperature structure stability, and simultaneously has excellent processing and forming performance, and can be used as a large-scale high-temperature mold or other high-temperature structural materials.

Description

A kind of nickel base casting high temperature alloy for high temperature mould
Technical field
The present invention is a kind of nickel base casting high temperature alloy for high temperature mould, belongs to metal material field
Background technology
Deng warm deformation is the main moulding process of high-temperature structural material product, and one of gordian technique of isothermal forging process is a moulding stock.The nickel base powder superalloy, as the texturing temperature of alloys such as Rene ' 95, Rene ' 88DT, CH-98 all more than 1050 ℃, and the texturing temperature of more advanced intermetallic compound (TiAl etc.) is more than 1100 ℃, so the research of the isothermal forging moulding stock that temperature more than 1050 ℃ is used is the direction of domestic and international relevant speciality common concern with using.
Researched and developed a large amount of superalloy moulds both at home and abroad, use temperature is at American-European IN100, MAR-M-200, X-40, Udimet 700, the Inconel713C alloy of having below 1000 ℃, the K3 of Muscovite Ж С 6 К, Ж С 6y, И Щ B-1, И Щ B-2, Л 114 alloys and China, K465 alloy etc.At the die material material more than 1000 ℃, the America and Europe adopts molybdenum base alloy for use temperature, and its texturing temperature can reach 1200 ℃ [4], strain rate is 10 -3-10 -2s -1, produced the turbine disk in batches based on IN100, Rene ' 95, Rene ' 88DT nickel-base alloy.But molybdenum base alloy (TZM) mould requires vacuum condition, need set up perfect totally-enclosed isothermal forging equipment, invests huge.It is said, the moulding stock that Russia adopts 1050-1200 ℃ of atmosphere to use down, but concrete alloying constituent and mechanical behavior under high temperature do not appear in the newspapers, and as И Щ B-31 alloy, use temperature reaches 1080 ℃, and the average rate of oxidation under this temperature is 0.14g/m 2H; And the use temperature of И Щ B-17 alloy reaches 1150 ℃, and the average rate of oxidation under this temperature is 0.24g/m 2H, its mould are used to make З П 975 powdered alloy dishes.Domestic have only the use temperature of K21 alloy to surpass 1000 ℃ at present, uses under atmosphere, and its ultimate-use temperature is 1050 ℃.
The advanced aircraft engine of China all adopts powder turbine disk route at present, the texturing temperature of domestic s-generation powder metallurgy FGH96 is about 1070 ℃, simultaneously because totally-enclosed isothermal forging equipment manufacturing cost costliness, be not suitable for China's national situation, therefore be badly in need of the die material material that atmosphere uses down more than 1050 ℃, to satisfy the requirement of major diameter powder turbine disk isothermal forging.
Summary of the invention
Purpose of the present invention is just at above-mentioned situation, design provides a kind of die material material that can use under 1050-1100 ℃ of atmosphere, have superior hot strength, antioxidant property and thermal fatigue property simultaneously, to satisfy the needs of the Ni-based turbine disk of powder and more advanced intermetallic compound (TiAl etc.) ausforming.
For the die material material, topmost performance is hot strength and high-temperature oxidation resistance, and secondly thermal fatigue property is also very important, also should possess the good processing performance that shapes simultaneously.At above-mentioned purpose, main technical schemes of the present invention is to take complex alloysization, and the refractory element total amount reaches about 20wt%, adds the elements useful to antioxidant property such as Cr, Ta, Y, so that make alloy have good comprehensive performances.
Technical solution of the present invention realizes by following measure:
This kind nickel base casting high temperature alloy for high temperature mould is characterized in that: the chemical ingredients of its alloy and mass percent thereof are: Co 9.0~12.0%; Al 5.0~6.5%; Cr 2.5~3.5%; Ti0.5~1.5%; W 13.0~14.5%; Mo 1.5~2.5%; Nb 0.8~1.5%; Ta 2.0~5.0%; Hf 0.3~1.5%; C 0.07~0.18%; B 0.01~0.02%; Y≤0.01%, surplus are nickel.On this basis, the mass percent sum W+Mo+Nb+Ta of refractory element W, Mo, Nb, Ta is in this alloy: 18%≤W+Mo+Nb+Ta≤23%.
The microstructure of this alloy is mainly by the nascent M of γ, γ ', MC and minute quantity 6The C phase composite.In mentioned component, high-melting-point element solid solutions such as Mo, W, Nb, Ta strengthen matrix γ mutually with γ ' mutually; Formation γ ' such as Al, Ti, Nb, Ta, Hf reach a spot of carbide mutually and carry out second reinforcement mutually; Element such as C, B carries out grain-boundary strengthening; Al, Cr are most important anti-oxidant elements; Add micro-Y simultaneously with thinning microstructure with improve antioxidant property; Ta is not only also very helpful to improving antioxidant property, and can improve the form of MC carbide; The having to be beneficial to of an amount of Hf improved the alloy casting processing performance; Co is to suppressing the nascent M of bulk 6C is mutually favourable, can improve the microstructure of alloy, and is also beneficial to castability and fatigue property simultaneously.
Show that by experimental study this alloy has good comprehensive performances in the mentioned component scope.1050 ℃ of tensile yield strengths of this alloy are about 500MPa, and unit elongation is more than 4%; 1100 ℃ of tensile yield strengths also reach 390MPa, all apparently higher than K21 alloy (1050 ℃ of tensile yield strength 418MPa are 330MPa in the time of 1100 ℃); 1050 ℃ of compression yield strengths of this alloy reach 690MPa, and 1100 ℃ of compression yield strengths are 600MPa, far above the K21 alloy; This alloy has the good high-temperature enduring quality, and be about 200h the creep rupture life under the 1100 ℃/70MPa, almost exceeds one times than K21 alloy (be about 100 hours the creep rupture life under the 1100 ℃/70MPa); This alloy high-temp antioxidant property is superior, regulation according to HB5258-2000,1050 ℃ of antioxidant properties of this alloy reach complete anti-oxidant level, 1100 ℃ of antioxidant properties are anti-oxidant level, and 1050 ℃ of antioxidant properties of K21 alloy are anti-oxidant level, so 1050 ℃ of antioxidant properties of this alloy are than a high order of magnitude of K21 alloy; 1050 ℃ of thermal fatigue properties of this alloy also obviously are better than the K21 alloy.In addition, this alloy high-temp structure stability is good, and has good casting technique performance and processing characteristics.Therefore this alloy is to be suitable for the moulding stock that uses 1050~1100 ℃ of atmosphere under, and its use temperature is a kind of up-and-coming die material material than about 50 ℃ of the highest moulding stock K21 alloy height of domestic present use temperature.
Embodiment
The chemical ingredients of this kind nickel base casting high temperature alloy for high temperature mould and mass percent thereof are: Co9.0~12.0%; Al 5.0~6.5%; Cr 2.5~3.5%; Ti 0.5~1.5%; W 13.0~14.5%; Mo 1.5~2.5%; Nb 0.8~1.5%; Ta 2.0~5.0%; Hf 0.3~1.5%; C 0.07~0.18%; B 0.01~0.02%; Y 0.001~0.01%, and surplus is a nickel.Concrete scheme as shown in Table 1.And with above-mentioned die material material called after DMO2 alloy.
Table 1: the chemical ingredients (wt%) of DMO2 alloy embodiment of the present invention and comparative alloy K21
Alloy Co Cr Al Ti W Mo Nb Ta Hf B C Y Ni
DMO2 1 9.9 3.1 5.8 1.0 13.7 2.0 1.0 3.5 0.7 0.016 0.13 ≤0.01 Surplus
2 9.9 3.1 5.8 1.0 14.5 2.0 1.0 3.5 0.7 0.016 0.11 ≤0.01 Surplus
3 9.9 3.1 5.8 1.0 13.7 2.0 1.0 3.5 0.7 0.016 0.18 ≤0.01 Surplus
4 9.9 3.50 5.0 1.0 13.7 2.0 1.0 3.5 0.7 0.016 0.13 ≤0.01 Surplus
5 9.9 2.50 6.5 1.0 13.7 2.0 1.0 3.5 0.7 0.016 0.13 ≤0.01 Surplus
6 9.9 3.1 5.8 1.0 13.7 2.0 1.0 2.0 0.7 0.016 0.13 ≤0.01 Surplus
7 9.9 3.1 5.8 1.0 13.7 2.0 1.0 5.0 0.7 0.016 0.13 ≤0.01 Surplus
K21 10.1 2.9 6.0 / 17.3 / 1.0 / / 0.02 0.16 Zr:0.5 Surplus
Adopt two vacuum induction methods to smelt, at first adopt vacuum induction melting furnace to smelt the qualified mother alloy of composition, this process need is through fusing, and------cooling---alloying---is poured into a mould five steps and is finished in refining.In the fusing step, nickel, cobalt, molybdenum, tungsten, niobium, tantalum, chromium, the carbon crucible of directly packing into is changed more than the clear back refining 30min, and refining finishes violent stirring molten bath, back, and cooling conjunctiva then has a power failure; Energising again adds aluminium, titanium, and melting was stirred after 5 minutes, adds ferro-boron, yttrium and hafnium melting again and stirs after 5 minutes, promotes the homogenizing of composition.At last, the cooling that has a power failure after bath temperature reaches teeming temperature, can be poured into a mould, and cast is answered charged and undertaken by strainer.After the mother alloy composition is qualified, adopt investment cast or lost foam in vacuum induction melting furnace, to be cast as mould or other thermal structure spare.
Adopt above-mentioned technology, on vacuum induction furnace, smelt and poured into a mould the described alloy of 7 stove technical solution of the present invention.1050 ℃ of tensile properties of each stove alloy are as shown in table 2, and 1050 ℃ of static antioxidant properties as shown in Figure 1.In order to contrast, also smelted a stove K21 alloy under the same conditions, its chemical ingredients is also listed in table 1, table 2 and Fig. 1 respectively with relevant performance.
1050 ℃ of high temperature instantaneous stretching performances of table 2 DMO2 alloy of the present invention and comparative alloy K21
Heat (batch) number σ b(MPa) σ 0.2(MPa) δ(%) Ψ(%)
DMO2 1 590 515 6.0 8.0
2 570 495 4 2.5
3 555 500 5 12.5
4 570 485 4.5 8.0
5 570 510 6.5 7.0
6 585 510 5.5 7.5
7 540 470 4.5 14
K21 488 418 3.8 5.8
From table 1, table 2 as seen, the variation of W, C, Al, Cr, Ta content makes 1050 ℃ of high temperature tensile properties of DMO2 alloy of the present invention that some fluctuations be arranged, tensile strength changes between 540~590MPa, and yield strength changes between 470~515MPa, and unit elongation is 4.0%~6.5%.The main forming element Al content high temperature tensile properties of DMO2 alloy of the present invention that all makes on the low side of refractory element too high levels or γ ' slightly descends, and this explanation is strengthened excessively or be not enough all unfavorable to the hot strength of alloy.But no matter under which kind of situation, 1050 ℃ of high temperature tensile properties of DMO2 alloy of the present invention all obviously are better than K21 alloy, tensile strength σ bWith yield strength σ 0.2All more than the high at least 50MPa than K21 alloy, high-temp plastic also obviously is better than the K21 alloy.For the DMO2 alloy of optimal components, its 1050 ℃ of instantaneous stretching intensity σ bReach 590MPa, yield strength σ 0.2Reach 515MPa, respectively about high 100MPa than K21 alloy; The unit elongation of this alloy also reaches 6.0% simultaneously, apparently higher than the K21 alloy.
From Fig. 1 as seen, in this alloy gold composition scope, the variation of Al, Cr, Ta content is very little to 1050 ℃ of static antioxidant property influences of DMO2 alloy, the oxidation susceptibility of the DMO2 alloy of five kinds of compositions is suitable, all be that in the weightening finish of oxidation 25h rear oxidation slowly the final weightening finish behind the oxidation 100h is 1.00~1.21mg/cm 2And the K21 alloy just reaches 2.50mg/cm 1050 ℃ of oxidation 25h rear oxidation weightening finishes 2, oxidation weight gain still increases comparatively fast thereafter, and its weightening finish reaches 3.57mg/cm behind the oxidation 100h 2, be more than 3 times of DMO2 alloy.Therefore 1050 ℃ of antioxidant properties of DMO2 alloy obviously are better than the K21 alloy.
In sum, the over-all properties of DMO2 alloy obviously is better than the highest moulding stock K21 alloy of domestic present use temperature.It is the die material material that uses under a kind of up-and-coming 1050~1100 ℃ of atmosphere.

Claims (5)

1. nickel base casting high temperature alloy for high temperature mould, it is characterized in that: the chemical ingredients of this alloy and mass percent thereof are: Co 9.0~12.0%; Al 5.0~6.5%; Cr 2.5~3.5%; Ti 0.5~1.5%; W 13.0~14.5%; Mo 1.5~2.5%; Nb 0.8~1.5%; Ta 2.0~5.0%; Hf 0.3~1.5%; C 0.07~0.18%; B 0.01~0.02%; Y≤0.01%; Surplus is a nickel.
2. nickel base casting high temperature alloy for high temperature mould according to claim 1 is characterized in that: the mass percent of Ta is in this alloy: 2.5%~4.5%.
3. nickel base casting high temperature alloy for high temperature mould according to claim 1 is characterized in that: the mass percent of Hf is in this alloy: 0.3%~1.0%.
4. nickel base casting high temperature alloy for high temperature mould according to claim 1 is characterized in that: the mass percent of Y is in this alloy: 0.001~0.01%.
5. nickel base casting high temperature alloy for high temperature mould according to claim 1 is characterized in that: the mass percent sum W+Mo+Nb+Ta of refractory element W, Mo, Nb, Ta is in this alloy: 18%≤W+Mo+Nb+Ta≤23%.
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CN102433422A (en) * 2010-09-29 2012-05-02 沈阳黎明航空发动机(集团)有限责任公司 Model correcting method for high-temperature alloy thin-wall casting
CN103074524A (en) * 2013-02-27 2013-05-01 南京信息工程大学 Ni-base high-temperature-resistant alloy and preparation method thereof
CN103551481A (en) * 2013-10-24 2014-02-05 沈阳黎明航空发动机(集团)有限责任公司 Isothermal forging die for intermetallic compound blades and production method thereof
CN107630152A (en) * 2016-07-18 2018-01-26 中国科学院金属研究所 A kind of nickel-based isometric crystal alloy and its Technology for Heating Processing and application containing yttrium and hafnium
CN107630153A (en) * 2017-09-14 2018-01-26 上海怀德机电有限公司 A kind of die material cast Ni-base alloy
CN109023347A (en) * 2018-08-21 2018-12-18 西安国宏天易智能科技有限公司 A kind of isothermal forging mold laser repair method
WO2019107502A1 (en) * 2017-11-29 2019-06-06 日立金属株式会社 Hot-die ni-based alloy, hot-forging die employing same, and forged-product manufacturing method
WO2020059846A1 (en) * 2018-09-21 2020-03-26 日立金属株式会社 Ni-based alloy for hot die, and hot forging die obtained using same
CN111304496A (en) * 2020-03-30 2020-06-19 重庆市北碚区阿尔发合金材料研究所 Nickel-based wrought superalloy for neodymium iron boron magnet hot-pressing mold
CN112045188A (en) * 2020-09-04 2020-12-08 中国航发北京航空材料研究院 Horizontal extrusion mold core for powder high-temperature alloy and preparation method thereof
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JP3753143B2 (en) * 2003-03-24 2006-03-08 大同特殊鋼株式会社 Ni-based super heat-resistant cast alloy and turbine wheel using the same
JP4449337B2 (en) * 2003-05-09 2010-04-14 株式会社日立製作所 High oxidation resistance Ni-base superalloy castings and gas turbine parts

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CN102433422A (en) * 2010-09-29 2012-05-02 沈阳黎明航空发动机(集团)有限责任公司 Model correcting method for high-temperature alloy thin-wall casting
CN103074524A (en) * 2013-02-27 2013-05-01 南京信息工程大学 Ni-base high-temperature-resistant alloy and preparation method thereof
CN103074524B (en) * 2013-02-27 2015-05-13 南京信息工程大学 Ni-base high-temperature-resistant alloy and preparation method thereof
CN103551481A (en) * 2013-10-24 2014-02-05 沈阳黎明航空发动机(集团)有限责任公司 Isothermal forging die for intermetallic compound blades and production method thereof
CN107630152A (en) * 2016-07-18 2018-01-26 中国科学院金属研究所 A kind of nickel-based isometric crystal alloy and its Technology for Heating Processing and application containing yttrium and hafnium
CN107630153A (en) * 2017-09-14 2018-01-26 上海怀德机电有限公司 A kind of die material cast Ni-base alloy
CN111433378A (en) * 2017-11-29 2020-07-17 日立金属株式会社 Ni-based alloy for hot die, hot forging die using same, and method for producing forged product
WO2019107502A1 (en) * 2017-11-29 2019-06-06 日立金属株式会社 Hot-die ni-based alloy, hot-forging die employing same, and forged-product manufacturing method
JPWO2019107502A1 (en) * 2017-11-29 2019-12-12 日立金属株式会社 Hot forging molds and methods for manufacturing forged products
US11692246B2 (en) 2017-11-29 2023-07-04 Proterial, Ltd. Ni-based alloy for hot-working die, and hot-forging die using same
US11326231B2 (en) 2017-11-29 2022-05-10 Hitachi Metals, Ltd. Ni-based alloy for hot-working die, and hot-forging die using same
CN109023347A (en) * 2018-08-21 2018-12-18 西安国宏天易智能科技有限公司 A kind of isothermal forging mold laser repair method
WO2020059846A1 (en) * 2018-09-21 2020-03-26 日立金属株式会社 Ni-based alloy for hot die, and hot forging die obtained using same
CN111304496A (en) * 2020-03-30 2020-06-19 重庆市北碚区阿尔发合金材料研究所 Nickel-based wrought superalloy for neodymium iron boron magnet hot-pressing mold
CN112045188A (en) * 2020-09-04 2020-12-08 中国航发北京航空材料研究院 Horizontal extrusion mold core for powder high-temperature alloy and preparation method thereof

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