CN1710366A - A top-bottom re-blowing vacuum induction furnace - Google Patents
A top-bottom re-blowing vacuum induction furnace Download PDFInfo
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- CN1710366A CN1710366A CN 200510046791 CN200510046791A CN1710366A CN 1710366 A CN1710366 A CN 1710366A CN 200510046791 CN200510046791 CN 200510046791 CN 200510046791 A CN200510046791 A CN 200510046791A CN 1710366 A CN1710366 A CN 1710366A
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Abstract
Description
技术领域technical field
本发明涉及冶金设备技术领域,特别涉及钢铁冶炼用的真空感应炉。The invention relates to the technical field of metallurgical equipment, in particular to a vacuum induction furnace for iron and steel smelting.
背景技术Background technique
目前普遍应用的真空感应炉没有顶吹系统和底吹供气系统,它不能向钢液中吹氧和吹惰性气体,因此,传统的真空感应炉所炼的钢种仅仅取决于原料,原料条件的好坏直接影响产品的质量,在炉内很难进行调整。所炼的钢种一般含碳、氮和非金属夹杂物较高,尤其是冶炼超低碳钢、超低氮钢非常困难,甚至是不可能的。由于传统的真空感应炉存在上述不足,所以它无法满足冶炼高纯钢的需要。Vacuum induction furnaces commonly used at present do not have top blowing system and bottom blowing gas supply system, and it cannot blow oxygen and inert gas into molten steel. Therefore, the steel grades made by traditional vacuum induction furnaces only depend on raw materials and raw material conditions. The quality of the furnace directly affects the quality of the product, and it is difficult to adjust it in the furnace. The smelted steel generally contains high carbon, nitrogen and non-metallic inclusions, especially the smelting of ultra-low carbon steel and ultra-low nitrogen steel is very difficult or even impossible. Due to the above shortcomings of the traditional vacuum induction furnace, it cannot meet the needs of smelting high-purity steel.
发明内容Contents of the invention
针对上述现有技术的不足,本发明提供一种具备多功能、多用途的顶底复吹真空感应炉。Aiming at the deficiencies of the above-mentioned prior art, the present invention provides a multi-functional and multi-purpose top-bottom blowing vacuum induction furnace.
本发明的顶底复吹真空感应炉具备一般真空感应炉的功能,该真空炉由下至上依次设置大真空室和小真空室,大真空室与真空机组的进气口连通;大真空室内设置坩埚,在坩埚的外壁设置感应线圈,感应线圈与中频电源连接,实现对坩埚内炉料的感应加热;在坩埚外侧设置导流槽,用以导出熔炼好的钢液;为了克服现有真空感应炉功能、用途上的缺陷,本发明的顶底复吹真空感应炉设置顶吹氧枪,并设置底吹供气元件,即底吹透气塞。顶吹氧枪设置在小真空室的顶部中心位置,一端与小真空室连通,另一端与供气管线连接,顶吹氧枪能沿竖直方向移动,当感应炉内的钢水熔毕需要向钢水供氧时,在不破坏大真空室真空的条件下,通过小真空室以及连通机械,将顶吹氧枪插入真空室至真空炉的钢水表面向钢水供氧,氧气流量范围可调。底吹供气元件通过底吹座砖直接安装于感应炉的炉底,穿过坩埚底部中心,上端口与坩埚内的钢水连通,下端口与供气管线相连;当需向炉内供气时,可随时开启供气阀向坩埚内的钢水底吹供气。当熔化阶段或不需要向炉内供气时,可关闭气体切断阀,透气塞不灌钢、不堵塞,调节自如。所以该设备具有真空加热熔化钢水、顶吹氧、底吹惰性气体功能。The vacuum induction furnace of the present invention has the functions of a general vacuum induction furnace. The vacuum furnace is provided with a large vacuum chamber and a small vacuum chamber from bottom to top. The large vacuum chamber communicates with the air inlet of the vacuum unit; the large vacuum chamber is provided with The crucible is equipped with an induction coil on the outer wall of the crucible, and the induction coil is connected with an intermediate frequency power supply to realize induction heating of the furnace material in the crucible; a diversion groove is provided on the outside of the crucible to export the melted steel; in order to overcome the existing vacuum induction furnace Defects in function and use, the top-bottom double-blowing vacuum induction furnace of the present invention is equipped with a top-blowing oxygen lance, and a bottom-blowing air supply element, that is, a bottom-blowing air plug. The top-blown oxygen lance is set at the top center of the small vacuum chamber, one end is connected with the small vacuum chamber, and the other end is connected with the gas supply pipeline. The top-blown oxygen lance can move vertically. When the molten steel is supplied with oxygen, under the condition of not destroying the vacuum of the large vacuum chamber, insert the top-blown oxygen lance into the vacuum chamber to the surface of the molten steel in the vacuum furnace to supply oxygen to the molten steel through the small vacuum chamber and the connecting mechanism. The oxygen flow range is adjustable. The bottom blowing gas supply element is directly installed on the bottom of the induction furnace through the bottom blowing block, and passes through the bottom center of the crucible. The upper port is connected with the molten steel in the crucible, and the lower port is connected with the gas supply pipeline; , the gas supply valve can be opened at any time to blow and supply gas to the bottom of the molten steel in the crucible. When the melting stage or when there is no need to supply gas to the furnace, the gas shut-off valve can be closed, and the venting plug will not be filled with steel or blocked, and can be adjusted freely. Therefore, the equipment has the functions of vacuum heating and melting molten steel, top blowing oxygen, and bottom blowing inert gas.
由于设置顶吹氧枪,可从顶部向炉内吹入氧气,所以该设备具有脱碳功能,可以使钢中的碳脱除至很低,可冶炼超低碳钢。Oxygen can be blown into the furnace from the top due to the top blowing oxygen lance, so the equipment has a decarburization function, which can remove the carbon in the steel to a very low level, and can smelt ultra-low carbon steel.
由于设置底吹供气元件,即底吹透气塞,可以向钢液中通入惰性气体,如氩气、氮气,可使钢中有害杂质含量降至很低水平,可冶炼超纯钢。Due to the bottom blowing gas supply element, that is, the bottom blowing vent plug, inert gases such as argon and nitrogen can be introduced into the molten steel, which can reduce the content of harmful impurities in the steel to a very low level and can smelt ultra-pure steel.
设备具有充气功能,例如充氮气,向该感应炉的真空室内充氮气可使钢中氮气含量大于大气中氮气含量,因此可冶炼高氮钢。The equipment has the function of filling gas, such as nitrogen filling. Filling nitrogen into the vacuum chamber of the induction furnace can make the nitrogen content in the steel greater than that in the atmosphere, so high nitrogen steel can be smelted.
本发明的真空感应炉能冶炼高纯钢,特别是冶炼超低碳不锈钢、超低氮不锈钢。除适合一些企业冶炼含碳、氮特别低的合金钢、不锈钢以及一些特殊的高温合金外,特别适合各大钢铁冶炼企业及技术中心、科研院所开发新品种,模拟VOD开发新工艺的需要。The vacuum induction furnace of the invention can smelt high-purity steel, especially ultra-low carbon stainless steel and ultra-low nitrogen stainless steel. In addition to being suitable for some enterprises to smelt alloy steel, stainless steel and some special high-temperature alloys with low carbon and nitrogen content, it is especially suitable for major iron and steel smelting enterprises, technology centers, and scientific research institutes to develop new varieties and simulate the needs of VOD to develop new processes.
附图说明Description of drawings
图1为本发明顶底复吹真空感应炉结构图的主视图。Fig. 1 is the front view of the structure diagram of the vacuum induction furnace with top and bottom double blowing in the present invention.
图2为本发明顶底复吹真空感应炉结构图的左视图。Fig. 2 is a left view of the structure diagram of the vacuum induction furnace with combined top and bottom blowing of the present invention.
图3为本发明顶底复吹真空感应炉结构图的俯视图。Fig. 3 is a top view of the structure of the vacuum induction furnace with combined top and bottom blowing of the present invention.
图1、图2、图3中包括1电极转轴、2感应线圈、3观察窗、4捣料杆、5顶吹氧枪、6底吹透气塞、7合金加料斗、8坩埚帽、9炉盖升降机构、10真空机组、11坩埚、12导流槽、13测温机构、14锭模室、15漏钢槽、16中频电源。Figure 1, Figure 2, and Figure 3 include 1 electrode shaft, 2 induction coils, 3 observation windows, 4 stamping rods, 5 top oxygen blowing lances, 6 bottom blowing vent plugs, 7 alloy hoppers, 8 crucible caps, and 9 furnaces Cover lifting mechanism, 10 vacuum unit, 11 crucible, 12 diversion tank, 13 temperature measuring mechanism, 14 ingot mold chamber, 15 breakout channel, 16 intermediate frequency power supply.
具体实施方式Detailed ways
如图1、图2、图3所示,该顶底复吹真空感应炉包括电极转轴1、感应线圈2、观察窗3、捣料杆4、顶吹氧枪5、底吹透气塞6、合金加料斗7、坩埚帽8、炉盖升降机构9、真空机组10、坩埚11、导流槽12、测温机构13、锭模室14、漏钢槽15、中频电源16。由下至上依次设置大真空室和小真空室,大真空室与真空机组10的进气口连通;大真空室内设置坩埚11,坩埚上面设有坩埚帽8,在坩埚外侧设置导流槽12,用以导出熔炼好的钢液;在坩埚的外壁设置感应线圈2,感应线圈2与中频电源16连接,实现对炉内钢水的感应加热;电极转轴1一端和中频电源水冷铜排相连,另一端与感应线圈2相连;顶吹氧枪5设置在小真空室的顶部中心位置,一端与小真空室连通,另一端与供气管线连接,顶吹氧枪能沿竖直方向移动,当需向炉内钢水顶吹氧时,顶吹氧枪2可以通过小真空室以及连通机械,插入大真空室内至钢水表面向钢水中吹入氧气;底吹透气塞6安装于感应炉的炉底,穿过坩埚11底部中心,上端口与坩埚内的钢水连通,下端口与供气管线相连,当需向炉内供气时,可开启供气阀向坩埚内的钢水底吹供气,当熔化阶段或不需要向炉内供气时,可关闭气体切断阀,透气塞不灌钢、不堵塞;在大真空室底部设置漏钢槽15,在钢液出口处设置锭模室14;另外该设备在炉外壁竖直固定炉盖升降机构9,在小真空室顶部设置合金加料斗7、捣料杆4、观察窗3、测温机构13等部件。As shown in Fig. 1, Fig. 2 and Fig. 3, the top-bottom combined blowing vacuum induction furnace includes an electrode shaft 1, an
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2005100467912A CN100494849C (en) | 2005-06-30 | 2005-06-30 | A top-bottom re-blowing vacuum induction furnace |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102538459A (en) * | 2012-02-08 | 2012-07-04 | 扬州市恒阳冶金科技有限公司 | Top oxygen-blowing combustion system for intermediate frequency furnace |
| CN103836984A (en) * | 2012-11-21 | 2014-06-04 | 虞文娟 | Energy-saving furnace for metal smelting |
| CN104451355A (en) * | 2014-11-05 | 2015-03-25 | 武汉钢铁(集团)公司 | High phosphorous cast iron inoculating treatment method device in vacuum induction furnace |
| CN105779699A (en) * | 2016-03-28 | 2016-07-20 | 上海大学 | Method for removing metallic inclusions through dissolved gas float process and pressurizing vacuum induction furnace refining device |
| CN106225478A (en) * | 2016-08-29 | 2016-12-14 | 沈阳科晶自动化设备有限公司 | A kind of high flux arc-melting furnace |
| CN106702434A (en) * | 2015-07-13 | 2017-05-24 | 有研稀土新材料股份有限公司 | Electrolysis device and electrolysis method |
| CN108660290A (en) * | 2017-03-29 | 2018-10-16 | 鞍钢股份有限公司 | Top and bottom composite argon blowing refining device and method for medium-frequency induction furnace |
| CN109458839A (en) * | 2018-12-06 | 2019-03-12 | 西安蓝海冶金设备有限公司 | A kind of semicontinuous vacuum induction casting furnace of industrial silicon |
| CN111208259A (en) * | 2018-11-06 | 2020-05-29 | 宝钢特钢有限公司 | Slag-metal reaction simulation test device and method for continuous casting crystallizer casting powder |
| CN115183579A (en) * | 2022-06-29 | 2022-10-14 | 鞍钢股份有限公司 | Smelting device and method for improving control precision of nitrogen content of high-nitrogen steel |
-
2005
- 2005-06-30 CN CNB2005100467912A patent/CN100494849C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102538459A (en) * | 2012-02-08 | 2012-07-04 | 扬州市恒阳冶金科技有限公司 | Top oxygen-blowing combustion system for intermediate frequency furnace |
| CN102538459B (en) * | 2012-02-08 | 2013-09-04 | 扬州市恒阳冶金科技有限公司 | Top oxygen-blowing combustion system for intermediate frequency furnace |
| CN103836984A (en) * | 2012-11-21 | 2014-06-04 | 虞文娟 | Energy-saving furnace for metal smelting |
| CN104451355B (en) * | 2014-11-05 | 2017-03-08 | 武汉钢铁(集团)公司 | High-phosphorous iron inoculation treating method and device in a kind of vaccum sensitive stove |
| CN104451355A (en) * | 2014-11-05 | 2015-03-25 | 武汉钢铁(集团)公司 | High phosphorous cast iron inoculating treatment method device in vacuum induction furnace |
| CN106702434A (en) * | 2015-07-13 | 2017-05-24 | 有研稀土新材料股份有限公司 | Electrolysis device and electrolysis method |
| CN106702434B (en) * | 2015-07-13 | 2018-11-06 | 有研稀土新材料股份有限公司 | Electrolysis unit and electrolytic method |
| CN105779699A (en) * | 2016-03-28 | 2016-07-20 | 上海大学 | Method for removing metallic inclusions through dissolved gas float process and pressurizing vacuum induction furnace refining device |
| CN106225478A (en) * | 2016-08-29 | 2016-12-14 | 沈阳科晶自动化设备有限公司 | A kind of high flux arc-melting furnace |
| CN108660290A (en) * | 2017-03-29 | 2018-10-16 | 鞍钢股份有限公司 | Top and bottom composite argon blowing refining device and method for medium-frequency induction furnace |
| CN111208259A (en) * | 2018-11-06 | 2020-05-29 | 宝钢特钢有限公司 | Slag-metal reaction simulation test device and method for continuous casting crystallizer casting powder |
| CN111208259B (en) * | 2018-11-06 | 2022-03-22 | 宝武特种冶金有限公司 | Slag-metal reaction simulation test device and method for continuous casting crystallizer casting powder |
| CN109458839A (en) * | 2018-12-06 | 2019-03-12 | 西安蓝海冶金设备有限公司 | A kind of semicontinuous vacuum induction casting furnace of industrial silicon |
| CN115183579A (en) * | 2022-06-29 | 2022-10-14 | 鞍钢股份有限公司 | Smelting device and method for improving control precision of nitrogen content of high-nitrogen steel |
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| CN100494849C (en) | 2009-06-03 |
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