CN1702887A - Process for preparing carbon electrode array with high surface area and high gap filling capacity - Google Patents

Process for preparing carbon electrode array with high surface area and high gap filling capacity Download PDF

Info

Publication number
CN1702887A
CN1702887A CNA2005100708529A CN200510070852A CN1702887A CN 1702887 A CN1702887 A CN 1702887A CN A2005100708529 A CNA2005100708529 A CN A2005100708529A CN 200510070852 A CN200510070852 A CN 200510070852A CN 1702887 A CN1702887 A CN 1702887A
Authority
CN
China
Prior art keywords
electrode array
carbon electrode
photoresist
surface area
filling capacity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA2005100708529A
Other languages
Chinese (zh)
Other versions
CN1322608C (en
Inventor
岳瑞峰
刘理天
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsinghua University
Original Assignee
Tsinghua University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsinghua University filed Critical Tsinghua University
Priority to CNB2005100708529A priority Critical patent/CN1322608C/en
Publication of CN1702887A publication Critical patent/CN1702887A/en
Application granted granted Critical
Publication of CN1322608C publication Critical patent/CN1322608C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Battery Electrode And Active Subsutance (AREA)

Abstract

This invention relates to carbon electrode array process method with large surface area and filling capacity in the field of micro machine system and micro battery, which comprises the following steps: adding some percentage of highly polymers expansion balls into the light etching glue and mixing them evenly; then coating it evenly on silicon slice, silicon nitride, earth silicon, quartz glass or metal underlay bottom surfaces; through drying, exploring, developing procedures; forming one graph thick film etching glue layer with certain deepness to width proportion; then processing light etching glue thermal carbon and forming hollow hole on the carbon electrode array; finally forming carbon electrode array structure with large surface area and filling capacitor.

Description

A kind of preparation method with carbon electrode array of high surface and high gap filling capacity
Technical field
The invention belongs to MEMS (micro electro mechanical system) (MEMS) and minicell field, it is simple, with low cost to be particularly related to technology, and a kind of preparation method with carbon electrode array of high surface and high gap filling capacity that surface area and gap filling capacity are improved significantly simultaneously.
Background technology
Lithium ion battery is a kind of very environmental type rechargeable battery of high-energy-density that has.At present, the positive electrode of the lithium ion battery of industrialized production mainly is the embedding lithium transition-metal oxide, and negative material all is carbon materials basically, and anodal and negative pole is parallel to each other, and the centre is an electrolyte; Charge and discharge process realizes that by chemical reaction the size that produces electric current depends on the degree that chemical reaction takes place, and electrolytical capacity is closely related in the surface area of the latter and electrode and the battery.The report that now relevant lithium ion battery has a high-energy-density very is normally based on the performance up to the large-sized battery of several ampere-hours.Because the hardware of encapsulation and inside battery has determined the size and the volume of entire cell to a great extent, for the minicell in can be used for microminiature electronic equipments such as cardiac pacemaker, smart card, hearing aids, remotely monitored sensor, available power and energy density can't be according to the such proportional variations of our expectation, just basic challenge has been proposed in the microminaturization of lithium ion battery development: should the expansion electrode size in very limited space to increase surface area, improve the electrolyte capacity simultaneously again.Different with macrocell, the positive and negative electrode of minicell is carbon film material usually, belong to two-dimentional battery, people generally are designed to them the structure of overlapping mutually, though increased electrode surface areas like this, might produce strong pulse current, but not change the little situation of electrolyte capacity, the electric energy of storage is still very limited.
In order to solve above-mentioned two-dimentional carbon film minicell in the deficiency aspect electrode size, electrolyte capacity and the energy density, the three-dimensional micro battery structure of being made up of high-aspect-ratio three-diemsnional electrode array has become an international in recent years research and development focus.Very distinctive in this respect at present is at document " C.L.Wang; L.Taherabadi; G.Jia; Marc Madou; etal.C-MEMS for the Manufacture of 3D Microbatteries.Electrochemical and Solid-State Letters; 7 (11): A435,2004 " California, USA university Irving branch school (UCI) the professor Madou leader's of report laboratory in; to be material with carbon carried out the work of a series of initiatives being referred to as the C-MEMS field for they; and in the research and development that are applied to three-dimensional lithium ion minicell recently; obtained compelling achievement: at first adopt the thick resist lithography technology of high-aspect-ratio to make the SU-8 photoresist that has tens~hundreds of micron thickness on silicon chip or the vitreous silica graphically form the three-dimensional photoetching plastic structure; under various atmosphere, to heat then, make the photoresist pyrolysis change three-dimensional carbon structure into; Adopt this method to develop the carbon post array electrode structure that looks like nail bed shape of moulding uniqueness, in the experiment of water and non-aqueous eletrolyte electrochemical reaction was arranged, the electrochemical response of they and glassy carbon material was suitable, embedding that can be reversible and deviate from lithium; Different rows' interlaced negative electrode and the anode of forming respectively of carbon post in the array, they not only can make the surface area of electrode increase greatly under the same projection area, also provide more space for electrolyte.This three-diemsnional electrode structure immersion is contained in the lithium electrolyte, and experimental result shows that it can be than voluminous living 78% the electric energy of the two-dimentional minicell of same size.
Now the C-MEM technology is applied to the three-dimensional micro battery and is badly in need of a key issue of solution is how to obtain more high-aspect-ratio and thicker electrode, so that further improve the surface area and the electrolyte capacity of carbon post array.Though utilize the LIGA technology can realize that thickness can reach several millimeters high-aspect-ratio photoresist structure, it needs very expensive synchrotron radiation X-ray light source and X ray mask plate, thereby makes processing and application be subjected to limiting greatly.For the MEMS device of making high-aspect-ratio with reduce R﹠D costs greatly, people's general choice at present be the thick resist lithography technology, its uses conventional mask aligner and mask plate just can form than higher depth-to-width ratio structure in SU-8 uniform thickness glue photoresist.At present, professor Madou leader's laboratory utilizes SU-8 thick resist lithography technology can produce thickness can to reach 275 microns, depth-to-width ratio and reach 10: 1 carbon electrode array, yet adopt this technology to desire further to improve photoresist thickness and reach more satisfactory depth-to-width ratio will be faced with formidable challenges undoubtedly.
Summary of the invention
The objective of the invention is to propose a kind of preparation method with carbon electrode array of high surface and high gap filling capacity.It is characterized in that: its implementation comprises three steps:
1) the high polymer expended microsphere is joined carries out thick resist lithography in the photoresist
The adding percent by volume is 0.1~30% high polymer expended microsphere and evenly mixes in photoresist earlier, then its even Tu is overlayed on substrate surfaces such as silicon chip, silicon nitride, silicon dioxide, quartz glass or metal, about tens~hundreds of the micron of thickness, after photoetching processes such as preceding baking, exposure, development, form patterned photoresist structure with certain depth-to-width ratio;
2) add thermal expansion
Baking before placing above-mentioned photoresist structure under 80~300 ℃ of temperature, get rid of the organic solvent in the photoresist so on the one hand, on the other hand, because the expended microsphere expanded by heating can form irreversible hollow structure, wherein, during preceding baking, the control temperature upper limit is 300 ℃, significantly expand because microballoon is heated, thereby can obviously increase the thickness of graphical photoresist;
3) pyrolysis carbonization
Said structure is placed 850~1150 ℃ of temperature and in a vacuum or carry out the pyrolysis carbonization treatment of photoresist under the non-oxidizing gas atmosphere, because the hollow structure of high polymer expended microsphere is destroyed, will in the carbon electrode array that forms, form the cavity, thereby further increased the surface area and the electrolyte volume of carbon electrode array, formed carbon resistance rod array structure at last with high surface and calking volume.
Described high polymer expended microsphere is made up of thermoplasticity shell and inner heat thereof the agent two parts that rise; Wherein shell is the copolymer of monomers such as acrylonitrile and ethenylidene chlorine, and the heat agent of rising is generally iso-butane or isopentane.
Described non-oxidizing gas is the mist of nitrogen, argon gas or they and hydrogen.
The invention has the beneficial effects as follows on the one hand, because the expended microsphere expanded by heating can form, thereby can obviously increase the thickness of graphical photoresist, for the surface area and the electrolyte volume that improve the device carbon electrode array are laid a good foundation; On the other hand, in the pyrolysis carbonisation of photoresist subsequently, the expandable microspheres hollow structure suffers that destruction can form the cavity in the carbon electrode array that forms, thereby has further increased the surface area and the electrolyte volume of carbon electrode array.This programme does not need extra technology just can realize the surface area of carbon post array and increasing substantially of electrolyte capacity simultaneously, thereby obviously strengthens energy storage capacity.The present invention has flexible design, makes simple and easy, low cost and other advantages.
Description of drawings
Fig. 1 is the carbon electrode array structural representation.
Embodiment
The present invention proposes a kind of preparation method with carbon electrode array of high surface and high gap filling capacity.Its implementation comprises three steps:
1) will be by thermoplasticity shell and inner heat thereof the agent high polymer expended microsphere dimerous that rise.Wherein shell is the copolymer of monomers such as acrylonitrile and ethenylidene chlorine, and the heat agent of rising is generally iso-butane or isopentane.Join and carry out thick resist lithography in the photoresist:
The adding percent by volume is 0.1~30% high polymer expended microsphere and evenly mixes in photoresist earlier, then its even Tu is overlayed on substrate surfaces such as silicon chip, silicon nitride, silicon dioxide, quartz glass or metal, about tens~hundreds of the micron of thickness, after photoetching processes such as preceding baking, exposure, development, form patterned photoresist structure with certain depth-to-width ratio;
2) add thermal expansion
Baking before placing above-mentioned photoresist structure under 80~300 ℃ of temperature, get rid of the organic solvent in the photoresist so on the one hand, on the other hand, because the expended microsphere expanded by heating can form irreversible hollow structure, wherein, during preceding baking, the control temperature upper limit is 300 ℃, significantly expand because microballoon is heated, thereby can obviously increase the thickness of graphical photoresist;
3) pyrolysis carbonization
Said structure placed 850~1150 ℃ of temperature and carry out the pyrolysis carbonization treatment of photoresist at vacuum or non-oxidizing gas (nitrogen,, the mixed atmosphere of argon gas or they and hydrogen), because the hollow structure of high polymer expended microsphere is destroyed, will in the carbon electrode array that forms, form the cavity, thereby further increased the surface area and the electrolyte volume of carbon electrode array, formation at last has the carbon electrode array structure of high surface and calking volume.
Exemplifying embodiment is below further specified.
Embodiment
With diameter is 6 microns 5% being joined in the SU-8 photoresist by volume by the thermoplasticity shell of the copolymer of monomers such as acrylonitrile and ethenylidene chlorine and the iso-butane heat high polymer expended microsphere that agent forms that rises, mix, then its even Tu is overlayed on the silicon chip substrate surface, about tens~hundreds of the micron of thickness, through preceding baking, exposure, after the photoetching processes such as development, baking before placing under 80~300 ℃ of temperature, the control temperature upper limit is 300 ℃, get rid of the organic solvent in the photoresist, and place uncovered quartz ampoule heating furnace, the nitrogen of feeding 2000sccm rises to 900 ℃ of temperature with the firing rate of 10 ℃/min, changes logical 5%H then 2And N 2Mist 2000sccm insulation 1 hour, the nitrogen that changes logical 2000sccm at last is cooled to room temperature, carries out the pyrolysis carbonization treatment of photoresist, and diameter reaches 20 microns behind the expended microsphere expanded by heating, and electrode surface area increases by 35%, and the electrolyte capacity improves 20%.

Claims (3)

1. preparation method with carbon electrode array of high surface and high gap filling capacity, it is characterized in that: its implementation comprises three steps:
1) the high polymer expended microsphere is joined carries out thick resist lithography in the photoresist
The adding percent by volume is 0.1~30% high polymer expended microsphere and evenly mixes in photoresist earlier, then it evenly is coated in silicon chip, silicon nitride, silicon dioxide, quartz glass or metal substrate surface, about tens~hundreds of the micron of thickness, after the photoetching process through preceding baking, exposure, development, form patterned photoresist structure with certain depth-to-width ratio;
2) add thermal expansion
Baking before placing above-mentioned photoresist structure under 80~300 ℃ of temperature, get rid of the organic solvent in the photoresist so on the one hand, on the other hand, because the expended microsphere expanded by heating can form irreversible hollow structure, wherein, during preceding baking, the control temperature upper limit is 300 ℃, significantly expand because microballoon is heated, thereby can obviously increase the thickness of graphical photoresist;
3) pyrolysis carbonization
Said structure is placed the pyrolysis carbonization treatment of carrying out photoresist under 850~1150 ℃ of temperature and the non-oxidizing gas atmosphere, because the hollow structure of high polymer expended microsphere is destroyed, will in the carbon electrode array that forms, form the cavity, thereby further increased the surface area and the electrolyte volume of carbon electrode array, formed carbon resistance rod array structure at last with high surface and high calking volume.
2. according to the described preparation method with carbon electrode array of high surface and high gap filling capacity of claim 1, it is characterized in that: described high polymer expended microsphere is made up of thermoplasticity shell and inner heat thereof the agent two parts that rise; Wherein shell is the copolymer of acrylon and ethenylidene chlorine monomer, and the heat agent of rising is iso-butane or isopentane.
3. according to the described preparation method with carbon electrode array of high surface and high gap filling capacity of claim 1, it is characterized in that: described non-oxidizing gas is the mist of nitrogen, argon gas or they and hydrogen.
CNB2005100708529A 2005-05-20 2005-05-20 Process for preparing carbon electrode array with high surface area and high gap filling capacity Expired - Fee Related CN1322608C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100708529A CN1322608C (en) 2005-05-20 2005-05-20 Process for preparing carbon electrode array with high surface area and high gap filling capacity

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100708529A CN1322608C (en) 2005-05-20 2005-05-20 Process for preparing carbon electrode array with high surface area and high gap filling capacity

Publications (2)

Publication Number Publication Date
CN1702887A true CN1702887A (en) 2005-11-30
CN1322608C CN1322608C (en) 2007-06-20

Family

ID=35632479

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2005100708529A Expired - Fee Related CN1322608C (en) 2005-05-20 2005-05-20 Process for preparing carbon electrode array with high surface area and high gap filling capacity

Country Status (1)

Country Link
CN (1) CN1322608C (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101877362B (en) * 2009-04-30 2013-03-06 和椿科技股份有限公司 Silicon substrate with period structure
CN103072938A (en) * 2012-12-18 2013-05-01 厦门大学 Preparation method of planar carbon film electrode
CN103342336A (en) * 2013-06-27 2013-10-09 哈尔滨工业大学 Preparation method of three-dimensional ordered macropore microelectrode
CN103487467A (en) * 2013-09-06 2014-01-01 华中科技大学 Manufacturing process of minitype gas-sensitive sensor of integrated heating element
CN104681308A (en) * 2015-03-20 2015-06-03 太原理工大学 Method for preparing aperture controllable three-dimensional microelectrode of super capacitor
CN104701020A (en) * 2015-03-20 2015-06-10 太原理工大学 Preparation method of SU-8 photoresist-based three-dimensional microelectrode
CN105047877A (en) * 2015-07-08 2015-11-11 清华大学 Negative active material and preparation method and application thereof
CN106744653A (en) * 2016-11-07 2017-05-31 西南交通大学 A kind of carbon-based micro-nano hierarchy array with endoporus and preparation method thereof
CN108370023A (en) * 2015-12-09 2018-08-03 Lg 化学株式会社 The engraving method of electrode and the secondary cell for including the electrode etched by this method
CN112687802A (en) * 2020-12-24 2021-04-20 亚洲硅业(青海)股份有限公司 Electronic transmission layer of perovskite battery, preparation method of electronic transmission layer and perovskite battery

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5821033A (en) * 1992-09-18 1998-10-13 Pinnacle Research Institute, Inc. Photolithographic production of microprotrusions for use as a space separator in an electrical storage device
IL122937A (en) * 1998-01-14 2003-05-29 Technion Res & Dev Foundation Process and apparatus for etching a semiconductor material
JP3697426B2 (en) * 2002-04-24 2005-09-21 株式会社東芝 Pattern forming method and semiconductor device manufacturing method
CN1321054C (en) * 2004-07-06 2007-06-13 华东师范大学 Preparation method of silicon-based micro mechanical photomodulator chip

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101877362B (en) * 2009-04-30 2013-03-06 和椿科技股份有限公司 Silicon substrate with period structure
CN103072938B (en) * 2012-12-18 2015-07-08 厦门大学 Preparation method of planar carbon film electrode
CN103072938A (en) * 2012-12-18 2013-05-01 厦门大学 Preparation method of planar carbon film electrode
CN103342336B (en) * 2013-06-27 2016-03-16 哈尔滨工业大学 A kind of preparation method of three-dimensional ordered macroporous microelectrode
CN103342336A (en) * 2013-06-27 2013-10-09 哈尔滨工业大学 Preparation method of three-dimensional ordered macropore microelectrode
CN103487467A (en) * 2013-09-06 2014-01-01 华中科技大学 Manufacturing process of minitype gas-sensitive sensor of integrated heating element
CN103487467B (en) * 2013-09-06 2016-03-02 华中科技大学 A kind of manufacture craft of miniature gas-sensitive sensor of integrated heating parts
CN104681308A (en) * 2015-03-20 2015-06-03 太原理工大学 Method for preparing aperture controllable three-dimensional microelectrode of super capacitor
CN104701020A (en) * 2015-03-20 2015-06-10 太原理工大学 Preparation method of SU-8 photoresist-based three-dimensional microelectrode
CN104701020B (en) * 2015-03-20 2017-10-31 太原理工大学 Three-dimensional micro-electrode preparation method based on the photoresists of SU 8
CN105047877A (en) * 2015-07-08 2015-11-11 清华大学 Negative active material and preparation method and application thereof
CN108370023A (en) * 2015-12-09 2018-08-03 Lg 化学株式会社 The engraving method of electrode and the secondary cell for including the electrode etched by this method
CN106744653A (en) * 2016-11-07 2017-05-31 西南交通大学 A kind of carbon-based micro-nano hierarchy array with endoporus and preparation method thereof
CN112687802A (en) * 2020-12-24 2021-04-20 亚洲硅业(青海)股份有限公司 Electronic transmission layer of perovskite battery, preparation method of electronic transmission layer and perovskite battery

Also Published As

Publication number Publication date
CN1322608C (en) 2007-06-20

Similar Documents

Publication Publication Date Title
CN1322608C (en) Process for preparing carbon electrode array with high surface area and high gap filling capacity
Cohen et al. Novel rechargeable 3D-microbatteries on 3D-printed-polymer substrates: feasibility study
Li et al. Femtosecond laser‐etched MXene microsupercapacitors with double‐side configuration via arbitrary on‐and through‐substrate connections
TWI266345B (en) Method for preparing electrode system, electrode system prepared therefrom, and electric device comprising the same
CN103311529B (en) A kind of pod-like carbon coated manganese oxide composite material of core-shell structure and its preparation method and application
CN104362296B (en) A kind of new sulfur sill electrode and the preparation method and application thereof
CN101421866A (en) High aspect ratio C-MEMS architecture
CN103413904A (en) Method for manufacturing diaphragm for polymer lithium ion battery
CN105206814A (en) Method for preparing high performance lithium ion battery negative electrode material porous carbon covering exposed (001) active crystal titanium dioxide nanocubes
CN108923026A (en) A kind of preparation method of the rich nitrogen material of porous carbon nanosheet filling hollow carbon sphere
CN105720236A (en) Foamed nickel self-supported flake-shaped Ni3P/C composite material for sodium ion battery negative electrode and preparation method for composite material
CN104064712B (en) A kind of system of selection of lithium ion battery ceramic diaphragm binding agent
CN102655229B (en) Pore-forming method for diaphragms of lithium ion batteries
CN104671223A (en) Porous carbon and nitrogen two-dimensional nano-sheet and method for preparing IPMC electrochemical actuator
CN108598566B (en) A kind of modified polymer electrolyte film and preparation method thereof and a kind of modified gel polymer electrolyte
CN108807007A (en) The manufacture craft of three-dimensional manometer threadiness hole carbon material and high voltage micro super capacitor
CN106099176A (en) Height ratio capacity sodium-ion battery and porous Yolk shell structural carbon/tin material thereof and preparation method
CN104993116A (en) Preparation method of self-assembled lithium ion battery positive material V2O5
CN106058174A (en) Preparation method and application of flower-shaped composite material formed by carbon plates in which cobaltosic oxide is embedded in hollow nano sphere mode
Shan et al. Regulating Steric Hindrance in Redox‐Active Porous Organic Frameworks Achieves Enhanced Sodium Storage Performance
CN113745474A (en) PANI @ CN/SnS lithium ion battery anode material and preparation method thereof
CN101620936A (en) Lead dioxide/activated carbon mixed super capacitor
CN116031464A (en) Preparation method of fibrous flexible battery based on liquid metal
CN109360957A (en) A kind of preparation method of the carbon-based kalium ion battery negative electrode material of nitrogen oxygen auto-dope
CN210403231U (en) Electrochemical driver with nitrogen-rich porous carbon as electrode

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C19 Lapse of patent right due to non-payment of the annual fee
CF01 Termination of patent right due to non-payment of annual fee